Development of fibroblast-seeded ligament analogs for ACL reconstruction

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  • Development of fibroblast-seeded ligament analogs for ACL reconstruction

    Michael G. Dunn,',* Janice B. Liesch,' Moti L. Tiku,' and Joseph P. Zawadsky' 1 Orthopaedic Research Laboratory, Division of Orthopaedic Surgery, and 'Department of Medicine, University of Medicine and Dentistry of New Jersey, Robert Wood Johnson Medical School, New Brunswick, New Jersey 08903

    We fabricated "ligament analogs" in vitro by seeding high- strength resorbable collagen fiber scaffolds with intraartic- ular (anterior cruciate ligament, ACL) or extraarticular (pa- tellar tendon, PT) rabbit fibroblasts. Fibroblasts attached, proliferated, and secreted new collagen on the ligament analogs in vitro. Fibroblast function depended on the tissue culture substrate (ligament analog vs. tissue culture plate) and the origin of the fibroblasts (ACL vs. PT). PT fibroblasts proliferated more rapidly than ACL fibroblasts when cul- tured on ligament analogs. Collagen synthesis by ACL and PT fibroblasts was approximately tenfold greater on liga-

    ment analogs than on tissue culture plates. The composi- tion, structure, and geometry of the collagen fiber scaffolds may promote collagen synthesis within ligament analogs in uitro. Ligament analogs roughly approximate the structure and strength of native ligament tissue. Ongoing in vivo studies suggest that autogenous fibroblast-seeded ligament analogs remain viable after implantation into the knee joint. With further development, ligament analogs may be useful as implants for ACL reconstruction surgery. 0 1995 John Wiley & Sons, Inc.

    INTRODUCTION

    Severe injury to the anterior cruciate ligament (ACL) can cause knee instability, meniscal damage, and osteoarthritis.' Because the ACL heals poorly fol- lowing primary repair, surgical reconstruction is rec- ommended to improve joint function in young active patients.lT2 Patellar tendon (PT) autografts and al- lografts are widely used but are not ideally suited for this purpose.14 Problems associated with PT au- tografts include lengthy rehabilitation and persistent patellar paina5 PT allografts carry the risk of disease transmission,6 and their procurement is labor inten- sive and c o ~ t l y . ~ Both autografts and allografts may become necrotic and weak4 shortly after implanta- tion, and the knee must be protected from high me- chanical loads while the graft gradually gains strength. Permanent synthetic ACL prostheses may perform satisfactorily in the short term, but tend to break down and fail in the long Currently, no prosthesis is approved by the United States Food and Drug Administration for primary ACL reconstruc- tion.

    Resorbable scaffolds seeded with cells are potential alternatives to biological grafts or permanent prosthe-

    *To whom correspondence should be addressed.

    ses. This tissue engineering" strategy has been used by others to repair large defects in skin" and carti- lage.'' Our previous studies suggest that the ACL can be regenerated using a similar approach. We showed that acellular collagen scaffolds can induce neotendon and neoligament formation in rab- bit Achilles tendon'517 and ACL." In our ACL re- construction study, however, nearly half of the col- lagen scaffold implants did not induce ingrowth of functional neoligament tissue. Tissue ingrowth into ACL prostheses and grafts is inconsistent and diffi- cult to control.

    We hypothesize that autogenous fibroblast seeding of the collagen scaffolds prior to implantation might im- prove neoligament formation in the reconstructed ACL. Therefore, our objective was to fabricate "Iiga- ment analogs" by seeding high-strength resorbable collagen fiber scaffolds with viable fibroblasts from intraarticular (ACL) or extraarticular (PT) tissues. Fi- broblast attachment, morphology, proliferation, and collagen synthesis varied as a function of the culture substrate and the origin of the fibroblast. Collagen synthesis was tenfold greater on ligament analogs than on tissue culture plates. Ligament analogs roughly approximate the structure and strength of native ligament tissue. With further development,

    Journal of Biomedical Materials Research, Vol. 29, 136S1371 (1995) 0 1995 John Wiley & Sons, Inc. CCC 0021-9304/95/111363-09

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    these ligament analogs may be useful as implants for ACL reconstruction.

    I

    MATERIALS AND METHODS

    Fibroblasts were harvested from rabbit anterior cru- ciate ligament (ACL) and patellar tendon (PT), grown in culture, and seeded onto tissue culture plates and collagen fiber scaffolds, creating ligament analogs (Fig. 1). Fibroblast attachment, morphology, prolifer- ation, and collagen synthesis were measured in vitro as a function of substrate and fibroblast origin.

    Fabrication of fibrous collagen

    Freeze-dried acid-insoluble bovine dermal collagen was ground in a Wiley mill and dispersed at a con- centration of 1% (wt/vol) in pH 3.0 HCl in a blender for 3 min at 10,000 rpm. The dispersion was degassed under vacuum for 4 h and stored in a 30 cc plastic syringe at 4C. Collagen fibers (60 pm average dry diameter) were produced by extrusion of the collagen dispersion into fiber formation buffer, using a syringe pump and polyethylene tubing with an inner diam- eter of 580 p.m. The buffer was composed of 135 mM NaC1, 30 mM TES [N-tris(hydroxymethyI)methyl-2-

    INS OL U B L E CO LL AG E N FIBERS ARE EXTRUDED AND

    LSSEMBLED INTO SCAFFOLDS.

    FIBROBLASTS FROM RABBIT ~ ACL OR PT ARE EXPLANTED

    AND GROWN IN CULTURE. 1 1 I

    FIBROBLAST-SEEDED LIGAMENT ANALOG

    Figure 1. Schematic representation of ligament analog fabrication. Collagen fiber scaffolds were seeded with rab- bit ACL or PT fibroblasts. Fibroblasts attached, proliferated, and secreted collagen on the ligament analogs in vitro.

    DUNN El AL.

    aminoethane sulfonic acid] and 30 mM sodium phos- phate dibasic, at pH 7.4 and 37C. In this buffer, the pH, temperature, and salt concentration approach physiological values, and the acid-swollen collagen fibrils and fiber fragments within the dispersion de-swell and aggregate within the extruded collagen fibers .

    After 45 min in the buffer, the extruded fibers were transferred to an isopropanol bath for 4 h, then washed for 20 min in distilled water. Fibers were dried overnight under tension (their own weight) to improve collagen orientation along the longitudinal fiber axis. Fibers were crosslinked using dehydrother- ma1 treatment* to avoid cytotoxic byproducts associ- ated with chemical crosslinking agents. Fibers were placed in an oven at 110C under a vacuum of less than 1 millitorr for three days.

    Collagen fiber scaffolds (Fig. 2) were prepared by aligning 200 crosslinked collagen fibers (length = 15 cm) in parallel, coating the fibers with a 1% (wthol) collagen dispersion, rinsing extensively in distilled water, and drying overnight.

    Establishment of rabbit fibroblast cultures

    Tissue samples for primary explants were removed from mature male New Zealand white rabbits using general anesthesia and sterile surgical procedures. NIH guidelines for the care and use of laboratory an- imals were observed,20 and all procedures were IACUC approved. Samples of rabbit ACL and patel- lar tendon were obtained, cut into 1-2 mm pieces, and placed in polystyrene tissue-culture plates. The culture media (referred to as media I) used in these procedures and for cell propagation was Dulbeccos

    Figure 2. The collagen scaffolds consisted of 200 ex- truded, dehydrothermally crosslinked collagen fibers aligned in parallel. Dry fiber diameters were approximately 50-70 km (Bar = 100 km).

  • LIGAMENT ANALOGS FOR ACL RECONSTRUCTION 1365

    modified Eagle's medium, 10% fetal calf serum, 2 mM glutamine, 100 @mL penicillin, 100 pg/mL strepto- mycin, and 0.25 pg/mL amphotericin B. Media I (1 mL) was carefully added to the plates incubated at 37C in a humidified atmosphere of 5% C02. The media volume was gradually increased over the ini- tial 2-5 days to 5 mL. After approximately 7 days, the explant pieces were discarded and the outgrown cells were removed with trypsin-EDTA for subculture. Cells were maintained in culture using standard pro- cedures and used at passage 4.

    Ligament analogs: Collagen scaffolds seeded with fibroblasts

    Fibroblasts were released from culture plates by trypsin-EDTA treatment (terminated by the addition of 1 mg/mL soybean trypsin inhibitor) followed by washing and resuspension in media I and 10 mM HEPES pH 7.4. Cells were resuspended to a final con- centration of lo6 cells/mL. Cell aliquots of 0.1 mL were added to 24-well sterile tissue-culture plates containing 0.1 mL of media I and 10 mM HEPES pH 7.4, with a 1 cm length of sterile collagen scaffold on the bottom of the plate. After 24 h, the seeded colla- gen scaffolds (referred to hereafter as ligament ana- logs) were removed and placed in 96-well tissue- culture treated polystyrene plates with 0.2 mL fresh media I and 10 mM HEPES pH 7.4.

    Determination of initial attachment of fibroblasts

    Initial fibroblast attachment to tissue culture plates and ligament analogs was measured using 51Cr- labeling. Labeled fibroblasts (lo5 per well) were al- lowed to attach to the substrate for l , 2, 4, or 24 h. After those time periods, the ligament analogs and tissue-culture plates were rinsed extensively so only adherent cells remained, and the total radioactivity (51Cr counts per minute) was measured using a liquid scintillation counter.21

    Determination of fibroblast morphology

    Fibroblast morphology was examined using phase contrast microscopy and ultraviolet light microscopy for fluorescently labeled fibroblasts. Fibroblast mem- branes were labeled using the fluorescent lipophilic dye PKH2-GL (Zynaxis Cell Science, Malvern, PA). Diluent and PKH2-GL dye (0.5