DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING … · disassembly/reassembly reconditioning/calibrating common rail injectors equipment cap. 05 vrs. 1.3-20_02_19 – [email protected]

DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT

Cap. 05

VRS. 1.3-20_02_19 www.ditex.it – [email protected] 1

Made by DITEX TECHNOLOGIES S.R.L.

Copyrights reserved. This brochure can be neither partly nor totally copied, without the official written autorization of DITEX TECHNOLOGIES S.R.L. DITEX TECHNOLOGIES S.R.L. with holds the right to apply eventual modifications to the text of this document, without any previous advise.

This equipment can be used in completion of our test systems

COMMON-RAIL INJECTORS DISASSEMBLY/REASSEMBLY

RECONDITIONING/CALIBRATING


Cap. 05


DISASSEMBLY/REASSEMBLY STANDARD EQUIPMENT

COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION

DX

75

16

5

DX75165 Giuditta Press + Basis Kit

DX

75

08

3

Clamping device to fix CR injectors on a conventional vice

during disassembly and reassembly

RECONDITIONING/CALIBRATING STANDARD EQUIPMENT COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION

DX

75

94

9

Mini drill set to clean and lap critical surfaces

DX

75

62

0

Trickytec Calibration device to check lift

travel on multibrand injectors

+ Basis kit to fix different

Injector types

DX

75

68

0

DX

75

68

1

DX75680 Microscope to inspect critical

surfaces after cleaning or lapping

+ DX75681

Microscope light

DX

75

48

0

DX

75

47

0

DX75480 Ball seat reconditioner

+ DX75470

Kit for setting shims grinding

DX

75

19

4

Kit for lapping tightening surface holder/nozzle on CR Injectors

DX

75

39

1

DX

75

39

2

DX75391 Digital micrometer gauge

+ DX75392

Micrometer gauge holder


Cap. 05


BOSCH CRI INJECTORS – 1 – 1MI – 1.2 – 2.1 – 2.2

DISASSEMBLY/REASSEMBLY


DX

75

23

8

Siemens plate and various applications plates

(Different thickness and diameter) for Guiditta Press

DX75165

DX

73

21

1

Tool to remove injector valve bolt

DX

75

35

2

DX

75

35

8

DX75352 Dynamometric wrench with

male connection 20/100 Nm

+ DX75358

½^ Ratchet connection with female connection

size 16mm

DX

73

24

7

Valve extractor

DX

75

35

7

DX

75

35

6

Open spanner with female connection

16mm

DX75357 size 29 DX75356 size 30

DX

73

24

9

Sinterised gasket extractor

DX

752

50

DX

753

51

DX

753

46

DX

753

69

Closed spanner with female connection

16mm

DX75250 size 13 DX75351 size 15 DX75346 size 19 DX75369 size 22

DX

73

22

9

Tool to insert sealing rings on

CR Injectors

DX

75

36

0

Amagnetic tweezer

DX

75

32

2

DX

75

34

4

DX75322 Octagonal Socket wrench to

disassembly Injector nut (273 Daily type)

+ DX75344

Octagonal Socket wrench to disassembly Injector nut

Ø 16



DX

73

24

3

DX

73

19

5

DX73243 Special Tool to fine grinding

internal surface on injector body +

DX73195

DX

75

71

5

DX

75

39

4

DX

73

21

8

DX75715 Dial Gauge Holder

+ DX75394

Digital Micro Dial Gauge 0.000

+ DX73218

Dial Gauge Holder to measure ball lift


Cap. 05


BOSCH CRIN INJECTORS



DX

75

23

8



DX75165

DX

73

21

1

Tool to remove injector valve bolt

DX

75

35

2

DX

75

35

8

DX75352 Dynamometric wrench with male

connection 20/100 Nm

+ DX75358


size 16mm

DX

73

24

7

Valve extractor

DX

75

35

7

DX

75

35

6


16mm

DX75357 size 29 DX75356 size 30

DX

73

22

9

Tool to insert sealing rings on

CR Injectors

DX

752

50

DX

753

51

DX

753

46

DX

753

69


16mm

DX75250 size 13 DX75351 size 15 DX75346 size 19 DX75369 size 22

DX

75

32

5

Solenoid socket wrench for CRIN

DX

75

36

0

Amagnetic tweezer



DX

73

24

3

DX73243 Special Tool to fine grinding

internal surface on injector body

DX

75

39

4

DX

73

21

8

DX75394 Digital Micro

Dial Gauge 0.000

+ DX73218

Dial Gauge Holder to measure ball lift


Cap. 05


BOSCH CRIN2 CRIN3 INJECTORS



DX

75

23

8



DX75165

DX

75

36

0

Amagnetic tweezer

DX

75

35

2

DX

75

35

8



+ DX75358


size 16mm

DX

75

09

5

Valve extractor CRIN2 CRIN3

DX

75

35

7

DX

75

35

6


16mm

DX75357 size 29 DX75356 size 30

DX

73

22

8

Tool to insert sealing rings on CR Injectors

CRIN2

DX

75

35

1

DX

75

34

6

DX

75

36

9


16mm

DX75351 size 15 DX75346 size 19 DX75369 size 22

DX

75

40

1

DX

75

40

2

Valve nut key CRIN2

DX75401 size 10 DX75402 size 12

DX

75

49

9

DX

73

28

8

DX75499 Solenoid socket wrench

12 faces +

DX73288 Tool to insert sealing rings on

CR Injectors CRIN3

DX

75

32

6

Solenoid socket wrench for CRIN2 CRIN3



DX

73

19

6

Special Tool to fine grinding internal surface on injector body

DX

73

21

6

DX

75

39

4


+ DX75394



Cap. 05


DELPHI INJECTORS



DX

75

23

8



DX75165

DX

75

36

0

Amagnetic tweezer

DX

75

35

2

DX

75

35

8



+ DX75358


size 16mm

DX

75

38

2

Anti-leakage liquid

DX

75

35

1


16mm

DX75351 size 15



DX

75

71

5

DX

75

39

4


+ DX75394



Cap. 05


DENSO INJECTORS



DX

75

21

5

Denso plate kit for Guiditta Press DX75165

DX

75

36

0

Amagnetic tweezer

DX

75

35

2

DX

75

35

8



+

DX75358 ½^ Ratchet connection with

female connection size 16mm

DX

75

31

4

Tool to remove internal bolt

G2 - G3

DX

75

35

4

DX

75

34

6

DX

75

36

9


16mm

DX75354 size 14 DX75346 size 19 DX75369 size 22

DX

75

31

6

Disassembly tool for Denso injector nut

Ø 14

DX

75

35

9


16mm

DX75359 size 27

DX

75

30

2

Disassembly tool for Denso X2 type



DX

75

39

4


DX

75

03

4

Tool to measure armature lift

on G2 (side) type

DX

75

03

3

Tool to measure armature lift on G2 (side) type

DX

75

03

2

Tool to measure armature lift on X2 type


Cap. 05


CAT/PERKINS INJECTORS



DX

75

22

8

Giuditta press plate Ø14

DX

75

77

3

Caterpillar nut wrench

DX

75

77

1

Solenoid tightening tool

D

X7

57

74

Inside nut tool kit

DX

75

77

2

Disassembly wrench


Cap. 05


SCANIA/CUMMINS XPI-ISX-QSK INJECTORS



DX

75

08

6

Cummins Scania disassembly clamp tool

DX

75

77

9

Cummins solenoid tightening wrench

DX

75

77

5

Injector body assembly tool

DX

75

78

7

Press tool Ø9,5

DX

75

77

6

Centering tool

DX

75

78

8

Nozzle nut adaptor


Cap. 05


CUMMINS XPI-ISC-ISL INJECTORS



DX

75

08

5

Cummins disassembly clamp tool

DX

75

77

8

Centering tool

DX

75

77

7

Injector body assembly tool

DX

75

77

9

Cummins solenoid tightening wrench


Cap. 05


CRIN 4.2 BOSCH (DOUBLE COIL) INJECTORS



DX

75

06

5

Giuditta plate for Bosch Double Coil

Detroit Diesel/ Mercedes

DX

75

35

6


Ø30

DX

75

06

6

Nozzle nut wrench for Bosch Double Coil


DX

75

37

3


Ø37

DX

75

06

7

Body nut wrench for Bosch Double Coil


DX

75

37

9

Dynamometric wrench with male connection

60-300 Nm

DX

75

06

8

Solenoid wrench for Bosch Double Coil



Cap. 05


L’ORANGE INJECTORS 4000.1 SERIES



DX

75

35

3

DX

75

35

2

DX

75

37

9


DX75353 02-25 Nm DX75352 20-100 Nm DX75379 60-300 Nm

DX

75

35

6

DX

75

36

5


DX75356 Ø30 DX75365 Ø32

DX

75

35

8


size 16mm

DX75797 REPAIR KIT


DX

75

79

7-0

01

Press tool

DX

75

79

7-0

03

Pusher Tool

DX

75

79

7-0

02

Disassembling Plate

DX

75

79

7-0

04

Puller Tool


Cap. 05


L’ORANGE INJECTORS 4000.3 SERIES



DX

75

35

2

DX

75

37

9


DX75352 20-100 Nm DX75379 60-300 Nm

DX

75

35

6

DX

75

36

5


DX75356 Ø30 DX75365 Ø32

DX

75

35

8


size 16mm

DX75797 REPAIR KIT


DX

75

79

7-0

01

Press tool

DX

75

79

7-0

02

Disassembling Plate


Cap. 05


BOSCH PIEZO INJECTORS



DX

75

23

8



DX75165

DX

75

35

1

DX

75

36

9


16mm

DX75351 size 15 DX75369 size 22

DX

75

35

2

DX

75

35

8



+

DX75358 ½^ Ratchet connection with

female connection size 16mm

DX

75

34

4

Octagonal Socket wrench to disassembly Injector nut

Ø 16

DX

75

38

3

Bosch Anti-leakage liquid

DX

75

31

7

Disassembly tool for BH Piezo Injector nut

Ø 15



DX

75

46

2

Refilling/Calibrating Piezo Injectors Kit 5 PCS


Cap. 05


VDO CONTINENTAL SIEMENS INJECTORS



DX

75

23

8



DX75165

DX

75

35

1


16mm

DX75351 size 15

DX

75

35

2

DX

75

35

3

DX

75

35

8


DX75352 (20/100 Nm) DX75353 (2/25 Nm)

+ DX75358


size 16mm

DX

75

36

0

Amagnetic tweezer

DX

75

37

1

DX

75

35

9


16mm

DX75371 size 25 DX75359 size 27

DX

75

32

4

Siemens wrench (4 teeth)



DX

75

03

5

Tool to calibrate exagonal shim on VDO II° generation


Cap. 05


37019 PESCHIERA DEL GARDA (VR) ITALY - LOC. MANDELLA - Tel. +390456401191 Fax +390457552215

Documents

DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING … · disassembly/reassembly reconditioning/calibrating common rail injectors equipment cap. 05 vrs. 1.3-20_02_19 – [email protected]