2
® DSE ULTRA ® STARTING WITH QUALITY. SPECIFICATION The DSE6110 is an Auto Start Control Module and the DSE6120 is an Auto Mains (Utility) Failure Control Module for single gen-set applications. Both modules have been designed to work with electronic and non electronic engines providing advanced engine monitoring and protection features. The modules include a backlit LCD display which clearly shows the status of the engine at all times. They monitor, speed, frequency, voltage, current, oil pressure, coolant temperature and fuel level. The modules have also been designed to display the warning and shutdown status of the engine. Both modules include six digital inputs and six outputs. Two of the outputs are configurable on the magnetic pick-up version and all six are configurable on the Canbus version. The modules can either be programmed using the front panel or by using the DSE Configuration Suite PC software. CONFIGURATION The modules can be configured using the front panel or by remote PC using a USB connection lead and the DSE Configuration Suite PC software. FEATURES CAN and magnetic pick-up versions PC and front panel configurable 6 digital inputs/ 3 analogue inputs 6 outputs (2 configurable on Magnetic Pick-Up, 6 configurable on Canbus version) 3 Phase generator and mains (utility) voltage monitoring (mains on DSE6120 only) Event log (10) Configurable timers Automatic shutdown or warning when fault conditions are detected Remote start on or off load Engine pre-heat Advanced metering capability Engine hours counter Red LED indicators for warning or shutdown Text LCD Display Protected Solid State Outputs (PSS) Test button BENEFITS Transfer between mains (utility) and generator power (DSE6120 only) Hours counter provides accurate information for monitoring and maintenance periods User-friendly set-up and button layout Multiple engine parameters are monitored simultaneously Module can be configured to suit individual applications Wide range of engines can be specified Uses the DSE Configuration Suite PC Software for simplified programming IP65/NEMA 12 rating offers advanced resistance to water ingress when gasket is fitted License free PC software OPERATION Manual Mode The engine is started using the Start button on the front of the module. Once pressed the module instructs the engine to initiate its pre-heat sequence and then start the engine. To stop the engine the Stop button on the front of the module should be pressed. Automatic Mode The Auto button needs to be pressed to put the unit in Auto Mode. The module start sequence is initiated by the activation of the remote start input. The pre-heat sequence is then initiated and the engine is started. To stop the engine the remote start signal needs to be removed or the Stop button on the module needs to be pressed. OVERSPEED PROTECTION The engine over speed trip setting can be calibrated for 50Hz or 60Hz nominal operation. During engine cranking and for a user configurable time after the engine starts running, all alarm conditions are suspended to allow the engine to reach its optimum running speed. ELECTRONIC ENGINE COMPATIBILITY CAT Cummins Deutz John Deere MTU Perkins Scania Volvo Generic Plus additional manufacturers DC SUPPLY 8V to 35V Continuous CRANKING DROPOUTS Able to survive 0V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V. This is achieved without the need for internal batteries. LEDs and backlight will not be maintained during cranking. MAXIMUM OPERATING CURRENT 178mA at 12V 95mA at 24V MAXIMUM STANDBY CURRENT 88mA at 12V 50mA at 24V GENERATOR INPUT RANGE 15V to 333V AC (L-N) absolute maximum 50Hz - 60Hz (min 15V AC) CHARGE FAIL/EXCITATION RANGE 0V to 35V VOLTAGE RANGE 0.5V RMS minimum FREQUENCY RANGE 10,000 Hz (max) 15V to 333V AC (L-N) absolute maximum 25V to 576V AC (L-L) absolute maximum 50Hz - 60Hz (min 15V AC) OVERALL 216mm x 158mm x 42mm 8.5” x 6.2” x 1.6” PANEL CUT-OUT 182mm x 137mm 7.2” x 5.4” MAXIMUM PANEL THICKNESS 8mm. 0.3” DSE6110 & DSE6120 AUTO START & AUTO MAINS (UTILITY) FAILURE CONTROL MODULES DC SUPPLY MAGNETIC PICKUP OUTPUTS DIMENSIONS MAINS (UTILITY) SENSING INPUT RANGE (DSE4420 ONLY) OUTPUT A (FUEL) 2 Amp DC at supply voltage OUTPUT B (START) 2 Amp DC at supply voltage AUXILIARY OUTPUTS C,D 2 Amp DC at supply voltage

DSE 6110 & DSE6120

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Page 1: DSE 6110 & DSE6120

®DSEULTRA®

STARTINGWITHQUALITY. SPECIFICATION

The DSE6110 is an Auto StartControl Module and the DSE6120 isan Auto Mains (Utility) FailureControl Module for single gen-setapplications. Both modules havebeen designed to work withelectronic and non electronicengines providing advanced enginemonitoring and protection features.

The modules include a backlit LCDdisplay which clearly shows thestatus of the engine at all times.They monitor, speed, frequency,voltage, current, oil pressure,coolant temperature and fuel level.The modules have also beendesigned to display the warningand shutdown status of the engine.

Both modules include six digitalinputs and six outputs. Two of theoutputs are configurable on themagnetic pick-up version and all sixare configurable on the Canbusversion. The modules can either beprogrammed using the front panelor by using the DSE ConfigurationSuite PC software.

CONFIGURATIONThe modules can be configured usingthe front panel or by remote PC usinga USB connection lead and the DSEConfiguration Suite PC software.

FEATURES• CAN and magnetic pick-upversions

• PC and front panel configurable• 6 digital inputs/ 3 analogue inputs• 6 outputs (2 configurable onMagnetic Pick-Up, 6 configurableon Canbus version)

• 3 Phase generator and mains(utility) voltage monitoring (mainson DSE6120 only)

• Event log (10)• Configurable timers• Automatic shutdown or warningwhen fault conditions are detected

• Remote start on or off load• Engine pre-heat• Advanced metering capability• Engine hours counter• Red LED indicators for warning orshutdown

• Text LCD Display• Protected Solid State Outputs(PSS)

• Test button

BENEFITS• Transfer between mains (utility) andgenerator power (DSE6120 only)

• Hours counter provides accurateinformation for monitoring andmaintenance periods

• User-friendly set-up and buttonlayout

• Multiple engine parameters aremonitored simultaneously

• Module can be configured to suitindividual applications

• Wide range of engines can bespecified

• Uses the DSE Configuration SuitePC Software for simplifiedprogramming

• IP65/NEMA 12 rating offersadvanced resistance to wateringress when gasket is fitted

• License free PC software

OPERATIONManual Mode• The engine is started using theStart button on the front of themodule.

• Once pressed the moduleinstructs the engine to initiate itspre-heat sequence and then startthe engine.

• To stop the engine the Stopbutton on the front of the moduleshould be pressed.

Automatic Mode• The Auto button needs to bepressed to put the unit in AutoMode.

• The module start sequence isinitiated by the activation of theremote start input.

• The pre-heat sequence is theninitiated and the engine is started.

• To stop the engine the remotestart signal needs to be removedor the Stop button on the moduleneeds to be pressed.

OVERSPEED PROTECTIONThe engine over speed trip settingcan be calibrated for 50Hz or 60Hznominal operation. During enginecranking and for a user configurabletime after the engine starts running,all alarm conditions are suspendedto allow the engine to reach itsoptimum running speed.

ELECTRONIC ENGINECOMPATIBILITY• CAT• Cummins• Deutz• John Deere• MTU• Perkins• Scania• Volvo• Generic• Plus additional manufacturers

DC SUPPLY8V to 35V Continuous

CRANKING DROPOUTSAble to survive 0V for 50mS, providing supplywas at least 10V before dropout and supplyrecovers to 5V. This is achieved without theneed for internal batteries. LEDs and backlightwill not be maintained during cranking.

MAXIMUM OPERATING CURRENT178mA at 12V 95mA at 24V

MAXIMUM STANDBY CURRENT88mA at 12V 50mA at 24V

GENERATOR INPUT RANGE15V to 333V AC (L-N) absolute maximum50Hz - 60Hz (min 15V AC)

CHARGE FAIL/EXCITATION RANGE0V to 35V

VOLTAGE RANGE0.5V RMS minimum

FREQUENCY RANGE10,000 Hz (max)

15V to 333V AC (L-N) absolute maximum25V to 576V AC (L-L) absolute maximum50Hz - 60Hz (min 15V AC)

OVERALL216mm x 158mm x 42mm8.5” x 6.2” x 1.6”

PANEL CUT-OUT182mm x 137mm7.2” x 5.4”

MAXIMUM PANEL THICKNESS8mm. 0.3”

DSE6110 & DSE6120AUTO START & AUTO MAINS (UTILITY) FAILURE CONTROL MODULES

DC SUPPLY

MAGNETIC PICKUP

OUTPUTS

DIMENSIONS

MAINS (UTILITY) SENSING INPUT RANGE(DSE4420 ONLY)

OUTPUT A (FUEL)2 Amp DC at supply voltage

OUTPUT B (START)2 Amp DC at supply voltage

AUXILIARY OUTPUTS C,D2 Amp DC at supply voltage

Page 2: DSE 6110 & DSE6120

®

RELATED MATERIALSTITLE PART NO’SDSE6110 Manual 057-095DSE6120 Manual 057-096DSE Configuration Suite PC Software Manual 057-100

DEEP SEA ELECTRONICS INC3230 Williams AvenueRockfordIL 61101-2668 USA

TELEPHONE+1 (815) 316 8706

FACSIMILE+1 (815) 316 8708

[email protected]

WEBSITEwww.deepseausa.com

DEEP SEA ELECTRONICS PLCHighfield HouseHunmanby Industrial EstateHunmanby, North YorkshireYO14 0PH England

TELEPHONE+44 (0)1723 890099

FACSIMILE+44 (0)1723 893303

[email protected]

WEBSITEwww.deepseaplc.com

Registered in England & Wales No.01319649 VAT No.316923457

DEEP SEA ELECTRONICS maintains a policy of continuous development and reserves the right tochange the details shown on this data sheet without prior notice. The contents are intended for guidance only.

055-069/11/08 (1)

This data sheet is printed on 9lives 55 Silk, which is produced with 55% recycled fibrefrom both pre and post-consumer sources, together with 45% virgin ECF fibre.

DSE6110 & DSE6120

BS EN 61000-6-2EMC Generic Emission Standard for theIndustrial EnvironmentBS EN 61000-6-4EMC Generic Emission Standard for theIndustrial Environment

The DSE6110 and DSE6120 both providecomprehensive metering and alarm indications:

Generator frequencyUnder/over speedGenerator volts (L-L, L-N)Generator currentEngine oil pressureEngine coolant temperatureFuel level (warning or shutdown)Hours run counterBattery voltsFail to start/stopEmergency StopFailed to reach loading voltage/frequencyCharge failLoss of magnetic pick-up signalLow DC voltageCAN diagnostics and CAN fail/errorMains volts 3 phase (DSE6120 only)Mains frequency (DSE6120)AMF indications (DSE6120 only)

ENVIRONMENTAL

INSTRUMENTATION AND ALARMS

BATTERY

-VE

+VE CHGALT

OIL

WATER

FUEL

/FL

EXIBLE

SENDERCOMMON

6 INPUTSPLANT +VE

FLEXIBLE IFCAN IN USE

4 FET OUTPUTSENGINE ECU

H L

BATTERY NEGATIVE MUST BE GROUNDED

TERMINALS SUITABLE FOR 22-16 AWG (0.6mm - 1.3mm )FIELD WIRING

TIGHTENING TORQUE = 0.8Nm (7lb-in)

NOTE 1. THESE GROUND CONNECTIONS MUST BE ON THEENGINE BLOCK, AND MUST BE TO THE SENDER BODIES.

NOTE 3. MAINS BREAKER CLOSED OUTPUT SHOULD BECONFIGURED FOR DE-ENERGISE CLOSE MAINS,AND USE THENORMALLY CLOSED CONTACTS OF MBCR.

†NOTE 2. 120 R TERMINATING RESISTORMAY BE REQUIRED EXTERNALLYSEE ENGINE MANUFACTURERS LITERATURE

NOTE 1

CT1 CT2 CT3 COM COM

27 28 29 30 31 19 20 21 22 7 18 16 17 23 24 25 26

1 2 3 4 5 6 13 14 15 12 32 33 34 35 36 37 8 9 10 11 18 16 17

U V W N

L1 L2 L3

GEN VOLTS

+ -MPU

GEN CURRENT

EMERGENCYSTOP

LOW

OIL

PRESSURE

HIGHCOOLA

NTTEMP

FLEXIBLE

SENDER

USERCONFIGURABLE

-VEINPUTA

USERCONFIGURABLE

-VEINPUTB

USERCONFIGURABLE

-VEINPUTC

USERCONFIGURABLE

-VEINPUTD

USERCONFIGURABLE

-VEINPUTE

USERCONFIGURABLE

-VEINPUTF

USERCONFIGURABLE

OUTPUTCGENBREAKERCLO

SE

USERCONFIGURABLE

OUTPUTDMAINSBREAKERCLO

SE

USERCONFIGURABLE

+VEOUTPUTE

USERCONFIGURABLE

+VEOUTPUTF

MAX6AMP

ANIT-SURGEFU

SE

MAX8AMP

ANIT-SURGEFU

SE

BATTERY

FUEL

WL

CRANK

GBCR

MBCR

CHARGEALT

2AMPFU

SES

2AMPFU

SES

APPROPRIATE

FUSE

CT’s 5 AMP SECONDARYINSTRUMENT CLASS

P1 P2

S1 S2

MPU

MAG PICK UP VERSION ONLY

TO LOAD

L3

N

L2

L1

L3

N

L2

L1

FROMMAINS(UTILITY)

FROMGENERATOR

FUEL

O/P

A

CRANK

O/P

B

PROGRAMMING PORT

USB

CON 1 CON 2

GBCR

DSE6120 ONLY

MODULE 6110/6120

MBCR

*

APPROPRIATE

FUSE

DO NOTCONNECT

THESCREEN

TO ENGINE

DO NOTCONNECTTHE SCREENTO ENGINE

ELECTRONIC ENGINE VERSION ONLY

*

*

PENDING

ELECTRICAL SAFETYBS EN 60950Safety of Information Technology Equipment,including Electrical Business Equipment

TEMPERATURE (OPERATING)BS EN 60068-2-2Test Ab to +70oC 60067-2-2 HotTest Ab to -30oC 60068-2-1 Cold

VIBRATIONBS EN 60068-2-6Ten sweeps in each of three major axes5Hz to 8Hz @ +/-7.5mm, 8Hz to 500Hz @ 2gn

HUMIDITYBS 2011 part 2.1 60068-2-30Test Cb Ob Cyclic93% RH @ 40oC for 48 hours

SHOCKBS EN 60068-2-27Three shocks in each of three major axes15gn in 11mS

ELECTRICAL SAFETY/ELECTROMAGNETIC COMPATIBILITY

TESTING STANDARDS