Discuri taiere si slefuire Lukas

163 163

Ordering example: AT005636

Packing unit:50 pcs.

Cutting and Grinding Discs

Content Product line marking

Description Page

• Structure and Components 164

• Technical Information 165

• Safety 166

• Labelling 167

• Cutting discs 169

• Grinding discs 193

• Grinding cup wheels 202

• Diamondtools 206

The product lines are additionally marked on the table with the product line heading.

Further information on page 14 and 15.

03_Lukas_PP_2012_blau_text_Layout 1 01.02.12 12:28 Seite 163

164 Cutting and Grinding Discs

Semi-friable aluminium oxide Zirconia aluminia Vitrified coated roasted aluminium oxide

3M Cubitron

Abrasives

Date of expiry (see page 165)

Metal ring

ROTTLUFF disc with label

Strong fibre glass reinforcement for additional safety and lateral stability

Bonded abrasive

Bonding matrix = fillers + phenolic resins

Active fillers for better cutting performance

Mixture with high-quality grains

Abrasive

Structure and Components


165

A 30/36 V BF


Maximum operating speed

Diameter of Disc [mm] /RPM [min-1]

100 115 125 150 180 230 305 355 406

15.300 13.300 12.200 10.200 8.500 6.600 5.100 4.400 3.850

19.100 16.650 15.300 12.700 10.650 8.350 6.400 5.500 4.800

80 m/s

100 m/s

Technical Information

Durability

Resin bonded grinding and cutting wheels for freehand applications

must be depleted within three years of manufacture.

Please see metal ring for the expiry date which is specified by

month and year; for instance V07/2015.

Labelling system for resin bonded grinding wheels

Abrasive Type Grit Hardness Grade Bond

coarse medium fine soft medium hard

12 36 60 M R U

up to up to up to Q S V

24 54 120 P T X

A - aluminium oxide BA – resin bond

C - silicon carbide BF – resin bond, fibre-reinforced

Z - zirconia alumina

Operating speeds

LUKAS- grinding wheels and discs of the brand ROTTLUFF

are developed and tested for particular working speeds and

grinding processes.

Prior to the mounted of the grinding tool on the machine, it must

be ensured that the machine’s nominal speed (as specified on

nameplate) does not exceed the maximum operating speed

indicated on the grinding wheel or disc.

Example:

Abrasive Grit size Hardness Bond



Safety recommendations

• Don’t handle wheels roughly.

• Don’t use non-reinforced cut-off wheels on portable machines.

• Don’t store wheels in a damp atmosphere or in extreme

temperatures.

• Don’t mount a damaged wheel.

• Don’t ever exceed the maximum operating speed marked on

the wheel.

• Don’t force a wheel onto a machine spindle.

• Don’t use mounting flanges which are incorrect, damaged,

dirty or burred.

• Don’t tighten the mounting nut or locking flange excessively.

To do so can distort the flanges and discs.

• Don’t use a machine without a wheel guard.

• Don’t use wheels without proper ventilation or dust protection

equipment.

• Don’t apply side pressure to cut-off wheels. You should not

bend the wheel.

• Don’t stop the wheel by applying pressure to the periphery or

face. Always switch the machine off and allow the wheel to

stop revolving.

• Don’t allow the wheel to be trapped or pinched in the cut.

• Don’t apply excessive pressure onto the wheel so that the

driving motor slows down.

• Don’t drop or lower a portable machine by the cable or airline

onto the floor. A wheel can be easily cracked, if it is put down

hard, by the weight of the machine. This is a common cause of

wheel breakage.

• Don’t grind with a depressed centre grinding wheel at an angle

below 30 degrees to the work piece.

• Don’t use a machine in a position where you do not have full

control of the machine and you are not well balanced.

Clamping System

The use of flanges with unequal diameters is not allowed.

Both flanges between which the bonded abrasive is mounted

must have the same outer diameter and similar contact

areas (according to EN60745-2-3:2007 and ANSI B.7.1).

correct incorrect

With regards to occupational safety and operational convenience,

LUKAS responsibility to the customer is taken very seriously. Our

products are designed, manufactured and produced in accordance

with the most stringent quality standards to provide a maximum of

customer value at minimum risk. We are a member of both,

the German Abrasive Association (VDS) and the Organisation for

the Safety of Abrasives (oSa) and thus actively contribute to users’

health and safety.

Applied standards:

• Safety Requirements for Bonded Abrasives Products:

EN12413

• Safety Requirements for Diamond Blades:

EN 13236

Safety


167

Db

a

Rottluff-Labelling


T 41

Straight cutting discs.

• Available in diameters from

50 (2“) to 230 mm (9“) for

freehand applications,

• from 300 mm (12“) to

500 mm (20“) for use in

stationary machines

T 42

Depressed centre cutting

discs.


50 (2“) to 230 mm (9“),

allowed for freehand use.

T 27

Depressed centre grinding

wheels.


76 (3“) to 230 mm (9“),


T 28

Depressed centre grinding

wheels.


76 (3“) to 230 mm (9“),


Types of resin-bonded grinding wheels

EAN Code

Manufactured according to EN 12413

BF = resin bond, fibre-reinforced

46 = Grit size(16/very coarse,36/medium, 60/fine)

A = Aluminium oxide

C = Silicon carbide

AC = Aluminium oxide /Silicon carbide

ZA = zirconia alumina /aluminium oxide

Application

Safety and operation Instructions Product-Number

Safety standard

max. operating speed

max. operating speed

100m/s = (green)max. operating speed

80m/s = (red) max. operating speed

63m/s = (yellow) max. operating speed

50m/s = (blue) max. operating speed

125 x 1 x 22,23 = D x b x a5‘‘ x 0.04‘‘ x 7/8‘‘ = D x b x a

Diameter x thickness x bore size

Cutting discsb = (0,8 mm – 4,5 mm)

(USA: Type 1)

Cutting discsb = (0,8 mm – 4,5 mm)

(USA: Type 27)

Grinding wheelsb = (4 mm – 10 mm)

(USA: Type 27)

Grinding wheelsb = (6 mm – 8 mm)

(USA: Type 28)

Iron, sulphur andchlorine < 0,1%


168

structural steels

in general

concrete, reinforced

tool steel roof-tiles,

clay pipes

steel sheets,

thin-walled profiles

tiles, ceramics

stainless steels,

high-alloyed

stainless steels,

low-alloyed

clinker

refractory bricks

sandstone bricks

stainless steel,

VA-steel sheet

stone, general purpose

titanium marble

rail tracks cellular concrete

Pumice blocks

austenitic steels

titanium

hard artificial stone

ductile cast iron pipes

grey cast iron, spheroidal

cast iron, cast steel

and malleable cast iron

concrete

aluminium,

non-ferrous metals in

general

exposed aggregate

concrete

asphalt granite


Applications/materials


169 169



Cutting discs


Description Page

• Qualities and areas of application 170

• Cutting discs for stainless steel 172

• Cutting discs for metal 179

• Cutting discs for non-ferrous metals 187

• Cutting discs for cast iron 189

• Cutting discs for stone, concrete and cast iron 190




TiTiTiTiTiTiTiTiTiTiTiTiTiTiTiTi


PROMAXcc BEST LIFE A60X-BF


PROMAXcc BEST LIFE A60X-BF INOX

PROMAXcc BEST LIFE A46X-BF INOX

PROMAXcc A60N-BF ALU


PREMIUMFLEX A46T-BF

PREMIUMFLEX A60S-BF INOX

PREMIUMFLEX A46T-BF INOX

PREMIUMFLEX C46R-BF


PREMIUMFLEX A60S-BF

TERRAFLEX A60R-BF INOX

TERRAFLEX AC60Q-BF


PROMAXcc BEST CUT C30X-BF

PROMAXcc A30U-BF

PROMAXcc A36U-BF

PROMAXcc A30U-BF INOX

PROMAXcc A36U-BF INOX

PROMAXcc ZA24R-BF


PREMIUMFLEX A24R-BF

PREMIUMFLEX A24/30S-BF INOX

PREMIUMFLEX C30S-BF

PREMIUMFLEX AC24R-BF

TERRAFLEX A30P-BF

Cutting discs

Cutting discs

best suitable

suitable

Thin cutting discs


171

TiTiTiTiTiTiTiTiTiTiTiTiTiTiTiTi

www.lukas-erzett.com


PREMIUMFLEX A24R-BF

PREMIUMFLEX AC24R-BF

PREMIUMFLEX C24R-BF



PREMIUMFLEX A36S-BF

PREMIUMFLEX A30T-BF

Cutting discs

best suitable

suitable

Cutting discs

Stationary cutting discs

Cutting and grinding discs „Premiumflex“:

Please convince yourself of our premium tools with an excellent price-performance ratio!

Tobias Tröbs

Sales Department

Always the

right tool


172

High Performance

Industry

Cutting discs

Thin cutting discs for stainless steel (ISO 603-16)

Description aQuality aØ aThickness aBore an max. aProduct-Number arecommended for aa amm amm amm a(1/min) a a aa a a a a a a a

T42 PROMAX BEST LIFE aA60X-BF INOX a100 a0,8 a16,00 a15.300 aAT005636 a� a� a� a� a� a a� a a a ▲



T41 PROMAX BEST LIFE aA60X-BF INOX a115 a1,0 a22,23 a13.300 aAT005841 a� a� a� a� a� a a� a a a ■





T41 = flatT42 = depressed centre

Iron, sulphur and chlorine < 0,1%

vmax.: 80 m/s

Small cutting discs for stainless steel (ISO 603-16)


T41 PREMIUMFLEX aA46S-BF INOX a50 a1,0 a6,00 a30.500 aAT501006 a� a� a� a� a� a� a� a a a ▲

T41 PREMIUMFLEX aA46S-BF INOX a50 a1,0 a10,00 a30.500 aAT501010 a� a� a� a� a� a� a� a a a ■















vmax.: 80 m/s

Suitable mounting arbors page 376.


Industry

173

Base

Cutting discs










vmax.: 80 m/s



T41 TERRAFLEX aA60R-BF INOX a115 a1,0 a22,23 a13.300 aAT0041671002 a� a� a� a� a a� a a a a ▲

T41 TERRAFLEX aA60R-BF INOX a125 a1,0 a22,23 a12.200 aAT0041691002 a� a� a� a� a a� a a a a ▲





vmax.: 80 m/s


High Performance

Industry

174 Cutting discs












T41 PREMIUMFLEX aA46T-BF INOX a100 a1,6 a16,00 a15.300 aAT000630 a� a� a� a� a� a� a� a a a ■

T41 PREMIUMFLEX aA46T-BF INOX a115 a1,6 a22,23 a13.300 aAT000647 a� a� a� a� a� a� a� a a a ▲








Packing unit:50 pcs.up to Ø 150 = 25 pcs.



vmax.: 80 m/s




vmax.: 80 m/s


175

High Performance

High Performance

Cutting discs

Cutting discs for stainless steel (ISO 603-16)




T41 PROMAX aA36U-BF INOX a100 a2,0 a16,00 a15.300 aAT001635 a� a� a� a� a� a a� a a a ▲


T41 PROMAX aA36U-BF INOX a125 a2,0 a22,23 a12.200 aAT001687 a� a� a� a� a� a a� a a a ■




















vmax.: 80 m/s




vmax.: 80 m/s


Industry

176

High Performance

Cutting discs



T41 PREMIUMFLEX aA24/30S-BF INOX a115 a2,5 a22,23 a13.300 aAT003453 a� a� a� a� a� a a� a a a ▲



T42 PREMIUMFLEX aA24/30S-BF INOX a115 a3,0 a22,23 a13.300 aAT003180 a� a� a� a� a� a a� a a a ■













vmax.: 80 m/s





T41 RROMAX aA30U-BF INOX a230 a3,0 a22,23 a6.600 aAT002796 a� a� a� a� a� a a� a a a ▲





fIron, sulphur and chlorine < 0,1%

vmax.: 80 m/s


Industry

177Cutting discs










T42 PREMIUMFLEX aA24/30S-BF INOX a230 a3,0 a22,23 a6.600 aAT004168 a� a� a� a� a� a a� a a a ■





vmax.: 80 m/s


178

Industry

Industry

Cutting discs

Stationary cutting discs for stainless steel (ISO 603-16)

Stationary cutting discs for stainless steel (ISO 603-16)

















Packing unit:Ø 300 mm = 25 pcs. up to Ø 400 mm = 10 pcs.



vmax.: 80 m/s

Packing unit:Ø 300 mm = 25 pcs. up to Ø 400 mm = 10 pcs.


Iron, sulphur and chlorine < 0,1%)

vmax.: 80 m/s


179

High Performance

Industry

Cutting discs

Thin cutting discs for metal (ISO 603-16)




T41 PROMAX BEST LIFE aA60X-BF a100 a1,0 a16,00 a15.300 aAT005740 a� a� a� a a� a a a a a ▲

T41 PROMAX BEST LIFE aA60X-BF a115 a1,0 a22,23 a13.300 aAT005840 a� a� a� a a� a a a a a ■


T41 PREMIUMFLEX aA60S-BF a115 a1,0 a22,23 a13.300 aAT006440 a� a� a� a a� a� a a a a ■

T41 PREMIUMFLEX aA60S-BF a125 a1,0 a22,23 a12.200 aAT006710 a� a� a� a a� a� a a a a ■





vmax.: 80 m/s



vmax.: 80 m/s


High Performance

Industry

180 Cutting discs











T41 PREMIUMFLEX aA46T-BF a115 a1,6 a22,23 a13.300 aAT000648 a� a� a� a a� a� a a a a ▲

T41 PREMIUMFLEX aA46T-BF a125 a1,6 a22,23 a12.200 aAT000675 a� a� a� a a� a� a a a a ■









vmax.: 80 m/s



vmax.: 80 m/s


181

High Performance

High Performance

Cutting discs

Cutting discs for metal (ISO 603-16)














T41 PROMAX aA36U-BF a100 a2,0 a16,00 a15.300 aAT000556 a� a� a� a a� a a a a a ▲

T41 PROMAX aA36U-BF a115 a2,0 a22,23 a13.300 aAT001656 a� a� a� a a� a a a a a ■









vmax.: 80 m/s



vmax.: 80 m/s


182

High Performance

Cutting discs






















vmax.: 80 m/s


183

Industry

Cutting discs



T41 PREMIUMFLEX aA24R-BF a100 a3,0 a16,00 a15.300 aAT000636 a� a� a� a a� a a a a a ▲




T41 PREMIUMFLEX aA24R-BF a115 a3,0 a22,23 a13.300 aAT000660 a� a� a� a a� a a a a a ■




















vmax.: 80 m/s


Base

184 Cutting discs



T41 TERRAFLEX aA30P-BF a115 a2,5 a22,23 a13.300 aAT0102401002 a� a� a� a a� a a a a a ▲







vmax.: 80 m/s


185

Industry

Industry

Cutting discs













Packing unit:Ø 300 mm = 25 pcs.up to Ø 400 mm = 10 pcs.


vmax.: 100 m/s

Stationary Cutting discs for metal (ISO 603-16)


T41 PREMIUMFLEX aA36S-BF a300 a2,6 a25,40 a5.100 aAT010028 a� a� a� a a� a a a a a ▲

T41 PREMIUMFLEX aA36S-BF a350 a2,6 a25,40 a4.400 aAT010029 a� a� a� a a� a a a a a ■

T41 PREMIUMFLEX aA36S-BF a400 a3,2 a25,40 a3.800 aAT010030 a� a� a� a a� a a a a a ▲

Ordering example: T010028



vmax.: 80 m/s


186

Industry

Cutting discs

Stationary Cutting discs for metal (ISO 603-16)


T41 PREMIUMFLEX aA30T-BF a300 a3,5 a22,23 a6.400 aAT001774 a� a� a� a a� a a a a a ▲













vmax.: 100 m/s


High Performance

High Performance

187Cutting discs

Thin cutting discs for non-ferrous metals (ISO 603-16)

Thin cutting discs for non-ferrous metals (ISO 603-16)



T41 PROMAX aA60N-BF ALU a115 a1,0 a22,23 a13.300 aAT000920 a a a� a� a� a a� a a a ▲



T41 PROMAX aA46N-BF ALU a125 a1,6 a22,23 a12.200 aAT004788 a a a� a� a� a a� a a a ■








non-ferrous

vmax.: 80 m/s



non-ferrous

vmax.: 80 m/s


188

High Performance

Cutting discs

Cutting discs for non-ferrous metals (ISO 603-16)










non-ferrous

vmax.: 80 m/s


189

Industry

Base

Cutting discs

Cutting discs for cast iron (ISO 603-16)


T41 PREMIUMFLEX aAC24R-BF a180 a3,0 a22,23 a8.500 aAT011006 a� a� a� a� a a a a a a ▲








vmax.: 80 m/s

Thin cutting discs for cast iron (ISO 603-16)


T41 TERRAFLEX aAC60Q-BF a115 a1,0 a22,23 a13.300 aAT0102501002 a� a� a� a� a a a a a a ▲

T41 TERRAFLEX aAC60Q-BF a125 a1,0 a22,23 a12.200 aAT0102511002 a� a� a� a� a a a a a a ▲




vmax.: 80 m/s


190

High Performance

Industry

Cutting discs

Cutting discs for stone, concrete and cast iron (ISO 603-14)


T41 PROMAX BEST LIFE aC30X-BF a115 a2,5 a22,23 a13.300 aAT002948 a� a� a� a� a a a a a a ▲













vmax.: 80 m/s

Thin cutting discs for stone, concrete and cast iron (ISO 603-14)


T41 PREMIUMFLEX aC46R-BF a115 a1,6 a22,23 a13.300 aAT002317 a� a� a� a� a a a a a a ▲







vmax.: 80 m/s


191

Industry

Cutting discs



T41 PREMIUMFLEX aC30S-BF a100 a3,0 a16,00 a15.300 aAT000637 a� a� a� a� a a a a a a ▲


T41 PREMIUMFLEX aC30S-BF a115 a3,0 a22,23 a13.300 aAT000661 a� a� a� a� a a a a a a ■

T42 PREMIUMFLEX aC30S-BF a115 a3,0 a22,23 a13.300 aAT000664 a� a� a� a� a a a a a a ■













vmax.: 80 m/s


192

Industry

Industry

Cutting discs










Packing unit:Ø 300 mm = 25 pcs.uo to Ø 400 mm = 10 pcs.


vmax.: 100 m/s





T41 PREMIUMFLEX aAC24R-BF a350 a4,0 a20,00 a5.400 aAT000816 a� a� a� a� a a a a a a ■





vmax.: 100 m/s


193 193

Page


Description

Ordering example: AS005673


Grinding discs

• Qualities and areas of application 194

• Grinding discs for stainless steel 195

• Grinding discs for metal 197

• Grinding discs for non-ferrous metals 200

• Grinding discs for stone and cast iron 200




194 Grinding discs

Grinding discs

PROMAXcc A24T-BF

PROMAXcc COOL JOBBER A36V-BF INOX


PROMAXcc A24V-BF INOX

PROMAXccBEST LIFE A24X-BF INOX

PROMAXccBEST LIFEA24X-BF

PREMIUMFLEX A24/30S-BF

PREMIUMFLEX A24/30S-BF INOX

PREMIUMFLEX C24N-BF

PREMIUMFLEX AC24S-BF

TERRAFLEX A24Q BF

best suitable

suitable


195

High Performance

High Performance

Grinding discs

Grinding discs for stainless steel (ISO 603-14)




T27 PROMAX COOL JOBBER aA36V-BF INOX a100 a3,0 a16,00 a15.300 aAS005673 a� a� a� a� a a a a a a ▲

T27 PROMAX COOL JOBBER aA36V-BF INOX a115 a3,0 a22,23 a13.300 aAS005675 a� a� a� a� a a a a a a ■

T27 PROMAX COOL JOBBER aA36V-BF INOX a125 a3,0 a22,23 a12.200 aAS005676 a� a� a� a� a a a a a a ■



T27 PROMAX aA24V-BF INOX a100 a4,0 a16,00 a15.300 aAS001321 a� a� a� a� a a a a a a ■



T27 PROMAX aA24V-BF INOX a150 a4,0 a22,23 a10.200 aAS001521 a� a� a� a� a a a a a a ▲


T27 PROMAX aA24V-BF INOX a230 a4,0 a22,23 a6.600 aAS001805 a� a� a� a� a a a a a a ▲




T27 = depressed centre


vmax.: 80 m/s



vmax.: 80 m/s


High Performance

Industry

196 Grinding discs



Description aQuality aØ aThickness aBor an max. aProduct-Number arecommended for aa amm amm amm a(1/min) a a aa a a a a a a a


T27 PROMAX BEST LIFE aA24X-BF INOX a100 a7,0 a16,00 a15.300 aAS001109 a� a� a� a� a a a a a a ▲






T27 PREMIUMFLEX aA24/30S-BF INOX a100 a6,0 a16,00 a15.300 aAS002037 a� a� a� a� a a a a a a ■

T27 PREMIUMFLEX aA24/30S-BF INOX a115 a4,0 a22,23 a13.300 aAS003105 a� a� a� a� a a a a a a ▲













vmax.: 80 m/s

Packing unit:Thickness up to 4 mm = 20 pcs.

from 6 mm = 10 pcs.


vmax.: 80 m/s


197

High Performance

High Performance

Grinding discs

Grinding discs for metal (ISO 603-14)




T27 PROMAX aA24T-BF a100 a4,0 a16,00 a15.300 aAS001649 a� a� a� a a a a a a a ▲






T27 PROMAX BEST LIFE aA24X-BF a100 a7,0 a16,00 a15.300 aAS002450 a� a� a� a a a a a a a ▲














vmax.: 80 m/s


vmax.: 80 m/s


Industry

198 Grinding discs



T27 PREMIUMFLEX aA24/30S-BF a100 a6,0 a16,00 a15.300 aAS000642 a� a� a� a� a a a a a a ▲


T27 PREMIUMFLEX aA24/30S-BF a115 a6,0 a22,23 a13.300 aAS000667 a� a� a� a� a a a a a a ■
















Packing unit:Thickness up to 4 mm = 20 pcs.

from 6 mm = 10 pcs.

vmax.: 80 m/s


199

Base

Grinding discs



T27 TERRAFLEX aA24Q-BF a115 a6,0 a22,23 a13.300 aAS0017301002 a� a� a� a� a a a a a a ▲






vmax.: 80 m/s


200

High Performance

Industry

Grinding discs

Grinding discs for non-ferrous metals (ISO 603-14)

Grinding discs for stone and cast iron (ISO 603-14)

Bezeichnung aQuality aØ aThickness aBore an max. aProduct-Number arecommended for aa amm amm amm a(1/min) a a aa a a a a a a a

Bezeichnung aQuality aØ aThickness aBore an max. aProduct-Number arecommended for aa amm amm amm a(1/min) a a aa a a a a a a a

T27 PROMAX aA36N-BF ALU a115 a7,0 a22,23 a13.300 aAS001677 a a a� a a a a a a a ▲





T27 PREMIUMFLEX aAC24S-BF a180 a6,8 a22,23 a8.500 aAS001597 a a a� a a� a a a a a ▲



T27 PREMIUMFLEX aAC24S-BF a230 a8,0 a22,23 a6.600 aAS001600 a a a� a a� a a a a a ■




non-ferrous

vmax.: 80 m/s


vmax.: 80 m/s


201

Industry

Grinding discs

Grinding discs for stone and cast iron (ISO 603-14)


T27 PREMIUMFLEX aC24N-BF a115 a6,0 a22,23 a13.300 aAS001617 a a a� a� a� a� a� a a a ▲









vmax.: 80 m/s


202

Industry

Cup Wheels

Cup wheels for angle grinders, shape SE 6 (to ISO 603-7)

Designation aQuality aD aT aH aW aE aProduct-Number arecommended for aa amm amm amm amm amm a a aa a a a a a a a a

SE6 08027.22 aA 24 P BA a80 a27 a22,2 a8 a8 aA204108027027 a� a� a� a a a a a a a ■

SE6 08027.22 aA 36 P BA a80 a27 a22,2 a8 a8 aA2041080270270001 a� a� a� a a a a a a a ■

SE6 08027.22 aC 30 N BA a80 a27 a22,2 a8 a8 aA204108027039 a� a� a� a� a� a a a a a ■

Ordering example: A204108027027

Packing unit:5 pcs.

max. operating speed50 m/s = 11.900 1/min


203

Industry

D

T

JH

Cup Wheels

This product excels in

• High stock removal

• Long life

• Less vibration

• Low noise

• Aggressive cut

Applications for the A quality, brown aluminium oxide

• Welding seams • Descaling

• Grinding in corners and edges • Trimming of castings

• Steel sheets • Thin profiles

• Railway tracks

Applications for the C quality, silicon carbide

• Ductile cast iron pipes • Grey iron castings

• Spherical castings • Steel castings

• Malleable cast iron • Marble

• Reinforced concrete • Bottom plates

• Roof tiles • Curbstones

• Lime sand brick, artificial stone and dressed stone • Fair faced brick

• General stone • Floating screed

• Ceramic

Cup wheels for angle grinders, shape SE11 with steel cover and bore

Designation aQuality aD aJ aT aH an max. aProduct-Number arecommended for aa amm amm amm amm a(1/min) a a aa a a a a a a a a

SE11 110055.22 aA 16 Q BA a110 a90 a55 a22,23 a8.600 aA2094110555111 a� a� a� a� a a a a a a ■




SE11 110055.22 aA 80 Q BA a110 a90 a55 a22,23 a8.600 aA2094110555611 a� a� a� a� a a a a a a ▲


SE11 110055.22 aC 16 Q BA a110 a90 a55 a22,23 a8.600 aA2094110555121 a� a� a� a� a� a a a a a ■














SE11 130055.22 aC 36 Q BA a130 a90 a55 a22,23 a7.300 aA2094130555321 a� a� a� a� a� a a a a a ▲






vmax.: 50 m/s


204

Industry

D

T

H

J

Cup Wheels

Cup wheels for angle grinders, shape SE11 with steel cover and screw thread

Description aQuality aD aJ aT aH an max. aProduct-Number arecommended for aa amm amm amm amm a(1/min) a a aa a a a a a a a a

SE11 110055.M14 aA 16 Q BA a110 a90 a55 aM14 a8.600 aA2094110551111 a� a� a� a� a a a a a a ■






SE11 110055.M14 aC 16 Q BA a110 a90 a55 aM14 a8.600 aA2094110551121 a� a� a� a� a� a a a a a ■









SE11 130055.M14 aA 60 Q BA a130 a90 a55 aM14 a7.300 aA2094130551511 a� a� a� a� a a a a a a ▲






SE11 130055.M14 aC 60 Q BA a130 a90 a55 aM14 a7.300 aA2094130551521 a� a� a� a� a� a a a a a ▲




Packing unit:10 pcs.vmax.: 50 m/s

This product excels in

• High stock removal

• Long life

• Less vibration

• Low noise

• Aggressive cut

Applications for the A quality, brown aluminium oxide

• Welding seams • Descaling

• Grinding in corners and edges • Trimming of castings

• Steel sheets • Thin profiles

• Railway tracks

Applications for the C quality, silicon carbide

• Ductile cast iron pipes • Grey iron castings

• Spherical castings • Steel castings

• Malleable cast iron • Marble

• Reinforced concrete • Bottom plates

• Roof tiles • Curbstones

• Lime sand brick, artificial stone and dressed stone • Fair faced brick

• General stone • Floating screed

• Ceramic


www.lukas-erzett.com

The new LUKAS catalogue:

Our colour coding system has now been extended by adding a “blue” range covering a wide selection of new products.

This year for the first time, instead of beingburied under a pile of several manufacturers’catalogues, you will find everything you need in one single LUKAS catalogue.

Our surface optimizing consultants will helpyou define an individual solution, specific toyour application.

Dr. Peter Bühner

Managing DirectorLUKAS Group

Always the right tool


206 Diamondtools


Description Page

• Technical Information 207

• Qualities and application 208

• Vacuum-Brazed Diamond Cutting Discs 209

• Diamond Cutting Discs 211

• Diamond Cup Wheels 217






207Diamondtools

Technical Information

The Diamond

Diamonds are the hardest known material. They are selected

depending on the field of application. For diamond blade

manufacture synthetic diamonds are solely used. Compared to

natural diamonds, their properties are reproducible and controllable.

The following quality characteristics are significant for selecting

diamonds:

• degree of purity

• defined breaking strength

• sharp edges

• consistent geometry

Diamonds are classified by quality levels and grain sizes.

The Segment

The segments consist of diamond embedded metal powder. The

metal bond must be suited to the material to be cut. The metal

powder consists, for example, of bronze, cobalt, iron, metal

carbides, tungsten carbide. The various properties of metal powder

provide for sharpness and wear and tear of the segment. Segment

coating is carried out by sintering. Therefore, abrasive materials

require a hard bond against what hard materials call for soft bond.

Due to the patented forged segment geometry

even high segments can be arranged with

small gaps in between. This produces conside-

rably lower vibration for the user. Another

essential advantage is safety. The dense

segments have been forged without any pores.

This ensures welding properties which provide

much more safety against fracture compared to

the usual sintered segments.

• Universal and fast – owing to new types of

alloys in the segments

• Less vibration – owing to a trapezoid

segment geometry

• More safety – owing to segment feet which

are free of pores and provide for the utmost

safety

• Against a fracture of the segment

• Longer life – owing to higher segments and

retarded diamond shedding

Vibration

Standard

Forged segment

Forgedsegment

StandardEN13236

Forged segment

Standard

X-rays

Resistance to fracture [N/mm]

Measured value per segment

break

t

Comparison of cutting properties low vibration cutting discs with narrow gaps

Welding properties of forged segment: with highest safety against fracture


208 Diamond Cutting Discs

LD Multi S13 13

TURBO HP S12 12

ABRASIV S13 13

FAST CUT S7 7

LD3 S10 10

LD7 S10 10

BLUE CUT plus S10 10

TURBO S10 10

FLIESE S7 7

DST HP S5 5

DST S6 6

VDC

VDCM The diamond cutting disc for various applications, see page 209

Hei

ght

of

segm

ents

(mm

)

Sto

new

are

Wel

l-fire

d til

es

Tile

s,

enam

elle

d ce

ram

ics

Gra

nite

, dr

esse

d st

one

bric

ks

Rei

nfor

ced

conc

rete

Con

cret

e pr

oduc

ts,

pave

men

t

Gen

eral

con

stru

ctio

n m

ater

ial,

roof

tile

s

Abr

asiv

e co

ncre

te, l

ime

sand

bric

k, fl

oatin

g sc

reed

Bitu

men

Gre

y ca

st ir

on

Diamond Cutting Discs

best suitable

suitable

Diamond Cutting Discs


209

High Performance

H

D

T

Vacuum-Brazed Diamond Cutting Disc

VDCM Multi, the exceptional cutting disc for nearly any workpiece

Description aD aT aH an max. aProduct-Number arecommended for aamm amm amm a(1/min) a a aa a a a a a a

VDCM 115020 a115 a2,0 a22,23 a13.300 aA34911152022 a a� a� a� a� a� a a a a ■





Packing unit:1 pc.

vmax.: 80 m/s

The segment coating made of carbide granulates prevents the disc from getting stuck

in soft workpieces. The result is a clean cut.

Special properties:

• Low temperatures

• No dust and build-up of odours

• No expiry date

• No reduction in diameter

Ideal for cutting of

• Grey cast iron (GG, GGG)

• Glass-fibre reinforced plastic (GRP)

• Normal and red brass

• Steel

• Bricks

• Reinforced concrete

• Stone, tiles, wood

VDCMULTI


210

High Performance

H

D

T

Vacuum-Brazed Diamond Cutting Disc

VDC, a revolution in the cutting of grey cast iron

Description aD aT aH an max. aProduct-Number arecommended for aamm amm amm a(1/min) a a aa a a a a a a

VDC 115022 a115 a2,2 a22,23 a13.300 aA34901152222 a� a a a a a a a a a ■





Packing unit:1 pc.

vmax.: 80 m/s

Special properties:

• Low temperatures

• No dust and build-up of odours

• No expiry date

• No reduction in diameter

Ideal for cutting of

• Grey cast iron (GG, GGG)

• Glass-fibre reinforced plastic (GFK)

• Normal and red brass

VDC


211

High Performance

H

D

X

Diamond Cutting Disc

LD Multi S13, the Turbo cutting disc for various applications

Description aQuality aD aHeight of aH an max. aProduct-Number arecommended for aa amm asegments amm a(1/min) a a aa a aX mm a a a a a

Promax aLD Multi S13 a115 a13 a22,23 a13.300 aA344031151213083 a� a� a� a a a a a a a ■





Promax aLD Multi S13 a300 a13 a25,4 a5.100 aA344033002213183 a� a� a� a a a a a a a ▲




Packing unit:1 pc.

vmax.: 80 m/s

This diamond cutting disc excels in:

• Most universal properties along with optimum cutting speed

• Long life

• Extreme running smoothness

• Low vibration due to trapezoid segment geometry

• The production process for the segments in forging technology has been covered by

patents

Bonding method: laser welded

Note: Cutting discs with 300 to 400 mm diameter are available on request with

20 mm bore. Please refer to the chart on page 208 for detailed information on appli-

cations.


212

Industry

H

D

X

High Performance

H

D

X


Turbo S 10, the disc for the clear cut in building material or concrete


Premiumflex aTURBO S10 a115 a10 a22,23 a13.300 aA344141151110013 a� a� a a a a a a a a ■


Premiumflex aTURBO S10 a150 a10 a22,23 a10.200 aA344141501110013 a� a� a a a a a a a a ▲




Packing unit:1 pc.

vmax.: 80 m/s


• Various applications

• Clear cuts

Please refer to the chart on page 208 for detailed information on applications.

Turbo HP S12, The Special Disc for Concrete


Promax aTURBO HP S12 a115 a12 a22,23 a13.300 aA344031151212093 a� a� a� a a a a a a a ■


Promax aTURBO HP S12 a150 a12 a22,23 a10.200 aA344031501212123 a� a� a� a a a a a a a ▲




Packing unit:1 pc.

vmax.: 80 m/s


• A wide field of applications

• Long life

• Good cutting speed




213

Industry

H

D

X

Industry

H

D

X

LD3 S10, our best cutting disc for concrete and building material


Premiumflex aLD3 S10 a115 a10 a22,23 a13.300 aA344131151210083 a� a� a a a a a a a a ■


Premiumflex aLD3 S10 a150 a10 a22,23 a10.200 aA344131501210113 a� a� a a a a a a a a ▲




Packing unit:1 pc.

vmax.: 80 m/s


• Universal use in conrete/building material

• Excellent price-performance ratio



Packing unit:1 pc.

vmax.: 80 m/s

Blue Cut plus S10, the economic type for many building materials


Premiumflex aBLUE CUT plus S10 a115 a10 a22,23 a13.300 aA344141151110093 a� a� a a a a a a a a ■






• An optimum price-performance ratio




Industry

214

High Performance

H

D

X

H

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FLIESE S7, the popular cutting disc for tiles and ceramics

FAST CUT S7, the extra thin turbo cutting disc for ceramics and stoneware



Premiumflex aFLIESE S7 a115 a7 a22,23 a13.300 aA344111151107013 a� a a a a a a a a a ■


Premiumflex aFLIESE S7 a150 a7 a22,23 a10.200 aA344111501107013 a� a a a a a a a a a ▲



Promax aFAST CUT S7 a115 a7 a22,23 a13.300 aA344091151107013 a� a� a� a a a a a a a ■


Promax aFAST CUT S7 a150 a7 a22,23 a10.200 aA344091501107013 a� a� a� a a a a a a a ▲

Promax aFAST CUT S7 a180 a7 a22,23 a8.500 aA344091801107013 a� a� a� a a a a a a a ▲




Packing unit:1 pc.

vmax.: 80 m/s

Packing unit:1 pc.

vmax.: 80 m/s


• Clear cuts in enamelled ceramics



• An extra-thin segment coating and a reinforced flange area

• Fast and clear cuts through the hardest tiles



215

High Performance

H

D

X


ABRASIV S13, the disc for professionals to use in fresh concrete


Promax aABRASIV S13 a115 a13 a22,23 a13.300 aA344051151213083 a� a� a� a� a a a a a a ■


Promax aABRASIV S13 a180 a13 a22,23 a8.500 aA344051801213133 a� a� a� a� a a a a a a ▲








Packing unit:1 pc.

vmax.: 80 m/s


• Very universal properties along with optimum life

• Extreme running smoothness

• Low vibration due to trapezoid segment geometry

• The production process for the segments in forging technology has been

covered by patents



20 mm bore.



216

Industry

H

D

X


LD7 S10 for a perfect cutting of asphalt








Packing unit:1 pc.

vmax.: 80 m/s


• Especially shaped segments providing extreme running smoothness

and core protection



20 mm bore.



217

High Performance

Industry

H

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H

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H

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Diamond Cup Wheels

DST HP S5 to meet the highest expectations for stock removal and smooth running

DST S6, the low-priced cup wheel for universal application



Promax aDST HP S5 a100 a5 a22,23 a15.300 aA344331001505083 a� a� a� a� a a a a a a ▲

Promax aDST HP S5 a125 a5 a22,23 a12.200 aA344331251505083 a� a� a� a� a a a a a a ■

Promax aDST HP S5 a180 a5 a22,23 a8.500 aA344331801505123 a� a� a� a� a a a a a a ▲

Premiumflex aDST S6 a125 a6 a22,23 a12.200 aA344431251606183 a� a� a a a a a a a a ■

Premiumflex aDST S6 a180 a6 a22,23 a8.500 aA344431801606183 a� a� a a a a a a a a ▲



Packing unit:1 pc.

vmax.: 80 m/s

Packing unit:1 pc.

vmax.: 80 m/s

This diamond cup wheel excels in:

• High performance segments for maximum stock removal

• Universal segment alloy for concrete/granite

• Low vibration during working due to inductive welded segments

(no imbalance in tool)

• Optimum suction at segment


This diamond cup wheel excels in:

• Excellent price-performance ratio

• Optimum arrangement of segments for high grinding performance and clean surface



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