Deutz Engine 1012 1013 ser

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    Operation M

    1012

    1013

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    Please read and observe the information givenin this Operation Manual. This will enable youto avoid accidents, preserve the manufacturerswarranty and maintain the engine in peakoperating condition.

    This engine has been built exclusively for theapplication specified in the scope of supply asdescribed by the equipment manufacturer and is to be used only for the intended purpose.Any use exceeding that scope is considered tobe contrary to the intended purpose. Themanufacturer will not assume responsibility forany damage resulting therefrom. The risksinvolved are to be borne solely by the user.

    Use in accordance with the intended purposealso implies compliance with the conditionslaid down by the manufacturer for operation,maintenance and servicing. The engine shouldonly be operated by personnel trained in its useand the hazards involved.

    The relevant accident prevention guidelinesand other generally accepted safety andindustrial hygiene regulations must beobserved.

    Unauthorized engine modifications willinvalidate any liability claims against the manu-facturer for resultant damage.Manipulations ofthe injection and regulating system may alsoinfluence the performance of the engine, and itsemissions. Adherence to legislation onpollution cannot be guaranteed under suchconditions.

    Do not alter, modify or adapt the cooling airintake area to the fan. The manufacturer will notassume responsibility for any damage resulting

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    0297 9682

    Operation M

    1012

    1013

    Engineserial number:

    Please enter the engine serial number here. Thisnumber should be quoted when inquiring aboutCustomer Service, Repairs or Spare Parts (see Section2.1).

    All rights reserved. Technical modifications required to

    improve our engines are reserved with regard tospecification data and other technical informationcontained in this Operation Manual No part of this

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    Dear Customer,

    Liquid-cooled DEUTZ engines are designedfor a large number of applications.Consequently, a wide range of variants areoffered to meet the requirements of specificcases.

    Your engine is appropriately equipped forthe installation concerned, which means thatnot all of the components described in this

    Operation Manual are necessarily mountedto your engine.

    We have endeavored to highlight anydifferences so that you will be able to locatethe operating and maintenance instructionsrelevant to your engine quickly and easily.

    Please read this Manual before starting yourengine, and always observe the operatingand maintenance instructions.

    We are available to help with any additional

    Foreword

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    Table

    1. General

    2. Engine Description2.1 Model

    2.1.1 Rating Plate

    2.1.2 Rating Plate Location2.1.3 Engine Serial Number

    2.1.4 Cylinder Numbering

    2.2 Engine Illustrations

    2.2.1 Service Side 1012

    2.2.2 Starter Side 1012

    2.2.3 Service Side 1012 E

    2.2.4 Starter Side 1012 E

    2.2.5 Service Side 1013

    2.2.6 Starter Side 1013

    2.2.7 Service Side 1013 E2.2.8 Starter Side 1013 E2.2.9 Starter Side

    Unit Engine BF4M 1013 EC2.2.10 Service Side

    Unit Engine BF4M 1013 EC2.2.11 Starter Side

    Unit Engine BF6M 1013 EC2.2.12 Service Side

    Unit Engine BF6M 1013 EC

    2.3 Lube Oil Circuit

    2.3.1 Lube Oil Circuit Schematic 1012/1012 E

    2.3.2 Lube Oil Circuit Schematic 1013/1013 E

    2.4 Fuel System

    2.4.1 Fuel System Schematic

    2.5 Cooling System

    2.5.1 Cooling System Schematic 1012

    2.5.2 Cooling System Schematic 1012 E

    2.5.3 Cooling System Schematic 10132.5.4 Cooling System Schematic 1013 E

    3. Engine Operation3.1 Commissioning

    3.1.1 Adding Engine Oil

    3.1.2 Filling Oil Bath Air Cleaner3.1.3 Adding Fuel3.1.4 Filling/Venting the Cooling System3.1.5 Other Preparations

    3.1.6 Other Preparations

    3.2 Starting3.2.1 Electric Starting

    3.3 Monitoring Systems

    3.3.1 Engine Oil Pressure

    3.3.2 Coolant Temperature

    3.3.3 Coolant Level/Level Gauge

    3.4 Stopping

    3.4.1 Engines with Mechanical Shutdown

    3.4.2 Engines with Electrical Shutdown

    3.5 Operating Conditions

    3.5.1 Winter Operation

    3.5.2 High Ambient Temperature, High Altitude

    4. Operating M4.1 Lube Oil

    4.1.1 Quality Grade

    4.1.2 Viscosity

    4.2 Fuel

    4.2.1 Quality Grade4.2.2 Winter Grade4.3 Coolant

    4.3.1 Water Quality

    4.3.2 Coolant Prep

    4.3.3 Antifreeze/Ch

    5. Routine Ma5.1 Maintenance S

    5.2 Maintenance C

    5.3 Maintenance R

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    Table of contents

    6. Service and Maintenance6.1 Lubrication System

    6.1.1 Oil Change Intervals6.1.2 Changing Engine Oil, Checking Oil Level

    6.1.3 Changing Oil Filter

    6.1.4 Cleaning/Changing Oil Filter (Cup)6.2 Fuel System

    6.2.1 Changing Fuel Filter

    6.2.2 Cleaning / Changing Fuel Pre-Filter

    Element6.2.3 Venting the Fuel System

    with Preliminary Fuel Filter

    6.2.4 Venting the Fuel Systemw/o Preliminary Fuel Filter

    6.2.5 Changing Fuel Leakage Pipes

    6.3 Cooling System

    6.3.1 Cleaning Intervals6.3.2 Cleaning Cooling System

    6.3.3 Draining Cooling System 1012 / 10136.3.4 Filling / Venting Cooling System

    1012 / 10136.3.5 Draining the Cooling System

    1012 E / 1013 E6.3.6 Filling/Venting the Cooling System

    1012 E / 1013 E6.3.7 Draining the Cooling System

    Unit Engine6.3.8 Filling/Venting the Cooling System

    Unit Engine6.3.9 Draining the Charge Air Cooler

    6.5 Belt Drives

    6.5.1 Checking V-Belts

    6.5.2 Tensioning Fan / Alternator Belts 1012

    6.5.3 Changing Fan / Alternator Belts 1012

    6.5.4 Tensioning Coolant / Fuel Pump Belts1012

    6.5.5 Changing Coolant / Fuel Pump Belts1012

    6.5.6 Tensioning Coolant / Fuel Pump Belts1012 E

    6.5.7 Changing Coolant / Fuel Pump Belts1012 E

    6.5.8 Tensioning Alternator Belt 1012 E

    6.5.9 Changing Alternator Belt 1012 E

    6.5.10 Tensioning / Changing Compressor /Alternator Belts 1013

    6.5.11 Tensioning Coolant / Fuel Pump Belts1013

    6.5.12 Changing Coolant / Fuel Pump Belts1013

    6.5.13 Tensioning / Changing Alternator Belt1013

    6.5.14 Tensioning Coolant / Fuel Pump Belts1013 E

    6.5.15 Changing Coolant / Fuel Pump Belts1013 E

    6.5.16 Tensioning / Changing Compressor Belt

    6.6 Adjustments

    6.6.1 Checking / Adjusting Valve Clearances6.6.1.1 Valve Clearance Adjustment Schematic

    6.7.1.3 Checking Specific

    6.7.2 Three-Phase Alter

    6.7.3 Lifting Tackle

    7. Troubleshootin

    7.1 Diagnosis Chart

    8. Engine Preserv8.1 Preservation

    9. Technical Spec9.1 Engine Specification9.2 Torque Wrench Set

    9.3 Tools

    10. Service

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    DEUTZ Diesel Engines

    are the product of many years of research anddevelopment. The resulting know-how, coupled

    with stringent quality standards, guarantee theirlong service life, high reliability and low fuelconsumption.It goes without saying that DEUTZ Diesel Enginesmeet the highest standards for environmentalprotection.

    Service

    Please contact one orepresentatives in the

    spare parts inquiries. carry out repairs quickonly genuine spare paOriginal parts from DEUin accordance with staPlease turn to the endservice information.

    !

    Care and Maintenance

    Sound care and maintenance practices will ensurethat the engine continues to meet the requirements

    placed on it. Recommended service intervals mustbe observed and service and maintenance workcarried out conscientiously.Special care should be taken under abnormallydemanding operating conditions.

    Asbestos

    Safety

    This symbol is used for all safetywarnings. Please follow themcarefully. The attention of operatingpersonnel should be drawn to thesesafety instructions. General safety

    and accident prevention regulations laid down bylaw must also be observed.

    Beware of Running Engine

    Shut the engine down before carrying out mainte-nance or repair work. Ensure that the engine cannotbe accidentally started. Risk of accidents.When the work is complete, be sure to refit anypanels and guards that may have been removed.Never fill the fuel tank while the engine is running.Observe industrial safety regulations when runningthe engine in an enclosed space or underground.

    CalPropositio

    Diesel engine exhaustuents are known to cause cancer, birth dductive harm.

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    1

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    2.1 Model

    2.2 Engine Illustrations2.3 Lube Oil Circuit

    2.4 Fuel System

    2.5 Cooling System

    Engine

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    2

    Engine Description

    26 332 0 26231 1

    2.1.1 Rating Plate 2.1.2 Rating Plate Location

    The rating plate Cis attached to the crankcase.The model A, the engine serial number Band theperformance data are stamped on the rating plate.The model and engine serial number must begiven when ordering spare parts.

    2.1.3 Engine Serial

    The engine serial number crankcase itself (arrow).

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