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Dowell Aluminium Window and Door Solutions QLD

Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

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Page 1: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

Dowell AluminiumWindow and Door Solutions

QLD

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Story of Dowell - a company history

In the cut and thrust of the building industry, as well as in the Australian business world more generally, it’s unusual for a company

name and ethos to remain unchanged, but such is the story of Dowell.

Tracking through a history which now quite remarkably crosses into three centuries,

Dowell’s reputation for quality workmanship and design innovation goes back to its earli-

est days. Back, in fact, to a gold rush...

1820 Born in England in 1820, Charles Dowell follows his father into the blacksmith trade. Primarily making wrought iron fences, gates and garden seats from various premises in east London.

1857 Charles Dowell (aged 37), arrives in Melbourne - a boom town, with a whole clan in tow: his wife and six children, as well as a brother and two brothers-in-law (Appold and Bailey), along with their families. Melbourne was bursting. In one year alone the number of buildings doubled. Everything was needed at once: housing and commercial premises; public buildings and infrastructure.

1860 C. Dowell & Sons is founded by Charles Dowell, an architectural wrought iron foundry with his brother Henry – and possibly Bailey – but it was Charles who headed the business that is to become the main trunk of the tree that is Dowell today.

1900 Fitzroy City Press - reports: ‘Mr. C. Dowell owns the blacksmith’s shop at No. 75 Johnston Street, and machinery suited for ornamental iron and copper work, such as verandahs, gates, etc., in fact, all high class work. He has been doing business for over a quarter of a century. Mr. C. Dowell, senior, is over 80 years of age, and is yet active, and may frequently be seen working at his trade – his eldest son at present manages the business, employing some half a dozen hands, at times a great many more. A large quantity of balconettes and grilles being recently constructed for several hospitals, are well known

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

and in such high repute that constant orders are always coming in. Several iron gates and flower stands are ready on sale.’

1905 Charles Dowell died, leaving Charles II to carry on at the foundry in partnership with a fellow named Langdon. Some of Charles II’s best work was produced during these pre-war years and Charles II proudly claimed he never had a job returned or condemned.

1913 Leslie Roy Dowell starts working in the business. Seventeen year old and doing routine jobs around the place, Roy joins his eldest brother, Charles III, the last in the family to be trained as a blacksmith.

1915 Charles III and Langdon, the partner, leave for war. Leaving Roy to work with his father and gradually take on more responsibilities.

1918 At war’s end Charles III and Langdon both returned and the partnership was spilt, necessitating the sale of factory and plant. Roy and Charles III were given land by their father to build a new factory in the same area, at 2 Scotchmer Street, Fitzroy.

1922 C. Dowell and Sons [registered as a proprietary limited company in 1922] supplied the steel windows to buildings such as Willis & Co. in Little Collins Street, Craig Williamsons in Elizabeth Street and the Postal Store in Spencer Street. The factory was set up for efficiently making these new steel window frames and there was little blacksmithing.

1928 Roy traves to the USA and England to research fire door products for use in multi-storey buildings. While in the USA, Roy secured licensing deals for a range of products including metal fire doors, elevator doors and metal door frames, as well as several other metal products specifically for hospitals.

1935 The Dowell factory was expanded, perhaps in part to facilitate the filling of a contract to supply windows for the spare parts and administrative buildings at the new headquarters of General Motors-Holden at Fishermans Bend.

1940 Roy travelled to the USA, returning with a revolutionary design for pressed metal double hung windows.

1945 After the war, Dowell rode a wave of expansion. New products, new factories and new sales networks were progressively rolled out to meet the needs of the times.

1948 At the invitation of the Tasmanian government, Dowell’s first new factory was built in Moonah, Tasmania. in 1948 by the Premier Robert Cosgrove, the Dowell Industries (Tas) Pty Ltd factory employed sixty workers and produced steel window frames and stainless steel sinks.

1949 Roy Dowell travels back to the USA to negotiate rights to the aluminium designs of the General Bronze Corporation. Headquartered in New York, General Bronze was one of the

Mid-center: Charles Dowell Senior and Junior

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Story of Dowell - a company history

largest window manufacturers in the world. On his return Roy formed Dowell Aluminium Windows Pty Ltd. He then bought five acres of land in Albert Street, Preston for a new Melbourne factory.

Throughout this era, Dowell was involved in many major building projects across the country. Some of the most noteworthy include H.C. Sleigh House (the first office block to be erected in post-war Melbourne in 1953); the Queen Mary Nurses’ Home at Royal Prince Alfred Hospital in Sydney (1956); Essington Lewis House in Melbourne (head office for BHP, 1959); and the Royal Children’s Hospital in Melbourne (1962). Perhaps the most prestigious project of all was the AMP Building at Circular Quay, Sydney, completed in 1962. Dowell provided the curtain walling for this 120 metre high tower with its curved facade, which is still significant today as Sydney’s first skyscraper.

1959 In response to changes during the 1950s Dowell went through two major restructures. First, the original C. Dowell & Sons merged into three new registrations: Dowell Holdings Pty Ltd; Dowell Industries (Aust) Pty Ltd; and Dowell Steel Windows Pty Ltd. Responding to financial advice in 1959, the company was floated, becoming Dowell Australia Ltd. Roy Dowell was designated managing director and was chairman of the small board which included his son, John Dowell, as executive director. The family company, Dowell Holdings, was the main shareholder and retained ownership of property.

1960 Dowell offered a comprehensive range of architectural products which included: aluminium windows and doors; curtain walling for multi-storey buildings; pressed metal fire doors and frames; lift doors and frames; industrial steel windows; and Sanymetal partitioning for hospitals.

1966 Roy Dowell agreed to a negotiated, joint take-over by Alcoa and Overseas Corporation, a deal ultimately worth around $1.75 million.

John Dowell resigns six months later, ending over a hundred years of family leadership.

1968 New factory in Queanbeyan for the fabrication of aluminium door and window frames, and flyscreens is built.

1970 -1980 Dowell continued to thrive. The business was simplified in that pressed metal products were no longer produced. Profits hit all-time highs and design innovation continued in both the commercial and residential sides of the business.

1988 Dowell celebrate their 130th birthday, with the news they had won an Australian Design Award for its XD-3 sliding aluminium window. Several years of research and field testing had gone into the product.

Alcoa divest itself of the window business and Dowell Australia Ltd passes into the hands of Boral, which had an existing interest in the sector.

2012 Dowell is awarded the Housing Industries Association GreenSmart product of the year award for its ground breaking ThermaLine range. Dowell Double glazed and thermally broken, ThermaLine aluminium window and door frames offered unprecedented thermal performance and energy efficiency.

2013 Dowell is acquired by Chaberol Pty Ltd, a Queensland based, family-owned investment company and Dowell Windows Pty Ltd operates as a standalone company.

Today Dowell continues to prosper. With nine manufacturing

locations and offices around Australia, it employs over 600

people.

The first Charles Dowell, standing as a newcomer all those years

ago in the gold rush streets of Melbourne, could never have

imagined that products bearing his name would, for generations,

be part of the daily lives of so many Australians, in their offices,

factories and homes. His eagerness for the new, was to be the

story of Dowell. New designs, new products, new materials, new

manufacturing processes, even new ways of doing business –

whatever the circumstances of the times, innovation has always

been embraced at Dowell. And always, a certain kind of business

and engineering intelligence has prevailed, one which holds

that quality should underpin everything, at every level. From the

nineteenth century to the twenty-first, these are the values which

have kept Dowell vibrant and alive. As history plainly shows, the

oldest window manufacturer in Australia has always been modern.

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Contents

Care and Maintenance 6

All Aluminium Windows and Doors 6

Sliding Windows and Sliding Doors 6

Awning Windows, Casement Windows and French Doors 7

Double Hung Windows 7

Glass 7

Windows and Doors Product Range 8

Dowell Standard Product Range 8

Colonial Bar Grid Options 9

Energy Efficiency 10

ThermaLine™ 12

Glass in Buildings (AS 1288 - 2006) 14

Glazing Capable of Being Mistaken for a Doorway or Opening 14

Construction in Bushfire Prone Areas 16

Australian Building Standards 17

Noise Control 18

Doors and Windows | Technical Details

Sliding Windows 20

Awning Windows 22

Double Hung Windows 24

Casement Windows 26

Fixed Light Suite 28

Louvre Windows 29

Sliding Doors 30

Alfresco Stacking Doors 32

Alfresco Corner Stacking Door 34

French Doors 38

Bi-Fold Doors 40

Bay and Corner Windows 42

Installation Recommendations 44

Before Installation 44

During Installation 44

After Installation 45

Brick Charts 46

Commonly Used Frame Couplers 47

Glossary 48

Contacts 50

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

The durable and proven design elements found in every Dowell

Aluminium Window mean that you are assured of smooth, trouble-

free operation.

To ensure your Dowell Windows continue to look and perform

as intended, some simple care and maintenance guidelines

should be followed:

All Aluminium Windows and DoorsExternal aluminium surfaces of windows and doors should be washed

with clean water and a mild detergent at least every three months.

A soft sponge or similar should be used to avoid scratching the

glass or aluminium.

In coastal or industrial areas where the environmental conditions

are more demanding, the cleaning program should be carried out

on a monthly basis.

Abrasive, chemical cleaners or steel wool should not be used as such

methods may result in damage to the glass or aluminium surfaces.

Flyscreens can be cleaned by vacuuming or washing thoroughly

using a soft brush.

Opening sashes should be operated on a regular basis to ensure

the sash hardware continues to move smoothly.

Sliding Windows and Sliding DoorsSill recesses should be regularly cleaned and kept clear of dust and

foreign matter. A brush and vacuum within the track area may be

used to do this.

Drainage slots should be checked on a regular basis to ensure

they have not become blocked with residual dirt or grime, to allow

maximum drainage.

After cleaning, a light silicon spray may be applied to the track and

woolpile seals to ensure quiet and smooth operation of the sash.

Door locks should be checked from time to time for satisfactory

operation and may require adjustment to compensate for building

settlement.

Door rollers are factory set and should not require any adjustment.

If however, due to building settlement an adjustment needs to be

made, the door panel must first be lifted to relieve weight from the

roller assembly. Adjustment should be made using a cross recess

head screwdriver.

Care and Maintenance

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Care and Maintenance

Awning Windows, Casement Windows and French DoorsWith sashes open, the sash and opening perimeter should be

cleaned regularly and kept clear of dust and foreign matter.

Drainage holes should be checked regularly to ensure they have not

become blocked.

All door and window operating hardware should be cleaned and

operated regularly to ensure smooth operation.

Lubricants should not be used on casement stays, as this will affect

their operation.

Double Hung WindowsWindow jamb tracks should be cleaned regularly and kept clear of

dust and foreign matter. Window operating hardware should be

cleaned and operated regularly to ensure smooth operation.

GlassIt is recommended that all glass surfaces be kept clean by prompt

removal of all dirt or other contaminants. Clean water and in some

instances the addition of a small amount of mild detergent should

be used.

After washing, any detergent residue must be thoroughly rinsed

away with clean water. Under no circumstances is any form of

abrasive cleaner to be used. Stubborn dirt or residue should be

lightly sponged off to avoid scratching of the glass.

The frequency of cleaning required will depend on environmental

conditions such as proximity to the ocean or industrial areas.

As a general guide, glass should be cleaned at least quarterly.

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Windows and Doors Product Range

Sliding Window Awning Window Casement Window Double Hung Fixed Window

Fixed Window with Transom Permavent Louvre Window Sliding Door

Box Bay Configurations Windows and Doors

135º Bay Configurations Windows and Doors

Alfresco Sliding Doors

French Door

Circles Arches Rakes

Dowell Standard Product RangeDowell are able to manufacture a range of products to suit your requirements.

Noted below is the standard range we manufacture.

Custom Windows

Bi-Fold Door

Note: Not all standard products are offered at every location and in some locations semi commercial or commercial style frame options can be offered.

Please consult your nearest sales office for options available.

Fixed Window with Mullion

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Windows and Doors Product Range

Colonial Bar Grid OptionsDowell offers a range of Grid Options. The grids are designed to enhance the appearance of your Dowell Windows and Doors.

We are able to produce this range to match with building Architecture.

Note: Various grid options available. In some locations semi commercial or commercial style frame options can be offered.

Dowell can offer a wide range of other grid options please consult your nearest sales office for further information.

Size limitations apply. Please consult your nearest sales office for further information.

Colonial Grids

Arch Windows Half Circle

Full Circle

Federation Grids Federation Boarder Grids

Fixed Angle Profile

Heritage Grids

Sunrise

Colonial

Sunburst

Minimum200mm

Sunrise

Colonial

Sunburst

Minimum200mm

Sunrise

Colonial

Sunburst

Minimum200mm

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Energy Efficiency

Why is it critical to consider the energy performance factors for the

windows being installed into your home? Importantly the inclusion

of energy efficient windows in the design of your home may

increase your comfort level in both summer and winter.

In an average home it has been estimated 79-86% of the heat gain

and 46-61% of the heat loss can be attributed to poor performing

windows (source: SWA Project 2012*).

Zone: 1 to 3 Predominantly climates requiring cooling

Zone: 4 and 5 Climates requiring equal focus on both cooling and heating requirements

Zone: 6 to 8 Predominantly climates requiring heating

Note: Second generation house energy rating programmes now coming on line, in particular ‘AccuRate’ will work on a much refined zoning process based on postcode.

Fig 1: Climate Zones in Australia

Little wonder that energy efficiency requirements now form part of

the design requirements included in the ‘Building Code of Australia’.

For the purpose of determining the varying housing energy

requirements the Building Code of Australia has divided Australia

up into 8 climate zones.* The SWA project has run over 4000 simulations in all 8 BCA climate zones in 3 house types with

a wide range of windows to show the impact of high performance windows on the energy efficiency or star rating of the home

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Energy Efficiency

Fundamentally window energy performance is based on the

following criteria:

• U value of the window – this figure indicates the amount of

thermal transmittance through the window based on W/m2.K

as a rule the lower the figure the better.

• Solar Heat Gain Coefficient (SHGC) – this figure as a %

indicates the amount of solar heat that will pass through the

window unit.

Depending on the climate zone solar heat gain can be an advantage

or disadvantage.

As a rule cooling climates require low SHGC windows while heating

climates may require high SHGC windows particularly on the North

facing windows which provide free heating by the winter sun.

Dowell is able to produce a range of products designed to meet the

increasing impact of today’s environment. A solution is available to

satisfy nearly all requirements.

Dowell options to improve the overall thermal performance of the

window include a full range of single and double glazed energy

efficient window and door products configured to suit the particular

climate zone and glass orientation.

Note: This table is a guide only and is not meant to be the Dowell recommended glazing options.

Window options and glazing specifications are determined by the building specifier when determining the energy rating for the building.

Table 5: Glazing Options for various Climate Zones and Glazing Orientation (guide only)North Elevation - Shaded North Elevation - Unshaded West Elevation South Elevation East Elevation

Cooling Zones 1, 2 and 3

Good Clear Float ComforTone ComforTone ComforTone ComforTone

Better Neutral or Tinted Low E Neutral or Tinted Low E ComforTone ComforTone ComforTone

Best Clear IGU Toned IGU Low E Low E Low E

Cooling/Heating Zones 4 and 5

Good Clear float ComforTone ComforTone Clear Low E ComforTone

Better Clear Low E Clear Low E Toned Low E Clear IGU Toned Low E

Best Clear IGU Low E Toned Toned Low E IGU Clear Low E IGU Toned IGU

Heating Zones 6, 7 and 8

Good Clear Low E Clear Low E Clear Low E Clear Low E Clear Low E

Better Clear IGU Clear IGU Clear IGU Clear IGU Clear IGU

Best Clear Low E IGU Clear Low E IGU Clear Low E IGU Clear Low E IGU Clear Low E IGU

Dowell also offers it’s ThermaLine™ thermally broken products which significantly improve the overall thermal performance of the window.

Dowell is a member of the Australian Window Association and

WERS (Window Energy Rating Scheme).

Dowell window and door performance data can be found on the

WERS web page on www.wers.net

The energy efficiency of any particular building is the end result of

all the factors contributing to the performance. ie roof type, wall

construction method, floor construction method, glazing type area –

orientation, efficient sealing of the building, installation of insulation

in the walls and roof cavity and the R’ value of the insulation, are

some of the factors.

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Dowell ThermaLine™

HIA PRODUCT OF THE YEAR 2012 Dowell has been creating innovative window and door solutions in Australia, since 1860.

Holding true to its name, Dowell added a sliding door and four new energy efficient windows into its ThermaLine™ range. These windows and doors herald a new era in affordable, energy efficient design and in 2012 was awarded the HIA GreenSmart product of the year award.

HIA Judges stated; “ThermaLine™ windows are a versatile, high performing and cost effective aluminium window range. The new ThermaLine™ frame has a similar thermal performance to the installed glass. With Uw-values* as low as 1.7, the windows are rated the best in its class.

The low Uw-values benefit homes with large amounts of glazing to achieve 6 stars or better. The product range consists of an awning window, fixed window, sliding window and sliding door designed to be a cost effective solution for energy savings to the residential housing market.”

Reference source: * Australian Window Association [online] Available: www.awa.org.au/resources/windows-for-good-energy-efficiency; www.efficientglazing.net; (13 November 2014); Testing based on an average house containing 8% area of glazing in the entire building fabric (windows, walls, floor and roof).

Dowell ThermaLine™

ASTHMA FRIENDLY

Dowell ThermaLine™ windows and doors are double glazed, thermally broken aluminium frames that are approved by the National Asthma Council Australia’s Sensitive Choice® program. With Dowell ThermaLine™ condensation and the likelihood of mould growth is reduced, creating a healthy and comfortable living environment.

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Dowell ThermaLine™

yes,we’re taking the leadin energy efficient aluminium windows and doors, with Dowell ThermaLine™

SENSITIVECHOICE

®

SUPPORTINGA ST HM A CARE

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PRODUCTAwning

Single GlazedAwning Double Glazed Window

ThermaLine™

Double Glazed Window

ThermaLine™

Double GlazedLow E Window

ThermaLine™

Double GlazedSol B Window

WINDOW TYPE Awning Window Awning Window Awning Window Awning Window Awning Window

GLASS OP-TION

Single glazing/3mm Clr.

Double glazing/3mm Clr. /12mm/3mm Clr.

Double glazing/4mm Clr. /12mm Arg.

gas/4mm Clr.

Double glazing/4mm Clr/12mm Arg. gas

/4mm Low E Clr

Double Glazing/4mm SolB. /12mm Arg.

gas/4mm Clr.

FRAME TYPE Standard Aluminium Standard AluminiumThermaLine™ Alu-

minium(with thermal-break)

ThermaLine™ Alu-minium

(with thermal-break)

ThermaLine™ Alu-minium

(with thermal-break)

AIR INFILTRATION 0.07 0.09 0.04 0.04 0.04

HEATING (STARS) IHHH 33% HHHHHH 63% HHHHHHH 76% IHHHHHHH 82% HHHHHH 64%

COOLING (STARS) H 20% IHH 39% HHH 48% IHHH 53% IHHHHHH 78%*SHGC 0.65 0.58 0.52 0.45 0.18

UW-VALUE 6.5 3.9 2.6 1.9 1.7

Dowell awning window energyperformance data comparison chart

* Solar heat gain co-efficiency Reference source; Window Energy Rating Scheme, 2014 WERS Certified Products Directory - AFRC (Manufacturer Dowell), [online] Available: http://www.wers.net/werscontent/certified-products-residential (13 November 2014)

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Dowell ThermaLine™

COMFORT

During winter (cooler climates) Dowell ThermaLine™ windows help reduce cool air entering the home and help keep warm air indoors. Condensation is reduced considerably, which often occurs as a result of large differences in temperature between the interior and exterior environments.

In summer (warmer climates) Dowell ThermaLine™ windows help act as a buffer against the hot air outside, minimising the transfer of heat into a building. Dowell ThermaLine™ will help minimise the loss of cool air, reducing the size and need for air-conditioners.

U-value is a measure of heat transfer/loss in a building element. Lower U-values indicate higher levels of insulation. Dowell ThermaLine™ window and door product range consistently produce very low Uw-values.

Solar Heat Gain Co-Efficient (SHGC) is a measure of how much solar radiation passes through a window. For comfort during the summer months, the smaller the SHGC the better. With SHGC’s as low as 0.18* for the hotter climates and SHGC of 0.55* for the cooler climates, the Dowell ThermaLine™ range will help provide year-round comfort in a home.

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Glass in Buildings (AS 1288 - 2006)

A new Australian Standard determining the minimum requirements

for glass to be used in buildings throughout Australia was released

in January 2006.

The new standard incorporates changes in 2 areas:

1) Glass Thickness Limitations

• Glass thickness limitations – 3mm glass is limited to 0.85

square metres in size.

• The shape of the glass is now considered when determining

the thickness required for a particular application instead of

only the square metres as in the previous standard.

2) Human Impact Requirements

The requirements in the human impact part of the standard are

designed to minimise injury to the occupants of the building caused

by the glazing.

These requirements vary depending on where the glazing is located

in the building and thus must be determined as a result of plan

review by the sales person or estimator.

Please take special care in plan review to reference this part of the

code when making decisions on glass selection.

The points for consideration regarding the human impact

requirements in the standard are as follows:

• Doors

All doors including hinged, sliding, folding and stacking are

to be glazed in Grade ‘A’ safety glazing (Toughened Glass or

Laminated Glass).

• Door Side Panels

Side panels with their vertical sight line less than 300mm away

from the door and positioned 1200mm or less above the floor

level are to be glazed in Grade ‘A’ safety glazing except that

5mm ordinary glass can be used up to a maximum of

0.3 square metres.

Fig 2: Door Side Panels

Glazing Capable of Being Mistaken for a Doorway or OpeningIf a glazed opening in the building has a glass sight line that is

500mm or greater in width, 1000mm or greater in height, or

500mm or less above the floor level it is considered capable of

being mistaken as a doorway and is to be glazed in Grade ‘A’ safety

glazing. Further, the glass must be made visible with the application

of a motif.

Exceptions to the above are:

• The glazing is opaque or has a decorative finish to make it visible.

• The glass is protected with a crash/chair rail, handrail or transom.

• There is 1000mm or greater difference in floor level either side

of the glass.

Fig 3: Glazing capable of being mistaken for a doorway

1200mm or less

Side Panel

Door

300mm or less

Floor

1000mm or greater

500mm or less

500mm or greater

Floor

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Glass in Buildings (AS 1288 - 2006)

Low Level GlazingWhere the lowest sight line in the glazing is less than 500mm from

the floor, the window is to be glazed in Grade ‘A’ safety glazing

except a minimum of 5mm thick ordinary glass may be used up to

a maximum area of 1.2 square metres.

BathroomsAll glazing in a bathroom up to 2000mm above the floor is to be

Grade ‘A’ safety glazing.

Schools and Child Care CentresAll glazing in schools and child care centres up to 1000mm above

the floor is to be Grade ‘A’ safety glazing.

Aged Care Buildings and Nursing HomesAll glazing in aged care buildings and Nursing Homes up to 1500mm

above the floor is to be Grade ‘A’ safety glazing.

Stairway GlazingAll glazing surrounding a stairway for a distance of 2000mm away

from the bottom of the stairs and a distance of 1000mm either side

of the stairs must be Grade ‘A’ safety glazing.

Double GlazingThe human impact requirements for double glazing applies only to

the sides of the window accessible by human traffic.

Fig 4: Stairway Glazing

Table 6: Maximum Areas of Safety Glass for Human Impact Considerations

Type of glazingNormal

thickness (mm)Maximum area (m2)

Grade ‘A’ safety glass*

Toughened and toughened laminated glass

3 1.0

4 2.2

5 3.0

6 4.0

8 6.0

10 8.0

12 10.0‡

>12 Extrapolate

Laminated glass†

5 2.2

6 3.0

8 5.0

10 7.0

12 9.0‡

>12 Extrapolate

Safety organic-coated

mirror (vinyl backed)

4 3.0

5 3.5

6 4.0

Safety organic-coated

glass

3 2.0

4 2.0

5 2.2

6 3.0

8 5.0

10 7.0

12 9.0

Grade ‘B’ safety glass* Wired glass ≥6 2.5

* Safety glazing material Grade A or Grade B to AS/NZS 2208.

† Based on total glass thickness only (interlayer thickness not included and should be added).

‡ This area may not be readily available.

Areas Subject to High Risk of BreakageIn all those parts of a building where the planned activity can

generate a high risk of breakage from human impact, such as

gymnasiums, swimming pools and spa pools and enclosures, parts

of schools, halls, public viewing galleries, stadiums and the like,

Grade ‘A’ safety glazing is to be used.

Note: Parts of schools referred to in this section include glazing situated within 5000mm of areas where activities such as those in relation to playgrounds, courts or marked out playing fields occur, unless otherwise protected by a permanent barrier. Ref: www.agga.org.au

2000mm

1000mm1000mm

Top landing

Page 16: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 16 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Construction in Bushfire Prone Areas (AS 3959 - 2009)

In response to the latest Australian Standard for Bushfire Risk

requirements - Dowell has developed a range of products to meet

the requirements of the Bushfire Attack Levels (BALs) as nominated

in AS3959 - 2009 ranging from BAL - LOW through to BAL - 40.

Table 7: Dowell Requirements for Aluminium Windows and Doors

Bushfire Attack Level BAL - LOW BAL - 12.5 BAL - 19 BAL - 29 BAL - 40 BAL - FZ

Opt

ion

A

External Screen

External Screen

No special requirements at this level.

All windows and doors completely protected externally by screens with a mesh with a maximum aperture of 2mm, made of corrosion resistant steel, bronze or aluminium.

All windows and doors completely protected externally by screens with a mesh with a maximum aperture of 2mm, made of corrosion resistant steel, bronze or aluminium.

Screening externally to Windows is not a single option solution at this BAL however it is for Doors.

Screening externally is not a single option solution at this BAL.

Screening externally is not a single option solution at this BAL.

OR OR OR OR OR OR OR

Opt

ion

B

Aluminium Windows

Framing No special requirements at this level.

Aluminium Aluminium Aluminium Aluminium Windows not available at this BAL testing required. Use roller shutters.

Glazing As above Windows with sills less than 400mm from the ground, deck/verandah, roof or awning structure below shall be glazed in 4mm minimum safety glass.

All windows glazed in 5mm minimum toughened glass.

All windows glazed in 5mm minimum toughened glass.

All windows glazed in 6mm minimum toughened glass.

As above

Hardware As above Externally fitted hardware that supports the sash in opening and closing shall be metal.

Externally fitted hardware that supports the sash in opening and closing shall be metal.

Externally fitted hardware that supports the sash in opening and closing shall be metal.

All hardware to be metal. As above

Seals As above Standard Standard Standard Seals (including glazing rubbers) to stiles, head and sills or thresholds shall be manufactured from materials having a flammability index no greater than 5. Seals with a flammability index of less than 5 as for Windows.

As above

Screening As above Sashes shall be screened internally or externally with mesh with a maximum aperture of 2mm, made of corrosion resistant steel, bronze or aluminium.

Sashes shall be screened internally or externally with mesh with a maximum aperture of 2mm, made of corrosion resistant steel, bronze or aluminium.

Sashes shall be screened internally or externally with mesh with a maximum aperture of 2mm, made of corrosion resistant steel, bronze or aluminium.

AND

Where glazing is less than 400mm from ground, deck/verandah, roof or awning structure then these glass panels will require screening with a mesh with a maximum aperture of 2mm, made of corrosion-resistant steel, bronze or aluminium. Screen to be external.

Both openable (sashes) and fixed panels of the window shall be screened with a mesh with a maximum aperture of 2mm, made of corrosion-resistant steel or bronze.

(Not Aluminium)

Screens to be external.

As above

Continues next page

Detailed below are the various Dowell Window and Door inclusions

to meet that specific BAL Level requirement.

Please note these inclusions are Dowell recommendations only and

where any doubt arises in respect of compliance with the Bushfire

Code AS 3959-2009, you should consult your local building

assessor or council for clarification.

Page 17: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 17 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Construction in Bushfire Prone Areas (AS 3959 - 2009)

Bushfire Attack Level BAL - LOW BAL - 12.5 BAL - 19 BAL - 29 BAL - 40 BAL - FZ

Opt

ion

B (c

ontin

ued)

Aluminium Doors

Framing No special requirements at this level

Aluminium Aluminium Aluminium Aluminium Doors not available at this BAL testing required. Use roller shutters.

Glazing As above 4mm safety glass as a minimum

5mm toughened glass as a minimum

6mm toughened glass as a minimum to Bi-Fold and French doors. 6mm as a minimum to sliding doors.

6mm toughened glass as a minimum

As above

Hardware As above Standard Standard Externally fitted hardware that supports the panel in its functions of opening and closing shall be metal.

All hardware to be metal.

As above

Seals As above Standard Standard Standard Seals with a flammability index of less than 5 as for Windows.

As above

Screening As above There is no bushfire requirement to screen to openable doors. However, if screened, the screens shall be a mesh made of corrosion-resistant steel, bronze or aluminium.

There is no bushfire requirement to screen to openable doors. However, if screened, the screens shall be a mesh made of corrosion-resistant steel, bronze or aluminium.

Where glazing is less than 400mm from ground, deck/verandah, roof or awning structure then that portion of the glass panels will require screening with a mesh with a maximum aperture of 2mm, made of corrosion-resistant steel, bronze or aluminium.Screen to be external.

Note: For sliding doors, no screening or solid panel to 400mm required.

For Hinged and Sliding Doors both the fixed and openable portions of doors are to be screened by a mesh with a maximum aperture of 2mm made of corrosion-resistant steel or bronze. Screen to be external.

As above

Page 18: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 18 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Unwanted noise whether it comes from traffic, aircraft, trains or

just noisy neighbours is an annoyance that affects our daily lives.

In extreme situations unwanted noise becomes a critical issue for

consideration in maintaining good health and wellbeing.

Windows and glass play an important role in the effort to reduce

unwanted noise in our home or work environment.

Dowell have an extensive range of products available, designed and

acoustically tested through approved testing laboratories, aimed at

controlling unwanted noise passing through the windows and doors

in the building.

Accurately determining the noise level reduction requirements

for a particular situation requires the involvement of an acoustic

engineer. The acoustic engineer will assess the levels and types of

noise affecting the building and specify the acoustic performance

requirements for all elements of the building. In the case of

windows the acoustic performance requirements are normally

specified as STC (sound transmission class) or (weighted sound

reduction index) Rw values. The STC and Rw values for windows are

usually within a 1dB variation.

The objective of noise control in a building is to ensure the barrier

between inside and out, roof, walls or glazing, etc. is able to reduce

the noise penetrating the inside of the building, to an acceptable

level. As a general rule the heavier and denser the barrier the better

the noise reduction.

A reduction of 10dB in noise levels is a halving of noise levels,

further, the CSIRO has determined that the human ear requires a

change of 3dB in noise levels to detect a difference (source: CSIRO

Report Feb 2000).

Windows and glazing being of light construction are not the best

sound barrier, however, by utilising various glazing options and

combinations, significant sound reduction can be achieved.

Thicker heavier glass performs better than thin glass. Laminated glass

performs slightly better than the same thickness monolithic glass.

Double glazing small air gap performs better than single glazing but

not as good as a piece of monolithic glass of the same thickness.

The best result is achieved with double glazing large air gap

(100 to 200mm).

A doubling in glass thickness 3 to 6mm gives a 3dB sound

reduction (barely noticeable).

The following table gives an indicative noise reduction rating

for windows glazed in a number of glazing options.

To enable a window or door to be specified with an Acoustic Rating

the assembly must be tested in an acoustic test chamber.

Glass STC or Rw ratings quoted in the glass manufacturers

brochure indicate the performance of the glass only NOT THE

WINDOW ASSEMBLY.

Noise Control

Table 3: Typical Sounds and Noise Levels

Common Sound Levels dBRecommended Interior

Sound Levels dB

Threshold of hearing 0 Bedrooms 30-40

Conversational speech 65 Class rooms 35-40

Average traffic (kerbside) 70 Living rooms 40-45

Busy traffic 75 Private office 40-45

Traffic intersection 80 Open office 45-50

Live band (20 metres) 105

Table 4: Noise Reduction Rating for Glazed WindowsWindow Glazing Option STC rating

3mm float glass 25

4mm float glass 26

6mm float glass 28

6.38mm laminated glass 31

10.38mm laminated glass 33

Double glazed sash 4-8-4 35

Note: Refer to Boral acoustic test reports for more details.

Page 19: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

Doors and WindowsTechnical Details

Page 20: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 20 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Durable low-maintenance, easy-clean aluminium profiles.

• Self lubricating stainless steel ball bearing roller system for smooth sash operation.

• Sill drainage system designed for optimum performance.

• Slimline profiles for wide uninterrupted views.

• Anti-lift sash for added security.

• Full perimeter reveal flashing fin for superior reveal lining protection.

• Full perimeter sash weather seals for optimum performance.

• Moulded end gaskets at all frame joints.

• Height adjustable mullion latch.

• Full length under-sill flap for neat finish and allowance for building settlement.

• Easy coupling to the Dowell range of windows and doors.

• Products available in Double Glazed configurations in some states.*

Hardware

• Keyed lock available.

• Keyed jamb latch as standard.

Sliding Windows

Dowell Aluminium Sliding Windows give you excellent ventilation and an elegant appearance,

offering the perfect combination of style, function and value for money.

Note: Cam handles required to all 2057 high FH sashes.

DS0606 DS0609 DS0612 DS0615 DS0618 DS0621a DS0621 DS0624 DS0627 DS0630

XOX XOX XOX XOXXO XO XO XO XO XO

1200

600

1500

600

DS0906 DS0909 DS0912 DS0915 DS0918 DS0921a DS0921 DS0924 DS0927 DS0930

DS1006 DS1009 DS1012 DS1015 DS1018 DS1021a DS1021 DS1024 DS1027 DS1030

DS1206 DS1209 DS1212 DS1215 DS1218 DS1221a DS1221 DS1224 DS1227 DS1230

DS1506 DS1509 DS1512 DS1515 DS1518 DS1521a DS1521 DS1524 DS1527 DS1530

DS1806 DS1809 DS1812 DS1815 DS1818 DS1821a DS1821 DS1824 #DS1827 #DS1830

DS2106 DS2109 DS2112 DS2115 DS2118 DS2121a DS2121 DS2124 #DS2127 #DS2130

Size Range (N1-N5, C1-C2)

Optional Alternatives

STUD OPENING

WINDOW

Reverse Sash Bottom Sash Colonial C1 Colonial C2 All Fixed Flyscreens Barrier Screens Stainless Steel Screens

660 960 1260 1560 1860 2160 2160 2460 2760 3060

600 900 1200 1500 1800 2100 2100 2400 2700 3000

660 600

960 900

1060 1000

1260 1200

1560 1500

1860 1800

2160 2100

Key = NOT FOR N5, C2 # = NOT FOR N4 and N5, C1 and C2 4 = 4mm thick glass 5 = 5mm thick glass ◊ = Not Available in Full Height

Page 21: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 21 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

« Sliding Windows

W

H

A

B

2 Light (XO) Window

Win

dow

Hei

ght =

H

Woolpile

Sill glass support block

Sash glass

Fixed glass

Glazing channel

Glazing wedge

Frame head

Top guide block

Top & bottom rail

Top & bottom rail

Sash guide block

Window roller

200Pa sill

Woolpile

Frame jamb

Flyscreen frame

Dimension B

Window width = W

Flyscreen clip

Sash jamb stile

Sash interlock stile Lockable mullion lock

Glazing wedge

Standard mullion

Heavy duty mullion

Sill flap

Section A

Section B

W

H

A

B

2 Light (XO) Window

Win

dow

Hei

ght =

H

Woolpile

Sill glass support block

Sash glass

Fixed glass

Glazing channel

Glazing wedge

Frame head

Top guide block

Top & bottom rail

Top & bottom rail

Sash guide block

Window roller

200Pa sill

Woolpile

Frame jamb

Flyscreen frame

Dimension B

Window width = W

Flyscreen clip

Sash jamb stile

Sash interlock stile Lockable mullion lock

Glazing wedge

Standard mullion

Heavy duty mullion

Sill flap

Section A

Section B

Packing at fixing points

10mm nom

Stud frame

Jamb flashing by builder

Pre-fitted timber reveal

Caulking by builder

Architrave by builder

Plasterboard

Lintels

Head flashing by builder

Open perpend

8mm

min

15m

m m

in

Aluminium window frame

Sealant by builder

Brickwork

Jamb (typical)

Head (wall above)

Stud opening =window height + 60mm nom

Stud

ope

ning

= w

indo

w h

eigh

t + 6

0mm

nom

Note: Some standard sizes, configurations and options may vary from state to state please consult your nearest sales office for further clarification.

Page 22: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 22 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Awning Windows

Every aspect of a Dowell Awning Window is manufactured to our exacting performance and style standards,

from its smooth operation to elegantly-styled sashes.

Awning/Awning Fixed/Awning Fixed Light/Fixed Light All Awning Colonial C1 Colonial C2 Flyscreens

STUD OPENING 660

660 600

960 900

1060 1000

1260 1200

1560 1500

1860 1800

1860 1800

2160 2100

960 1260 1560 1860 2160 2460 2760

600 900 1200

4

4

4 4

4 4

4 4 4 4 4 4

5 5 5

5 5 5

5 55 5

5 5

5 5

5 5

5555

555

5

5 5

5

5 5 5

4 4 4 4 4 4

4 4 4

4 4 4

4 4 4

4 4 4

4 4

4 4 4 4

4 4

4 44 4

4 4

4

4

4

4

1500 1800 2100 2400 2700WINDOW

803 883

1200

600

1500

600

Key = NOT FOR N5, C2 # = NOT FOR N4 and N5, C1 and C2 4 = 4mm thick glass 5 = 5mm thick glass

◊ = Not Available in Full Height

Size Range (N1-N5, C1-C2)

Optional Alternatives

AWD0606

A0906 DAD0909 DAD0912 DAD0915 DAD0918 DAD0921 DAD0924 DAD0927

DA1027 DA1024 DA1021 DA1018 DA1015 DA1012 DA1009 A1006

DA1206 DA1209 DA1212

DA1506 DA1509

DA1215 DA1218 DA1221

DA1512

DA1806 DA1809

DA2106 DA2109 DA2112 DA2115 DA2118 DA2121 DA2124 DA2127

DA1812

DA1515

DA1815

DA1518 DA1521

DA1818 DA1821

DA1224 DA1227

DA1527

DA1827

DA1524

DA1824

AW0609 AW0612 AW0615 AW0618 DAD0621 DAD0624 DAD0627

4 4 4 4 4 4 4 4 4 4 444 4

600 600 600 600 600 600

DA1806FH #DA1809FH #DA1812FH #DA1815FH #DA1818FH #DA1821FH #DA1824FH

Page 23: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 23 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Awning Windows

Features

• Durable low-maintenance, easy-clean aluminium profiles.

• Integrated tubular mullions and transoms with concealed fixings for superior strength.

• Full width winder support for improved aesthetics.

• Solid extruded aluminium sash corner stakes.

• Patented continuous anti-rattle hook hinge system.

• Full perimeter sash seals for positive sealing.

• Moulded end gaskets at frame joints.

• Full length under-sill flap for neat finish and allowance for building settlement.

• Easy coupling to the Dowell range of windows and doors.

• Products available in Double Glazed configurations in some states.*

• Fully integrated flyscreen support.

Hardware

• Key Lockable Winder as standard.

Note: Some standard sizes, configurations and options may vary from state to state, please consult your nearest sales office for further clarification.

Sectional details are based on the Dowell Elite Awning with continuous chain winder support section. In some locations these sectional details may vary or our 9000 Series Awning window may be offered as standard. Please consult your nearest sales office for clarification. For further installation details on the Dowell Awning Window please refer to our website www.dowell.com.au

H4H2

H

Head Flyscreen

Bulb sealSash top rail

Glazing channel

Sash

Woolpile

Transom

F/L bead

Sill

Glazing wedge

Sill flap

Corner stake

Flyscreen support

W

H2H4

H

A

Typical Window With Transom

Section A

Whitco winder

Support bracket

Cover section

Glazing tape

Glass support block

Hook hinge head not applicable for casement window

Lintel

Plasterboard

Architrave

Packing

Fixing at packing locations

Sill flashing by Dowell

Sill flap

Brick sill

6mm

nom

12m

m m

in

Window frame

Chain winder (awning window)

15m

m m

in

Stud

ope

ning

= w

indo

w h

eigh

t + 6

0mm

nom

Head (eave)Awning shown

Sill (typical)Awning shown (refer inset for casement)

Casement Sill Detail

Eaves lining

O

0

0

Packing at fixing points

10mm nom

Stud frame

Jamb flashing by builder

Pre-fitted timber reveal

Caulking by builder

Architrave by builder

Plasterboard

Lintels

Head flashing by builder

Open perpend

8mm

min

15m

m m

in

Window frame.Head applicable to casement refer page 19 for hook hinge for awning head

Flyscreen

Sealant by builder

Brickwork

Jamb (typical)Awning shown

Head (wall above)Casement shown

Stud Opening =Window Height + 60mm nom

Stud

Ope

ning

= W

indo

w H

eigh

t + 6

0mm

nomH4

H2

H

Head Flyscreen

Bulb sealSash top rail

Glazing channel

Sash

Woolpile

Transom

F/L bead

Sill

Glazing wedge

Sill flap

Corner stake

Flyscreen support

W

H2H4

H

A

Typical Window With Transom

Section A

Whitco winder

Support bracket

Cover section

Glazing tape

Glass support block

Page 24: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 24 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Durable low-maintenance, easy-clean aluminium profiles.

• High quality sash suspension systems for smooth operation.

• Frame corner gaskets for superior sealing.

• Full length under-sill flap for neat finish and allowance for building settlement.

Hardware

• Keyed cam locks fitted as standard.

The Double Hung Window has played an integral role in Australian architecture for generations,

combining classic appearance with simple, reliable functionality.

Double Hung Windows

Size Range (N1-N4, C1, C2)

Optional Alternatives

STUD OPENING

WINDOW

660 960 1260 1560

D.H. / D.H. Fixed Light / D.H.

Fixed Bottom Panel

Fixed Light / Fixed Light All Double Hung Flyscreens

Barrier Screens Stainless Steel Screens

Colonial C1

Federation Bars

600 900 1200 1500

1860 2160 2460 2760 3060

1800 2100 2400 2700 3000

960 900

1260 1200

1560 1500

1860 1800

2160 2100

2160 2100

DDH0906

DDH1206

DDH0909 DDH0915 DDH0918 DDH0921 DDH0924 DDH0927 DDH0930

DDH1209 DDH1215 DDH1218 DDH1221 DDH1224 DDH1227 DDH1230

DDH1506 DDH1509 DDH1515 DDH1518 DDH1521 DDH1524 DDH1527 DDH1530

DDH1806 DDH1809 DDH1815 DDH1818 DDH1821 DDH1824 DDH1827 DDH1830

DDH2106 DDH2109 DDH2115 DDH2118 DDH2121 DDH2124 DDH2127 DDH2130

DDH2106 DDH2109

# DDH0912

#DDH1212

# DDH1512

#DDH1812

#DDH2112

# DDH2112 DDH2115 DDH2118 # DDH2121 # DDH2124 DDH2127 DDH2130

Key

# = NOT FOR N4 and C1, C2

Page 25: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 25 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Double Hung Windows

8 m

in

15 m

in

Head flashing by builder

Head

Bead

Glazing tape

Head and sill

Glass

Glass

Sill

Weather pile

Top sashTop rail

Meeting rail stiffener (optional)

Botom sash top rail

Top sash bottom rail

Bottom sash bottom rail

External sill flap

Spring balance

Concealed coupler

Fixed light adapter

Sash stile Jamb

Open perpend

Aluminium window frame

Head (Wall Above)

Jamb (Typical)

Section A

Section B

Elevation (Not to scale) DFD

Plan

W

W

H

Packing at fixing points

Caulking by builder

Architrave by builder

Architrave by builder

Stud frame

Brickwork

Jamb flashing by Builder

10mm nom

Pre fitted timber reveal

Sealant by Builder

Stud Opening Width =Window Width + 60mm nom

Stud

Ope

ning

=W

indo

w H

eigh

t +

60m

m n

om

Lintels

Plasterboard

A B

H

Page 26: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 26 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Casement Windows

605 605 725683

STUD OPENING

WINDOW

Size Range (N1-N5, C1-C2)

Optional Alternatives

660 960 1260 1260 1560 1560 1860 2160 2460 2760

600 900 1200 1200 1500 1500 1800 2100 2400 2700

960 900

1260 1200

1560 1500

1860 1800

2160 2100 1500

600

1200

600

Key = NOT FOR N5, C2 # = NOT FOR N4 and N5, C1 and C2 Note: Casement windows are not available in Double Glazing

Page 27: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 27 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Manufactured to exacting standards of appearance and performance, the Dowell Casement Window is a classic design that beautifully

complements both traditional and modern décor.

Features

• Durable low maintenance, easy-clean aluminium profiles.

• Integrated tubular mullions and transoms with concealed fixing for superior strength.

• Full width winder support for improved aesthetics.

• Solid extruded aluminium sash corner stakes.

• Low E glazing optional for increased energy efficiency.

• Sealed casement stays for improved durability and smooth operation.

• Full perimeter sash seals for positive sealing.

• Fully open sash position allows external glass cleaning from inside.

• Patented moulded end gaskets at all frame joints.

• Full length under-sill flap for neat finish and allowance

• for building settlement (optional).

Hardware

• Premium quality Casement Operator fitted as standard.

Hook hinge head not applicable for casement window

Lintel

Plasterboard

Architrave

Packing

Fixing at packing locations

Sill flashing by Dowell

Sill flap

Brick sill

6mm

nom

12m

m m

in

Window frame

Chain winder (awning window)

15m

m m

in

Stud

ope

ning

= w

indo

w h

eigh

t + 6

0mm

nom

Head (eave)Awning shown

Sill (typical)Awning shown (refer inset for casement)

Casement Sill Detail

Eaves lining

O

0

0

Hook hinge head not applicable for casement window

Lintel

Plasterboard

Architrave

Packing

Fixing at packing locations

Sill flashing by Dowell

Sill flap

Brick sill

6mm

nom

12m

m m

in

Window frame

Chain winder (awning window)

15m

m m

in

Stud

ope

ning

= w

indo

w h

eigh

t + 6

0mm

nom

Head (eave)Awning shown

Sill (typical)Awning shown (refer inset for casement)

Casement Sill Detail

Eaves lining

O

0

0

Packing at fixing points

10mm nom

Stud frame

Jamb flashing by builder

Pre-fitted timber reveal

Caulking by builder

Architrave by builder

Plasterboard

Lintels

Head flashing by builder

Open perpend

8mm

min

15m

m m

in

Window frame.Head applicable to casement refer page 19 for hook hinge for awning head

Flyscreen

Sealant by builder

Brickwork

Jamb (typical)Awning shown

Head (wall above)Casement shown

Stud Opening =Window Height + 60mm nom

Stud

Ope

ning

= W

indo

w H

eigh

t + 6

0mm

nom

» Casement Windows

Page 28: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 28 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Note: Some standard sizes, configurations and options may vary from state to state please consult your nearest sales office for further clarification.

Dowell can provide a wide range of panel configurations and sizes, please consult your nearest Dowell Sales Office for more information.

Features

• Robust 89 mm wide frame.

• Can be coupled to most Dowell products easily.

• Please refer to your nearest sales office for more information.

• Suitable for residential and commercial applications.

• Reveal frame for installation into domestic buildings.

Fixed Light Suite

Dowell Fixed Light Premium Adaptor Frame CapabilitiesThe new Dowell Fixed Light has been designed to significantly

increase Dowell’s ability to meet our customer’s need in respect

of fixed light glazing capabilities and adaptability of our product

range as detailed below:

Fixed Light Capabilities1. Fixed panel sizes, span limitations and water penetration

performance requirements significantly increased over our

standard sliding, awning and double hung window suites (refer

to Boral test reports for further details).

2. Glazing thickness options greatly enhanced through our ability

to offer between 4mm thick single glazing and 24mm double

glazing options in this fixed light suite.

3. Significant improvement in thermal performance capabilities

through our ability to offer many more glazing options over our

standard residential fixed light suites as demonstrated by our

thermal performance figures detailed on the WERS website

(refer to Dowell WERS report April 2012 for further details).

4. The ability to couple to our Mk5 Sliding Door product as either

highlights or sidelight options to this product.

Premium Frame Adaptor Capabilities

Dowell’s new Fixed Light Suite also offers a premium frame adaptor

option for enhancing our existing core window products including:

• Dowell Enhanced Sliding Window Suite

• Dowell Elite Awning/Casement Suite

• Dowell H Series Double Hung Suite

• Dowell Sashless Double Hung Suite

• Dowell Louvre Window Suite.

The new Dowell Fixed Light and Premium Frame Adaptor suite has

been specifically designed to “bridge” the gap between standard

residential and premium architectural applications in our residential

projects to allow us the ability to meet our ever growing customer

needs for flexibility in the manufacture of special product requirements.

Size RangeA comprehensive size and configuration range is available in the

Dowell Fixed Light product, please consult your local sales office.

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- 29 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Suits 152mm or 102mm Louvre Blades.

• Can be coupled to most Dowell products easily.

• Please refer to your nearest sales office for more information.

• Suitable for residential and commercial applications.

• Reveal frame for installation into domestic buildings.

• Insect and security screens are an integral part of the design.

• Arched Hilite Frames can be constructed with extrusions specifically designed for curving.

The Dowell Louvre system introduces a new dimension in multi-framing application, allowing designers and fabricators to install adjustable

glass louvres that will perform alongside conventional window and door systems.

Louvre Blades Options

Glass

152mm in clear, toned, obscure or low E glass,

or 102mm in clear, toned, obscure or low E glass.

Aluminium

152mm extruded aluminium with weather strips,

or 102mm extruded aluminium with weather strips.

Timber

152mm western red is available,

or 152mm western red is available.

Mixed

A combination of glass, aluminium and or timber blades can

be mixed to achieve the required appearance or finish suitable

for the application.

Louvre Windows

FIXED FIXED

Standard Options

DL DLF DLFL

Custom styles and designs can be manufactured on request, please contact your nearest sales office for options available.

With a reveal fin frame system the Dowell Louvre can be installed into the building opening in a conventional manner to match other

Dowell window installation details.

Note: Some standard sizes, configurations and options may vary from state to state please consult your nearest sales office for further clarification.

Security Options

Keyed locking is available as an option.

Security bars are available to fit 152mm Blade Frames as an option.

Size RangeA comprehensive size and configuration range is available in the

Dowell Fixed Light product, please consult your local sales office.

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- 30 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Durable low-maintenance, easy-clean aluminium profiles.

• Reveal flashing fins on jambs and head for weather protection.

• Sill valve draining system for superior performance.

• Optional Sump Sill for demanding exposure conditions.

• Fully adjustable, non corrosive ball bearing roller system for smooth panel operation.

• Available in 2 panel sliding (XO) 3 panel 0X0 (XOO), and bi-parting sliding (OXXO) combinations.

• Reversal of sliding panel configuration on all 2 and 3 panel sliding combinations possible after installation.

• High quality corner gaskets at frame joints for superior sealing.

• Products available in Double Glazed configurations in some states.*

• Optional fly doors and safety grilles available.

Hardware

• Keyed latch fitted as standard.

Dowell Sliding Doors are available in a wide range of sizes and configurations, making for a huge variety of versatile solutions.

Sliding Doors

STUD OPENING

DOOR

STUD OPENING

DOOR

STUD OPENING

DOOR

DSD2118 XO DSD2124 XO DSD2121 XO DSD2127 XO DSD2115 XO

DSD2127 OXO DSD2136 OXODSD2130 OXO

DSD2129 OXXO DSD2142 OXXO DSD2148 OXXODSD2136 OXXO

Reverse Hand Colonial C1 Barrier Grille Screen Door Screen Door (Midrail Optional) Stainless Steel Screen Door

2140(N1-N4, C1)

2175(N5, C2)

1560 1860 2160 2460 2760

2769 3219 3669

2709 3159 3609

3048 3648 4248 4848

2988 3588 4188 4788

1500 1800 2100 2400 2700

2100(N1-N4, C1)

2135(N5, C2)

2140(N1-N4, C1)

2175(N5, C2)

2100(N1-N4, C1)

2135(N5, C2)

2140(N1-N4, C1)

2175(C2)

2100(N1-N4, C1)

2175(C2)

Size Range (N1-N5, C1-C2)

Optional Alternatives

Note: Standard handling may vary from state to state. Please consult your nearest sales office for clarification.

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Jamb (typical)

Brickwork

Jamb flashing by builder

Fixing at lock position by Dowell

Sealant by builder

Packing at fixing points

Pre-fitted timber reveal

Stud Opening Width =Door Frame Width + 60mm nom

Stud frame

10mm nom

Note:Additional fixings required adjacent to lock

» Sliding Doors

Note: Standard hardware options vary in different locations.

Our standard sill as shown has a 200Pa water rating and is 89mm wide x 42mm deep internal leg in dimension.

Dowell also offers sumpsill and subsill options where higher water penetration ratings are required.

Option for double glazed doors for enhanced thermal performance is available.

For further information on the Dowell Sliding Door contact your nearest Dowell sales office or refer to the Dowell website www.dowell.com.au

Elevation (Not to scale)

A

B

W

Door

Hei

ght H

Flydoor rail

Frame jamb

Panel stile

Interlock stiles

Interlock stiles

Panel stile

Flydoor stile

Vertical woolpile

Horizontal woolpile

Head

Top & bottom rail

Sill

Section B

Section A

Stud

Ope

ning

= D

oor H

eigh

t + 3

5mm

nom

Eaves lining

Packing

15m

m m

in

Lintel

Plasterboard

Trim as required

Sliding door

Fixed panel

Caulking by builder Skirting

by builder

Timber floor.Project 20mm past cavity face of joist

Floor joists

Bearer

Sill flashing by builder

Brick sill

12mm min

Head (eave)

Sill (timber floor)

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- 32 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Highly functional Alfresco Stacking Doors are resilient and durable in most types of weather.

• They require minimal maintenance.

• Dowell’s modern technology is evident in the design of the Alfresco Stacking Door.

• Products available in Double Glazed configurations in some states.*

• Keyed latch fitted as standard.

The slim and sleek lines of the Alfresco Stacking Door offer three and six panel configurations and

are available in a variety of panel widths to suit just about any room size.

Alfresco Stacking Doors

Note: An option for double glazed doors for enhanced thermal performance is available.

STUD OPENING

DOOR

STUD OPENING

DOOR

Colonial C1 Barrier Grille Screen Door Screen Door (Midrail Optional) Reverse Hand Panel Federation Bars Stainless Steel Screen Door

2280 2730 3180 3630

2220 2670 3120 3570

4488 5388 6288

4428 5328 6228

DAD2121 XXO DAD2127 XXO DAD2130 XXO DSD2136 XXO

DAD2144 OXXXXO DAD2154 OXXXXO DAD2162 OXXXXO

Size Range (N1-N5, C1-C2)

Optional Alternatives

2140 2100

2140 2100

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- 33 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

W

H

A

B

OXX, XXO Configuration(RH opening shown, LH opposite)

Not to scale

Panel stile

Glazing channel

Interlock stile

Interlock stiles

Panel stile

Vertical woolpile

Frame jamb

Wedge

Insert

Head

Guide buttons

Horizontal woolpile

Top & bottom rails

Insert

Sill

Sill threshold

Weather baffle

Section B

Section A

Stud

Ope

ning

= D

oor H

eigh

t + 3

5mm

nom

Eaves lining

Packing

15m

m m

in

Lintel

Plasterboard

Trim as required

Sliding door

Fixed panel

Caulking by builder Skirting

by builder

Timber floor.Project 20mm past cavity face of joist

Floor joists

Bearer

Sill flashing by builder

Brick sill

12mm min

Head (eave)

Sill (timber floor)Brickwork

Jamb flashing by builder

Fixing at lock position by Dowell

Sealant by builder

Packing at fixing points

Pre-fitted timber reveal

Stud Opening Width =Door Frame Width + 60mm nom

Stud frame

10mm nom

Note:Additional fixings required adjacent to lock

Jamb (typical)Note: For further installation details on the Alfresco Stacking Door refer to our

website www.dowell.com.au

» Alfresco Stacking Doors

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- 34 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Highly functional and designed to operate smoothly day after day, Dowell Corner Alfresco Doors are resilient and durable in all types of weather.

• They require minimal maintenance.

• Dowell’s modern technology is evident in the design of the Dowell Alfresco Corner Stacking Door.

• Products available in Double Glazed configurations in some states.*

• Keyed latch fitted as standard.

Dowell Corner Alfresco Door have a modern alfresco appearance which is created by designing the indoor/outdoor areas to integrate

seamlessly for a truly sophisticated outlook.

This eye catching addition to the Dowell range is available in flexible formats and sizes, creating a visually larger opening for easy access

to balconies, patios or to open up a courtyard, pool area or garden.

Alfresco Corner Stacking Door

Note: Above sizes are based on Dowell Standard Toughened Glass Panels.

2100

DOOR WIDTH

W12250

W12700

W13150

W13600

W22204

W22654

W23104

W23554

2100

DOOR WIDTH

W12319

W12769

W13219

W13669

W22365

W22815

W23265

W23715

DCSSD2121 (INT) DCSSD2127 (INT) DCSSD2130 (INT) DCSSD2136 (INT)

DCSSD2121 (EXT) DCSSD2127 (EXT) DCSSD2130 (EXT) DCSSD2136 (EXT)

Internal Corners

External Corners

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- 35 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Outside

Inside

Outside

Inside

W1W2

W1 W2

» Alfresco Corner Stacking Door

Fig 5: Internal Corner

Fig 6: External Corner

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- 36 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Plan - Internal Corner

Inside

Outside

Note:

Finished floor level of

Building slab to continue

Externally to inside face

Of brickwork to support

Stacker door sill.

SS =

BR

- 30

BR

Door

size

= B

W +

95

Door size = BW + 95

Stud opening = door size external + 95

Stud

ope

ning

= d

oor s

ize e

xter

nal +

95

SS = BR - 30

Br

240

240

BW

Bw

30

30

30

3065

65

Legend:BW = BrickworkBR = Brick ReturnSS = Stud Size

» Alfresco Corner Stacking Door

40 - 50mm

35mm approx

D7828 Sill

150mm

D8681 Flydoor Sill

Recommended Sill Support Installation Detail - Typical Slab Edge With 150mm Wide Rebate(brick veneer construction)

Slab to extend externally to inside face of brickwork to support stacker sill

Builder to provide support to stacker flydoor sill after installation Slab edge rebate

1.5 ref

Heig

ht =

H

Flyd

oor j

ambs

Outside

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- 37 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Outside

Inside

Door size = BW + 15

Door

size

= B

W +

15

Note:Finished floor level of building slab to continue externally to inside face of brickwork to support stacker door sill.

Stud opening = BW (170 for 90mm stud) (150 for 70mm stud)

Stud

ope

ning

= B

W

(170

for 9

0mm

stu

d)

(150

for 7

0mm

stu

d)

Legend:BW = BrickworkBR = Brick ReturnSS = Stud Size

240

240

30

30

BW

BW

SS =

BR

- 30

SS = BR - 30

Door

size

= B

W -

95

Door size = BW - 95

Stud opening = BW - 270

Stud

ope

ning

= B

W -

270

Inside

Outside

(for 90mm stud/240 wall)

(for 9

0mm

stu

d/24

0 w

all)

Note:Stud opening will vary depending on stud size.

Note:Finished floor level of building slab to continue externally to inside face of brickwork to support stacker door sill.

Legend:BW = BrickworkBR = Brick ReturnSS = Stud Size

BW

BW

30

30

Plan - External Corner

Plan - External Return Corner

» Alfresco Corner Stacking Door

Page 38: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 38 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Durable low-maintenance, easy-clean aluminium profiles.

• Glass jacking screws to prevent door sag.

• Heavy duty stainless steel hinges.

• Concealed door bolts for improved security and aesthetics.

• Products available in Double Glazed configurations in some states.*

• Easy coupling to the Dowell range of windows.

Hardware

• Keyed handle set fitted as standard.

• Optional powder coated and satin chrome finishes available.

Dowell French Doors are available in a wide range of standard configurations and

have the added versatility of coupling with the Dowell windows range.

Note: Arch head highlights, fixed and Awning Window highlights, fixed glass sidelights, Awning, Double Hung or Louvre Window coupled sidelights are available options.

Screen Doors and barrier grilles are also available.

French Doors

2140 2100

STUD OPENING

DOOR

STUD OPENING

DOOR

960

2140 2100

900

Size Range (N1-N3)

Optional Alternatives

1560

1500

1860

1800

2160

1200

2460

2400

2760

2700

3060

3000

1210 1210

960

900

1260

1200

1560

1500

1860

1800

DFD2109L DFD2109R DFD2112 DFD2115 DFD2118

DFS2115L DFS2118L DFS2121 DFS2124 DFS2127 DFS2130

Colonial Bars Highlights Screen Doors Barrier Screen Doors Stainless Steel Screen Doors

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- 39 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Timber floor

125mm

Open-out sill

Glazing vinyl

Frame head

Timber reveal

Perimeter door seal

Glass setting block - 20mm

Glazing bead

Fram

e He

ight

= H

Vertical Arrangement (Section A)

Glazing wedge

Door rail

Glass

Single Door Open-Out (Right Hand Hinged)

A

» French Doors

12m

m m

in

20m

m m

in

Sill flashing by builder

Concrete slab

Trim by builder

Plasterboard

Lintels

Head flashing by builder

Caulking by builder

Brick sill

Open perpend

Caulking by builder

Aluminium door frame

Door leaf

Sill (concrete slab)

Head (wall above)

Open

ing

= D

oor F

ram

e He

ight

+ 4

0mm

if NO

reve

al fi

tted

to s

ill

Stud Opening Width =Door Frame Width + 60mm

Brickwork

Jamb flashing by builder

Stud frame

10mm nom

Sealant by builder

Pre-fitted timber reveal

Packing at fixing points

Jamb (typical)

Page 40: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 40 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Features

• Robust 100mm perimeter frame.

• Centor eclipse hardware provides durability with ease of operation.

• High performance seals for exposed locations.

• Jamb Pivots designed for easy adjustment of doors without having to remove the door panels.

• A wide variety of panel configurations to suit most floor plan layouts.

• Options available subject to weather exposure limitations.

• Products available in Double Glazed configurations in some states.*

• Optional powder coated stainless steel and brass finishes available.

The Dowell Bi-Fold Door system provides an ideal opportunity to maximise living floor space and

combine the benefits of Indoor/Outdoor entertaining.

Bi-Fold Doors

Note: Some standard sizes, configurations and options may vary from state to state, please consult your nearest sales office for further clarification.

STUD OPENING

DOOR

1860 2460 3060 3460 3660 4310

1800 2400 3000 3400 3600 4250

5160

5100

Size Range (N1-N4, C1)

2140 2100

2140 2100

2140 2100

2140 2100

2140 2100

DABF3L DABF4L DABF4L DABF4L DABF5L DABF5L

DABF2L1R DABF3L1R DABF3L1R DABF3L1R DABF4L1R DABF4L1R

DABF1L2R DABF2L2R DABF2L2R DABF2L2R DABF3L2R DABF3L2R

DABF3R DABF1L3R DABF1L3R DABF1L3R DABF2L3R DABF2L3R

DABF4R DABF4R DABF4R DABF1L4R DABF1L4R

DABF6L

DABF5L1R

DABF3L3R

DABF1L5R

DABF6R

Note: Single active leaf option is available in certain configurations please consult your nearest sales office for further information.

Other configurations available upon request.

Bi-Folds open out only.

Page 41: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

- 41 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Bi-Fold Doors

Head infill

8mm coach bolts @ 1000mm ctrs staggered with forward fixings “A”

Access for this fixing remove jamb beads (detail) before removing head infill

Outside edge of stud

Angle fix back of sill to maintain flashing integrity

Flashing by builder

Packing

Head to Engineer’s detail

Timber reveal

Pack head level with solid packing

30mm x 50mm batten screwed and glued

Eaves

Sill (typical)

Head (typical)

Primary Fixing “A”

8mm coach bolts @ 400mm max ctrs. Provide additional intermediate fixing at stacked end/s - 75mm ctrs 300mm from jambs

Note:

Front leg of frame must be fixed to the structure or supported by the structure as shown

Stud

Packing

Timber reveal

Jamb beads

Nail fix reveal @ 600mm ctrs

Sash shown in open position

Flashing by builder

Jamb (typical)

Stud

Packing

Timber reveal

Jamb beads

Nail fix reveal @ 600mm ctrs

Flashing by builder

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- 42 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

WF (overall couplers)

BF

O/A

wal

lBS

SS

BS

WS

SF

B

S

O/A

wal

l

SF

SF

SS

WS

BF

WFBrickwork at jamb

30BS

(ove

rall

coup

ler)

overall couplers

Legend:WindowWF = window width (front) = BF - 190*WS = window width (sides) = BS - 95*BrickworkBF = brick wall at frontBS = brick wall at sidesB = brick wall opening at back of bayStudworkSF = stud opening (front)SS = stud opening (sides)BS = stud wall depth at sides

* Note: deduct for couplers for actual window size

Legend:WindowWF = window width (front) = BF - 95*WS = window width (side) = BS - 95*BrickworkBF = brick wall at frontBS = brick wall at sideStudworkSF = stud dimension (front)SS = stud dimension (side)

* Note: deduct for couplers for actual window size

Legend:WindowWF = window width (front) = BF - 145*WS = window width (side) = BS - 135*B = O/A width of bay unit = BWConcreteCF = front width concrete rebateCB = width of back edge concrete rebateBrickworkBF = brick wall at frontBD = brick depth of bayBS = brick wall at sideBW = brick width of bay at wallB = brick opening at windowStudworkSF = stud dimension - frontSS = stud dimension - sideS = stud opening at wall line

* Note: deduct for couplers for actual window size

SS

BD

BF

B

BW

BD

WF (overall couplers)

135°

WSBS

Features

• Ideal for maximising internal space.

• Increase light into room.

• Available in 135° and 90° configurations.

• Maximises the view from your room.

• Ideal for cross ventilation.

• A range of robust couplers to suit most windloading configurations.

• A range of product options available including; Sliding, Awning and Double Hung.

Dowell Bay Windows add a distinctive element to a traditional home, creating timeless elegance.

Bay Windows will transform your living space, opening up the room with sun filled natural light, bringing the outdoor ambience inside.

Bay and Corner Windows

Plan - Corner Window Set Out

Plan - Box Bay Window Set Out

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- 43 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

WF (overall couplers)

BF

O/A

wal

lBS

SS

BS

WS

SF

B

S

O/A

wal

l

SF

SF

SS

WS

BF

WFBrickwork at jamb

30BS

(ove

rall

coup

ler)

overall couplers

Legend:WindowWF = window width (front) = BF - 190*WS = window width (sides) = BS - 95*BrickworkBF = brick wall at frontBS = brick wall at sidesB = brick wall opening at back of bayStudworkSF = stud opening (front)SS = stud opening (sides)BS = stud wall depth at sides

* Note: deduct for couplers for actual window size

Legend:WindowWF = window width (front) = BF - 95*WS = window width (side) = BS - 95*BrickworkBF = brick wall at frontBS = brick wall at sideStudworkSF = stud dimension (front)SS = stud dimension (side)

* Note: deduct for couplers for actual window size

Legend:WindowWF = window width (front) = BF - 145*WS = window width (side) = BS - 135*B = O/A width of bay unit = BWConcreteCF = front width concrete rebateCB = width of back edge concrete rebateBrickworkBF = brick wall at frontBD = brick depth of bayBS = brick wall at sideBW = brick width of bay at wallB = brick opening at windowStudworkSF = stud dimension - frontSS = stud dimension - sideS = stud opening at wall line

* Note: deduct for couplers for actual window size

SS

BD

BF

B

BW

BD

WF (overall couplers)

135°

WSBS

Note: Some standard sizes, configurations and options may vary from state to state, please consult your nearest sales office for further clarification.

Plan - Bay Window Set Out

Timber Reveal Sizing

Typical window and door installation cross section detail showing

the relationship between window/door, external brickwork, cavity,

studwork and internal plaster lining.

Note this is a typical brick veneer type of structure, for cavity brick

construction or clad wall structures please refer to the Dowell

Installation details on our website.

Cavity Brick Construction (Jamb)

Brick

Reveal

10mm plasterboard

23mm

Window size

Cavity

Stud

» Bay and Corner Windows

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- 44 -

DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Installation Recommendations

Before Installation• Check the Window label to ensure that the window

has the appropriate “N rating” (strength/water resistance)

for the installation location.

• Lift carefully from trucks, do not use slings.

• When handling or transporting, carry in a vertical position

with sill at bottom. Sashes to be in closed and locked position.

• Avoid knocks and scratches.

• Stack carefully on edge to avoid damage to finish.

• Stack in a dry place and cover to protect against paint,

dust, weather, etc.

During Installation• Check diagonal dimensions to ensure squareness of frame

and opening.

• Ensure that there is sufficient clearance around perimeter

of the frame before attempting to install the window.

Refer to installation recommendations. If the wall condition

is not shown refer to Dowell for the appropriate technical advice.

• Ensure that the aluminium frame is insulated from contact with

other metals to avoid potential future corrosion of the aluminium.

This could be by bitumen coating of any steelwork around the

window or application of flashing membranes.

• Do not distort frames by forcing into the opening.

• Keep sashes closed whilst installing the frame.

• Aluminium windows and doors are non-loadbearing, ensure

adequate clearance above head of window. Allow 12mm

clearance from underside of sill to top of sill brick or tile

to allow for building settlement. NOTE when green timber

or large depth floor members are used this allowance should

be increased or sill bricks or tiles installed after initial timber

shrinkage has taken place.

• SILL MUST BE STRAIGHT AND LEVEL. Plumb jambs in both

directions. Pack frame at sill and jambs only. Frame must

be square and out of twist (essential for smooth operation

of sashes). Check that diagonal measurements are equal.

Clearance must be maintained between sill brick or tiles

and the window frame as detailed.

• Ensure that fixings used are of sufficient size, length

and spacing for the windloading of the particular site.

• Ensure that flashings are correctly fitted.

• Aluminium door or window frames shall not be in direct contact

with brick, concrete, concrete blockwork or cement rendered

surfaces, as in some circumstances this can result

in severe corrosion.

• Do not stand on or place any loads on the sills or any other

part of the frame. Do not use as support for scaffolding or slide

material through the frames.

• Before inserting or operating sliding panels, tracks shall

be brushed thoroughly to remove all dirt, cement, etc.

Packing points at jambs and sillDO NOT PACK HEAD

100m

m

100mm

Fig 7: Packing Points

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

After Installation• Protect windows and doors from damage.

• If plastic wrap is provided DO NOT REMOVE until brickwork

is complete.

• If adhesive plastic wrap used ensure this is removed within

120 days to avoid any glue residue adhering to glass or frame.

• Remove wet cement, mortar, paint, acids and other chemicals

as they occur. WASH OFF IMMEDIATELY.

• Use soft cloths to clean to avoid scratching the surface.

Do not scrape tools or trowels on frames.

• Clean up when job is complete with warm soapy water or mild

detergent and rinse with clean water. Ensure that drainage

slots in aluminium frames are not blocked.

• Timber framed windows are generally Protim treated to repel

water and resist decay. This process is not a substitute

for normal protection of timber.

Window Maintenance Requirements• Frequency of cleaning is largely dependent on the location

of the building and it’s proximity to industrial or marine

environments, where monthly or more frequent cleaning

is recommended if any deterioration of surface finish

is apparent, however, in any event general cleaning

should be carried out at least quarterly.

Anodised Aluminium• All aluminium surfaces should be kept clean by prompt removal

of all dust, dirt, grime and any foreign matter using clean water

and a small amount of mild detergent as required.

Do not under any circumstances use any abrasive type cleaning

agent (Ajax or similar) or any abrasive cleaning material

such as steel wool or the like as this will severely damage

the anodised surface. Thoroughly wash off any residue

of detergent with clean water.

Powder Coated Aluminium• Cleaning is desirable if the finish of powder coated aluminium

is to be preserved. Deterioration of the coating occurs mainly

as a result of grime deposition and attack by moisture, which

in a coastal environment contains chlorides and sulphur compounds.

• Deposited grime absorbs contaminated moisture like a sponge

and holds it against the powder coated surface, this permits

the attack to proceed thereby damaging the coating,

which cannot be restored without removal.

Glass• All glass surfaces should be kept clean by prompt removal

of all dirt. Clean water should be used and in some instances

the addition of a small amount of mild detergent would be

of some benefit. Thoroughly wash off any detergent residue

with clean water. Do not under any circumstances use any form

of abrasive cleaner of any type whatsoever, as this may cause

damage to the glass. Lightly sponge off any stubborn dirt

being careful not to scratch the glass.

• Frequency of cleaning should be similar to that of the

aluminium surfaces.

Regular Maintenance Procedures• Cleaning of the track to remove any grit and dirt that has

accumulated in the track area. Ensure that any drainage

slots have not become blocked.

• A silicone spray on the track area and the woolpile seals

will ensure a free and quiet operation of the sash.

• Door locks to be checked for satisfactory operation and that

they are adjusted properly to suit any settlement that may

have occurred in the door installation. Any loose screws

to be tightened.

» Installation Recommendations

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Brick Charts

(1) Metric standard brick (230 x 110 x 76)

Table 8: Brick Courses ChartHeights Widths

No. of courses Height of brickwork No. of bricks Opening Width

1 86 1 250

2 172 1 1/2 370

3 257 2 490

4 343 2 1/2 610

5 429 3 730

6 514 3 1/2 850

7 600 4 970

8 686 4 1/2 1090

9 772 5 1210

10 857 5 1/2 1330

11 943 6 1450

12 1029 6 1/2 1570

13 1114 7 1690

14 1200 7 1/2 1810

15 1286 8 1930

16 1372 8 1/2 2050

17 1457 9 2170

18 1543 9 1/2 2290

19 1629 10 2410

20 1714 10 1/2 2530

21 1800 11 2650

22 1886 11 1/2 2770

23 1972 12 2890

24 2057 12 1/2 3010

25 2143 13 3130

26 2229 13 1/2 3250

27 2314 14 3370

28 2400 14 1/2 3490

29 2486 15 3610

30 2572 15 1/2 3730

31 2657 16 3850

32 2743 16 1/2 3970

33 2829 17 4090

34 2914 17 1/2 4210

35 3000 18 4330

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

Commonly Used Frame Couplers

D7708D9972

D9722 D9867

D9763D9681 D8266

25

30

25

35

35

78

78

4050

40

• Sliding Window• Awning Window• Casement Window

• Sliding Window• Awning Window• Casement Window

• Dowell Fixed Light• Sliding Door

• Dowell Fixed Light• Sliding Door

• Dowell Fixed Light / Sliding Door to Sliding, Awning & Casement Windows

• Dowell Fixed Light / Sliding Door to Sliding, Awning & Casement Windows

• Sliding Window• Awning Window• Casement Window

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

GlossaryAir InfiltrationTerm used to describe one of the tests required by AS 2047-1996. The window shall not exceed air leakage requirements as specified for either air-conditioned buildings or non-air-conditioned buildings.

Annealed GlassGlass which is cooled gradually during manufacture in an annealing operation to reduce residual stresses and strains which can be produced during cooling. This is the ordinary glass used in windows.

Arched HeadA curved and glazed portion of the window that is at the head of the window.

ABCBAustralian Building Code Board, based in Canberra this body is charged with the responsibility of managing the Building Code of Australia.

AWAAustralian Window Association. An industry body that promotes the window industry.

Awning WindowA window where the sash opens outward pivoting on or near the sash top rail.

BeadSection used to retain the glass in the sash or the frame. Can be aluminium, rigid PVC or flexible PVC.

BCABuilding Code of Australia, document outlining building requirements in Australia.

Brick OpeningOpening size measured between the outside brick faces.

Brick VeneerConstruction where the outside skin of the wall is brickwork and the inside wall is timber stud frame.

Built-inThe window frame is installed as the building progresses. Window fitted into the wall as the wall is being built.

Casement WindowA window where the sash opens outward hinged on the side rail.

Catalogue NumberThe code number appearing on the window brochure that denotes that particular window.

Cavity BrickDescribes a construction where both the outside and inside skins are brickwork.

Cavity ClosureAn applied section usually fitted to the inside of the jamb section that extends the frame depth so that the window section spans the cavity.

Chair RailA horizontal rail fitted to windows or door (approx. 750-1000mm above floor level).

CKD“Completely Knocked Down” Term used to describe a window or door supplied in component parts only.

Colonial WindowsA window that is configured with horizontal and vertical bars to recreate the early colonial style of windows. Effect can be achieved with applied bars adhered to the glass or individually glazed.

Coupling MullionA vertical coupling member used to join two windows together.

Cover PlatesUsually vertical cover plates used to join two windows side by side or around corner. Cover Plates are manufactured from short aluminium either flat or bent to shape.

Daylight OpeningThe clear daylight size that is visible through a glazed window pane.

Deflection RatioAS 2047-1996 has a maximum defection limit of span/150 for window structural members.

Double GlazingGlazing that incorporates two panels, separated with an air space, for the purpose of sound or thermal insulation or both.

Double Hung WindowA two sash system where the bottom sash lifts up vertically passing on the inside of the top sash. The top sash lowers vertically.

Drain SlotA hole that is punched or drilled into the sill section that allows drainage of the sill system.

Drain ValveA component that uses a hinged flap at the drain slot to allow water to drain out and can close under wind pressure to prevent blow back of water through the drainage slots.

External GlazedThe glass is glazed from the outside of the window.

ExtrusionRefers to the aluminium profiles that are used in a window. An extrusion is produced from aluminium billet that is heated until soft and then pushed out through a die with an aperture of the shape of the section. Section is stretched for straightness and tempered before finishing.

Factory GlazedWindows that are glazed in the factory before delivery to site.

Federation WindowsA window that is configured to a style to recreate the early federation style of windows. Can be federation style glazing or profiled wide appearance framing or both.

Fixed LightAn area of window where the glass cannot be opened.

Fixing LugA bracket used to fasten the window frame into the building.

FlashingA waterproof membrane which is attached to the perimeter of the window frame to prevent water from penetrating across the frame to the

inside wall of the building.

Flashing FinAlso known as a reveal fin. A perimeter fin that is an integral part of the frame extrusions.

FlyscreenA screen consisting of flywire and frame fitted to opening portion of window to keep out insects.

FrameThe main components that make up the window. Head, sill, jambs, mullion and transom.

French DoorA hinged door (either single or double) that opens outwards or inwards.

Garden WindowA special design of window that projects out beyond the building line and has a sloping glazed roof and internal shelving. Most common application is in kitchen windows.

Glazing LegThe portion of the window section which is used to retain the glass in conjunction with the bead.

Glazing TapeGlazing tape is the material used on the glazing leg to seat the glass against. Can be a foam tape or similar.

HeadThe top horizontal frame member of the window.

High RiseTerm used to describe a multi-storey building.

InstallationErection and fixing of window frame on site.

Internal GlazedGlass glazed from the inside of the window.

JambOuter vertical frame member.

Laminated GlassGlass which has been subjected to a special process of bonding two or more sheets together with one or more sheets of a special plastics interlayer.

Left HandTo describe a component or design. Always taken viewing the product from the outside.

LouvresFixed or adjustable slats (glass, timber or aluminium) which allows ventilation. Can be either horizontal or vertical.

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DOWELL ALUMINIUM WINDOW AND DOOR PRODUCT SOLUTIONS

» Glossary

LowlightThe portion of the window that is below the transom.

LugBracket used to fasten window frame into building.

MullionVertical member of a window frame other than the jambs.

NATA National Association of Testing Authorities

The national body that test laboratories are registered with. To have NATA registration requires a test laboratory to meet and maintain stringent test standards.

Permanent ventA part of the window that provides ventilation even when the sash is in the closed position.

Pipe StaunchionA load bearing pipe support used between two windows.

Prepared OpeningAn opening in a building made prior to the installation of the window.

PVC (Poly Vinyl Chloride)The material used for flexible (or rigid) glazing gaskets and weatherseals. Flexibles are soft and can take up variations in tolerances within the window.

RailHorizontal sash member.

RatingThe wind pressure in Pascals that the window has to perform to. Figure is obtained by reference to the Wind code for region and site exposure. AS 2047- 1996 defines rating levels from N1 to N6.

RevealsThe timber surround that is factory fitted to aluminium windows.

Right HandTo describe a component or design. Always taken viewing the product from the outside.

Roll FormThe process whereby aluminium profiles are formed by the process of using pre-finished aluminium sheet and through a series of rollers the section shape is formed.

Safety Wired GlassA single sheet of glass with wire completely embedded in the glass.

SashThe opening portion of a window.

SealantThe medium used to seal joints in a window or between window and building. Can be silicone or other type of sealant. Applied from a caulking gun or similar.

Security GrilleA grille that is fitted into a special flydoor or flyscreen frame that makes it more difficult for an intruder to gain access through the door or window.

SillThe bottom horizontal frame member.

Sill flapA vinyl seal fitted to the underside of the window to take up variations due to building settlement.

Site GlazeWindow glazed after installation of window into building.

Sliding Window A window where the opening sash or sashes slide in a horizontal direction.

Special Window A window with design or sizes different to the standard range.

Standard Window A window which is manufactured to a standard design and sizes.

StileA vertical sash member.

Storm MouldA section that is added externally to the frame jamb to close off cavity and take up variations in brickwork.

Stud OpeningOpening size between timber studs in a building, applies to vertical and horizontal openings.

Sub SillAn undersill section that is used to raise the height of the sill to suit a specific building-in requirement.

Sump Sill An undersill section applied to a window to allow window to gain sill depth to improve the water performance of the window. Standard sill drains out through this sump sill.

Test ReportA report issued by a test laboratory detailing the tests that a window has undergone. Tests procedures are to Australian Standard AS 2047-1996. Windows tested to this standard will be given a performance rating (in Pascals).

Timber Reveal The timber surround that is factory fitted to aluminium windows.

Toughened Glass Glass which has been subjected to special heat or chemical treatment so that the residual surface compression stress and the edge compression stress is greater than the heat strengthened glass. Also known as tempered glass, if fractured will entirely disintegrate into small relatively harmless particles.

Transom A horizontal frame member other than the head or sill.

Unglazed Window supplied ex factory without glass.

Visible Face Applies to extrusions and describes the visible area remaining on the section when the section is assembled into a window.

Water PenetrationA term used to describe the water performance of a window. Part of the standard testing procedure on a window calls for a water test. A window shall not have water penetrate beyond the inner face after a 15 minute water test at a specified wind pressure. Minimum pressure is 150 Pa up to a maximum of 450 Pa.

Weather Flap A flap system within the sill of the window that is designed to allow water to escape and to prevent wind blowing directly back through the drain slots. Not to be confused with a undersill flap which fits under the window sill to allow for building settlement.

Weep Hole Alternative name for drain slot.

Wind Load The wind pressure that the window has to perform to. Wind load figures are in values of Pascals (Pa). Ratings are in Pascals and refer to wind load performance that window has to comply with. Wind load varies according to location and exposure.

Window Dimension Window frame size as shown on brochure. Size is to overall frame size, not to overall reveal fin size.

[H]: refers to window height [W]: refers to window width.

Note: Window and Door dimensions are always quoted height x width.

WoolpileA woven pile weather seal used to seal sliding sashes. Pile weatherseals are highly resilient and will compensate for variations in tolerances.

Page 50: Dowell Aluminium · - 7 - DOWELL ALUMINIUM WINDOW AND DOO PRODUCT SOLUTIONS » Care and Maintenance Awning Windows, Casement Windows and French Doors With sashes open, the sash and

1300 882 188www.dowell.com.au

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