Downflow/Horizontal Right or Downflow/Horizontal Left ... · 6 22-1671-04-0702 (EN) General Data Product Specifications 1 MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE

Downflow/Horizontal Rightor Downflow/Horizontal LeftInduced Draft Gas Furnace

XR 80TDD040,060,080,100,120,140C

Single-Stage Fan AssistedCombustion System

PUB. NO. 22-1671-04-0702 (EN)

TDD-D-1

© 2002 American Standard Inc. All Rights Reserved 2 22-1671-04-0702 (EN)

GeneralFeatures

Natural Gas ModelsCentral Heating furnace designs arecertified by the American and CanadianGas Associations for both natural andL.P. gas. Limit setting and rating datawere established and approved understandard rating conditions usingAmerican National Standards Institutestandards.

Safe OperationThe Integrated System Control has solidstate devices, which continuously monitorfor presence of flame, when the system isin the heating mode of operation. Dualsolenoid combination gas valve andregulator provide extra safety.

Quick HeatingDurable, cycle tested, heavy gaugealuminized steel heat exchangerquickly transfers heat to provide warmconditioned air to the structure.

BurnersMulti-port In-shot burners will give yearsof quiet and efficient service. All modelscan be converted to L.P. gas.

Integrated System ControlExclusively designed operational pro-gram provides total control of furnacelimit sensors, blowers, gas valve, flamecontrol and includes self-diagnostics forease of service. Also contains connec-tion points for E.A.C./humidifier.

Air DeliveryThe 4-speed, direct drive blower motor,has sufficient airflow for most heating andcooling requirements, will switch fromheating to cooling speeds on demandfrom room thermostat. The blower doorsafety switch will prevent or terminatefurnace operation when the blower dooris removed.

StylingHeavy gauge steel and “wrap-around”cabinet construction is used in thecabinet with baked-on enamel finish forstrength and beauty. The heatexchanger section of the cabinet iscompletely lined with foil faced fiberglassinsulation. This results in quiet andefficient operation due to the excellentacoustical and insulating qualities offiberglass.

Features andGeneral OperationThe XR 80 High Efficiency Gas Furnaceemploys an adaptive Hot Surface Ignitionsystem, which eliminates the waste of aconstant burning pilot. The integratedsystem control lights the main burnersupon a demand for heat from the roomthermostat. Complete front serviceaccess.

a. Low energy power venterb. Vent proving pressure switch.

22-1671-04-0702 (EN) 3

Contents

General Features 2

Features and Benefits 4Standard Equipment 4Optional Equipment 5

General Data 6TDD040C924F 6TDD060C924F 6TDD060C936F 6TDD080C936F 7TDD080C945F 7TDD100C945F 7TDD100C948F 8TDD100C954F 8TDD120C954F 8TDD120C960F 9TDD140C960F 9

Performance Data 10

Electrical Data 12

Field Wiring 13

Dimensions 15

4 22-1671-04-0702 (EN)

Features andBenefits

• Power supply 115/1/60

• Multi-port In-shot burners

• Integrated solid state control with self-diagnostics

• Silicon Nitride hot surface igniter withadaptive heat up

• Complete front service access

• Heavy gauge aluminized steel heatexchanger

• Slide out blower assembly

• Blower door safety switch

• Direct drive, 4-speed motor

• Cleanable high velocity filters

• Optional L.P. conversion kit

• Common vent

• Left and right side knockout for venting

• Selectable cooling fan off delayeliminates need for BAY24X045 timedelay relay

• Quiet slow opening gas valve

• Downflow convertible to horizontal onleft or right side

• Insulated blower door

• Insulated blower compartment

• Accessory hook-up capability –Hum and EAC

• Quiet induced draft blower

• Blower door safety switch

• Left/right gas connection

• 24 volt fuse

• Manual reset burner box limit

• Non-prorated 20-year heatexchanger limited warranty

• 5-year limited parts warranty

XR 80 Downflow/Horizontal Right or LeftStandard Equipment

22-1671-04-0702 (EN) 5

Features andBenefits

Optional EquipmentThermostat ............................................................................................................................................................... BAYSTAT388 [ ]Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) .................................................................................. AY28X092 [ ]Thermostat, Heating/Cooling Single Stage (Mounts Vertically) ................................................................................. BAYSTAT305 [ ]Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling ............................................................... TAYSTAT300C [ ]Propane Conversion Kit .......................................................................................................................................... BAYLPKT210A [ ]Electronic Air Filter, “Perfect Fit” Super Efficiency (14-1/2" Wide Gas Furnace) ....................................................... TFE145A9FR1 [ ]Electronic Air Filter, “Perfect Fit” Super Efficiency (17-1/2" Wide Gas Furnace) ....................................................... TFE175A9FR1 [ ]Electronic Air Filter, “Perfect Fit” Super Efficiency (21" Wide Gas Furnace) ............................................................. TFE210A9FR1 [ ]Electronic Air Filter, “Perfect Fit” Super Efficiency (24-1/2" Wide Gas Furnace) ....................................................... TFE245A9FR1 [ ]Electronic Air Filter, “Perfect Fit” High Efficiency (14-1/2" Wide Gas Furnace) ........................................................ TFM145A9FR1 [ ]Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) ........................................................ TFM175A9FR1 [ ]Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) .............................................................. TFM210A9FR1 [ ]Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) ........................................................ TFM245A9FR1 [ ]Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace) ................................................ TFP175A9FR01 [ ]Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ...................................................... TFP210A9FR01 [ ]Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace) ................................................ TFP245A9FR01 [ ]Coil Enclosure (14-1/2" Wide Cabinets) ................................................................................................................. BAYCLE1400C [ ]Coil Enclosure (17-1/2" Wide Cabinets) ................................................................................................................. BAYCLE1700C [ ]Coil Enclosure (21" Wide Cabinets) ....................................................................................................................... BAYCLE2100C [ ]Coil Enclosure (24-1/2" Wide Cabinets) ................................................................................................................. BAYCLE2400C [ ]Filter Access Door Kit ............................................................................................................................................... BAYFLTR206 [ ]Downflow Subbase .................................................................................................................................................. BAYBASE205 [ ]High Altitude Pressure Switch Kit .............................................................................................................................. BAYHALT248 [ ]

6 22-1671-04-0702 (EN)

GeneralData

Product Specifications 1MODEL

TYPE

RATINGS 2Input BTUHCapacity BTUH (ICS) 3AFUETemp. rise (Min.-Max.) °F.

BLOWER DRIVEDiameter - Width (In.)No. UsedSpeeds (No.)CFM vs. in. w.g.Motor HPR.P.M.Volts / Ph / Hz

COMBUSTION FAN - TypeDrive - No. SpeedsMotor HP - RPMVolts / Ph / HzFLA

FILTER — Furnished?Type RecommendedHi Vel. (No.-Size-Thk.)

VENT — Size (in.)

HEAT EXCHANGERType -Fired

-UnfiredGauge (Fired)

ORIFICES — MainNat. Gas. Qty. — Drill SizeL.P. Gas Qty. — Drill Size

GAS VALVE

PILOT SAFETY DEVICEType

BURNERS — TypeNumber

POWER CONN. — V / Ph / Hz 4Ampacity (In Amps)Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)

DIMENSIONSCrated (In.)

WEIGHTShipping (Lbs.) / Net (Lbs)

TDD040C924F

Downflow / Horizontal

40,00031,00080.0

30 - 60

DIRECT10 x 6

14

See Fan Performance Table1/5

1075115/1/60

CentrifugalDirect - 1

1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 14x20 - 1in.

4 Round

Aluminized Steel - Type I

20

2 — 452 — 56

Redundant - Single Stage

Hot Surface Ignition

Multi-port In-shot2

115/1/605.210

1/2

H x W x D41 x 15-1/2 x 29-1/2

119 / 109

TDD060C924F


60,00048,00080.0

35 - 65

DIRECT10 x 7

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 14x20 - 1in.

4 Round


20

3 — 453 — 56



Multi-port In-shot3

115/1/605.215

1/2

H x W x D41 x 15-1/2 x 29-1/2

129 / 119

TDD060C936F


60,00048,00080.0

30 - 60

DIRECT11 x 7

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 14x20 - 1in.

4 Round


20

3 — 453 — 56



Multi-port In-shot3

115/1/6011.215

1/2

H x W x D41 x 15-1/2 x 29-1/2

129 / 119

1 Central Furnace heating designs are certified by AGA and CSA.2 For U.S. applications, above input ratings (BTUH) are up to 2,000 ft., derate 4% per 1,000 ft. for elevations above 2,000 ft. above sea level.

For Canadian applications, above input ratings (BTUH) are up to 4,500 ft., derate 4% per 1,000 ft. for elevations above 4,500 ft. above sea level.3 Based on U.S. government standard tests.4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

22-1671-04-0702 (EN) 7


TYPE





VENT — Size (in.)




GAS VALVE







GeneralData

TDD080C945F


80,00064,00080.0

35 - 65

DIRECT10 x 8

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 16x20 - 1in.

4 Round


20

4 — 454 — 56



Multi-port In-shot4

115/1/609.110

1/2

H x W x D41 x 18-1/2 x 29-1/2

146 / 135

TDD080C936F


80,00064,00080.0

35 - 65

DIRECT10 x 7

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 14x20 - 1in.

4 Round


20

4 — 454 — 56



Multi-port In-shot4

115/1/608.510

1/2

H x W x D41 x 18-1/2 x 29-1/2

146 / 135



TDD100C945F


100,00080,00080.0

35 - 65

DIRECT10 x 8

14


1075115/1/60


1/50 - 3200115/1/60

1.0

YesHigh Velocity

2 - 16x20 - 1in.

4 Round


20

5 — 455 — 56



Multi-port In-shot5

115/1/609.110

1/2

H x W x D41 x 18-1/2 x 29-1/2

156 / 145

8 22-1671-04-0702 (EN)

GeneralData


TYPE





VENT — Size (in.)




GAS VALVE









TDD100C948F


100,00080,00080.0

35 - 65

DIRECT10 x 8

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 16x20 - 1in.

4 Round


20

5 — 455 — 56



Multi-port In-shot5

115/1/6014.215

1/2

H x W x D41 x 22 x 29-1/2

166 / 154

TDD100C954F


100,00081,00080.0

30 - 60

DIRECT11 x 10

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 14x20 - 1in.

4 Round


20

5 — 455 — 56



Multi-port In-shot5

115/1/6012.815

1/2

H x W x D41 x 22 x 29-1/2

167 / 155

TDD120C954F


120,00096,00080.0

35 - 65

DIRECT11 x 10

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 16x20 - 1in.

4 Round


20

6 — 456 — 56



Multi-port In-shot6

115/1/6012.815

1/2

H x W x D41 x 22 x 29-1/2

170 / 158

22-1671-04-0702 (EN) 9


TYPE





VENT — Size (in.)




GAS VALVE







GeneralData

TDD140C960F


140,000113,000

80.045 - 75

DIRECT11 x 10

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 16x20 - 1in.

4 Round


20

7 — 457 — 56



Multi-port In-shot7

115/1/6013.115

1/2

H x W x D41 x 25-1/2 x 29-1/2

196 / 183

TDD120C960F


120,00096,00080.0

35 - 65

DIRECT11 x 10

14


1075115/1/60


1/50 - 3000115/1/60

1.0

YesHigh Velocity

2 - 16x20 - 1in.

4 Round


20

6 — 456 — 56



Multi-port In-shot6

115/1/6012.815

1/2

H x W x D41 x 25-1/2 x 29-1/2

189 / 176



10 22-1671-04-0702 (EN)

PerformanceData

FURNACE AIRFLOW (CFM) VS. STATIC PRESSURE (ins. w.g.)

MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

TDD040C924F

4 -3 -2 -1 -

HIGH - BlackMED.-HIGH - BlueMED.-LOW - YellowLOW - Red

1070870740633

1033850720600

1000823690577

960790663543

920753627507

860813588463

810667547420

740613483360

-490

--

TDD060C924F

4 -3 -2 -1 -


12001025838722

1155988808689

1111951779656

1056905742618

1001859704579

924797646528

848735588478

774646502376

701558415275

TDD060C936F

4 -3 -2 -1 -


148013021115956

142912761100947

137512291070918

131811881035888

128211411000859

11001088965824

11121024918788

1029953859741

959882790682

TDD080C936F

4 -3 -2 -1 -


152313171123942

149613071119943

146312611106931

142012421082920

136912231056898

131011751016868

12431122976833

11721060930795

11001000880760

TDD080C945F

4 -3 -2 -1 -


1798138412101005

175013671150970

169213331108808

164213001075775

157512751042767

150012331008733

14251192967700

13251142925675

12251083867617

TDD100C945F

4 -3 -2 -1 -


176713821130840

173113541138831

166913231115815

161512921085792

154612541054762

146912071015731

13921177977700

13001108938654

11461038877625

TDD100C948F

4 -3 -2 -1 -


1965164514071202

1915162713981208

1865160513871205

1805157513751195

1740153513471166

1670148213181140

1587142112751105

1500133011901045

137012201095970

TDD100C954F

4 -3 -2 -1 -


2165196217051492

2113192716881467

2060189116711442

1995183916361414

1929178616001385

1842172415471346

1755166214921307

1674158114351243

1593150013771179

TDD120C954F

4 -3 -2 -1 -


2241198117211476

2202196217051466

2163194216881456

2106190416711440

2049186616531423

1979180516111392

1908174315691361

1804168015151302

1700161714611243

TDD120C960F

4 -3 -2 -1 -


2241198117211476

2202196217051466

2163194216881456

2106190416711440

2049186616531423

1979180516111392

1908174315691361

1804168015151302

1700161714611243

TDD140C960F

4 -3 -2 -1 -


2377211518061527

2321208117931507

2265204617791486

2199199217381473

2133193816961459

2050187216551422

1967180516141384

1877172715561329

1786164914971273

22-1671-04-0702 (EN) 11

PerformanceData

CFM VS. TEMPERATURE RISE

MODELCubic Feet Per Minute (CFM)

500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400

TDD040C924F 59 49 42 37 33 30

TDD060C924F 63 56 49 44 40

TDD060C936F 56 49 44 40 37 34 32

TDD80C936F 59 54 59 46 42

TDD80C945F 64 57 52 48 44 41

TDD100C945F 62 57 53 49 46 44 41

TDD100C9484F 62 57 53 49 46 44 41 39 37

TDD100C954F 62 57 53 49 46 44 41 39 37 35 34 32 31

TDD120C954F 59 56 52 49 47 44 42 40

TDD120C960F 59 56 52 49 47 44 42 40

TDD140C960F 69 65 61 58 55 52 49 47 45

12 22-1671-04-0702 (EN)

ElectricalData

SCHEMATIC DIAGRAMS FOR GAS FURNACES

From Dwg. 21D341705 Rev. 0

22-1671-04-0702 (EN) 13

FieldWiring

FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING ONLY

FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING/COOLING(OUTDOOR SECTION WITHOUT TRANSFORMER)

From Dwg. 21B341437 Rev. 1


14 22-1671-04-0702 (EN)

FieldWiring



22-1671-04-0702 (EN) 15

Dimensions

Fro

m D

wg.

21C

3417

00 R

ev. 0

TDD

-C O

UTL

INE

DR

AW

ING

(AL

L D

IME

NS

ION

S A

RE

IN IN

CH

ES

)

The Trane CompanyAn American Standard Companywww.trane.com

P.I.

Since The Trane Company has a policy of continuous product and product data improvement, it reserves theright to change design and specifications without notice.

Literature Order Number TDD-D-1

File Number PL-UN-FURN-TDD-D-1

Supersedes TDD-D-1 3/98

Stocking Location PI Louisville & Webb/Mason-Houston 7/02

Documents

Downflow/Horizontal Right or Downflow/Horizontal Left ... · 6 22-1671-04-0702 (EN) General Data Product Specifications 1 MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE