Deutz Manual

  • View
    217

  • Download
    6

Embed Size (px)

Transcript

  • Operation Manual

    D/TD/TCD 2011

    OBJ_DOKU-15294-001.fm Seite 1 Donnerstag, 28. Februar 2008 9:58 09

  • Notes

    2

    Notes

    z This engine is defined exclusively for purpose according to the scope of delivery and built by the equipment manufacturer (use for the intend-ed purpose). Any other use above and beyond this will be considered as misuse. The manufac-turer will not accept any liability for damages re-sulting from this. The user bears the sole risk.

    z Use for the intended purpose also includes ob-servance of the operating, maintenance and re-pair conditions specified by the manufacturer. The engine should only be operated, serviced and repaired by persothe hazards involved.The pertinent rules fordents and other generaindustrial medicine rule

    z When the engine is ruinjury caused by: rotating and hot co on motors with ext

    cal voltage). Contaz Unauthorised engine m

    any liability claims agaresultant damage.

    z Equally, manipulationstrol system can affect and the exhaust charalegislation on pollutionteed under such condi

    z Do not change the cooblower of fan. An unobmust be guaranteed.The manufacturer will age resulting from this

    z When carrying out ma

    gine, the use of DEUTZ original parts is pre-scribed. These are specially designed for your engine and guarantee perfect operation.Non-compliance results in the expiry of the war-ranty!Maintenance/cleaning work on the engine may only be carried out when the engine is not run-ning and has cooled down.When doing this, make sure that the electrical system is switched off (remove ignition key).The specifications for accident prevention with electrical systems (e.g. VDE-0100/-0101/-0104/-

    OBJ_DOKU-15294-001.fm Seite 2 Donnerstag, 28. Februar 2008 9:58 09nnel trained in its use and

    the prevention of acci-lly recognised safety and s must be observed.

    nning there is a danger of

    mponentsernal ignition (high electri-ct must be avoided!odifications will invalidate inst the manufacturer for

    to the injection and con-the engine's performance cteristics. Adherence to can no longer be guaran-tions.ling air feed area to the

    0105 Electrical protective measures against dan-gerous contact voltages) must be observed.Cover all electrical components tightly when cleaning with liquids.

    z Do not work on the fuel system while the engine is running - Danger to life!Wait for the pressure to drop after the engine has come to a standstill (in engines with DEUTZ Common Rail about 5 minutes, otherwise 1 minute) because the system is under high pressure - Danger to life!During the first trial run do not stand in the dan-ger area of the engine.Danger due to high pressure in case of leaks - Danger to life! In case of leaks immediately contact work-

    shop. When working on the fuel system, make sure

    that the engine is not started inadvertently 2008structed cooling air supply

    accept no liability for dam-.intenance work on the en-

    during repairs - Danger to life!

  • Foreword

    2008

    Dear customer,

    Congratulations on the purchase of your DEUTZ en-gine.DEUTZ air/liquid-cooled engines are developed for a broad spectrum of applications. Consequently, a wide range of variants is offered to meet the require-ments of specific cases.The engine is equipped accordingly for the particular installation situation, i.e. not all the components de-scribed in the operating manual are installed in your engine.We have endeavoured to so that you will be able to maintenance instructions amore quickly and easily.Please make sure that thisable to everyone involved nance and repair of the enunderstood the contents.If you have any queries, phappy to advise you.Sincerely,DEUTZ AG

    Engine serial number

    Please enter the engine serial number here. This will simplify the handling of customer service, repair and spare parts queries.

    Notes

    We reserve the right to make technical changes to the descriptions and data in this operating manual in the interest of further development of the engines.

    OBJ_DOKU-15294-001.fm Seite 3 Donnerstag, 28. Februar 2008 9:58 09highlight any differences locate the operating and pplicable to your engine

    operating manual is avail-in the operation, mainte-gine and that they have

    lease contact us, we'll be

    This document may only be reprinted and repro-duced, even in part, with our express permission.3

  • Contents

    4

    Notes . . . . . . . . . . . . . . . . . . . . . . . 2Foreword. . . . . . . . . . . . . . . . . . . . . 31 General. . . . . . . . . . . . . . . . . . . . 52 Engine description . . . . . . . . . . . . . 7

    Type . . . . . . . . . . . . . . . . . . . . . 7Engine illustrations . . . . . . . . . . . . . . 9Lubricating oil schematic . . . . . . . . . . . 13Fuel schematic . . . . . . . . . . . . . . . . 18Coolant schematic . . . . . . . . . . . . . . 19Exhaust gas recirculation . . . . . . . . . . . 21Electrics/Electronics .

    3 Operation . . . . . .Ambient conditions . .Initial commissioning .Start procedure . . . .Operation monitoring .Stop procedure . . . .

    4 Operating media. . .Lubricating oil . . . . .Fuel . . . . . . . . . .Coolant . . . . . . . .

    5 Maintenance . . . . .Maintenance schedule

    6 Care and maintenancLubricating oil system.Fuel system. . . . . .Cooling system . . . .Engine cleaning. . . .

    Suction system . . . . . . . . . . . . . . . . 47Belt drives . . . . . . . . . . . . . . . . . . 49Setting work . . . . . . . . . . . . . . . . . 51Electrical system . . . . . . . . . . . . . . . 53

    7 Faults. . . . . . . . . . . . . . . . . . . . . 55Fault table . . . . . . . . . . . . . . . . . . 55Engine management . . . . . . . . . . . . . 60

    8 Transport and storage . . . . . . . . . . . 62Transport . . . . . . . . . . . . . . . . . . . 62Protecting the engine against corrosion . . . 63

    OBJ_DOKU-15294-001.fm Seite 4 Donnerstag, 28. Februar 2008 9:58 09 . . . . . . . . . . . . 23 . . . . . . . . . . . . 24 . . . . . . . . . . . . 24 . . . . . . . . . . . . 25 . . . . . . . . . . . . 27 . . . . . . . . . . . . 28 . . . . . . . . . . . . 30 . . . . . . . . . . . . 31 . . . . . . . . . . . . 31 . . . . . . . . . . . . 33 . . . . . . . . . . . . 34 . . . . . . . . . . . . 35 . . . . . . . . . . . . 35e work . . . . . . . . 38

    9 Technical data . . . . . . . . . . . . . . . . 65Engine and setting data . . . . . . . . . . . 65Tools . . . . . . . . . . . . . . . . . . . . . 70 2008 . . . . . . . . . . . . 38 . . . . . . . . . . . . 40 . . . . . . . . . . . . 44 . . . . . . . . . . . . 46

  • General

    2008

    1DEUTZ diesel enginesDEUTZ diesel engines are the product of years of re-search and development. Profound know-how com-bined with high quality requirements are the guarantee for the production of engines with a long life, high reliability levels and low fuel consumption. Obviously the high requirements for the protection of the environment are also met.

    Safety precautions when the engine is running

    Maintenance work or repairs may only be performed on the shut-down engine. Make sure that the engine cannot be started inadvertdent!After repair work: Check threplaced and that all toolsthe engine.Observe industrial safety rthe engine in an enclosedWhen working on the runnmust be close fitting.Never fill the fuel tank whi

    Service and Maintenanc

    Service and maintenance whether the engine satisfamands. Recommended sefore be observed and servimust be carried out conscSpecial care should be takmanding operating conditi

    Original DEUTZ parts

    Original DEUTZ parts are quality demands as the DE

    velopments for improving the engines are also intro-duced in the original DEUTZ parts of course. Only the use of original DEUTZ parts manufactured ac-cording to the state-of-the-art can guarantee perfect functioning and high reliability.

    DEUTZ Xchange components

    DEUTZ replacement parts are a low-cost alternative. Of course, the quality standards here are just as high as for new parts. DEUTZ replacement parts are equal to the original DEUTZ parts in function and re-liability.

    ity with notes on product responsibilities and servic-es. Or you can use another fast, convenient way via the Internet under www.deutzshop.de. The DEUTZ P@rts Online parts catalogue gives you a direct con-tact to your nearest local service partner.

    22-022-5850

    om

    CaliforniaProposition 65 WarningDiesel engines and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

    OBJ_DOKU-15294-001.fm Seite 5 Donnerstag, 28. Februar 2008 9:58 09ently - Danger of acci-

    at all guards have been have been removed from

    egulations when running space or underground.ing engine, work clothing

    le the engine is running.

    e

    are also decisive for ctorily meets the set de-rvice intervals must there-ce and maintenance work ientiously.

    Asbestos

    The gaskets used in this engine contain no asbestos. Please use the appropriate original DEUTZ parts for maintenance and repair work.

    Service

    We want to preserve the hi