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The Black Powder Separator (BPS) System is to remove Black Powder from natural gas and hydrocarbon fluid lines sub-micron levels with minimal flow restricon. This technology offers full inline system approach to removing Black Powder in a safe, efficient and environmentally responsible process. Applicaons Oil · Gas · Water · Chemical Designed to operate with minimal flow restricon. Patented radial field magnec separaon technology removes Black Powder to submicron levels in full flow. Designed in a modular form to allow increase and decrease of flow volumes. Long life service with minimal consumables Removes ferrous and non-ferrous black powder contaminaon An environmental alternave which is cleanable and reusable for year. Black powder density may vary upon applicaon Black Powder Composion: Iron Oxides, Iron Sulfides, Calcium, Silica, other minerals Sources: Internal erosion and corrosion of carbon steel transmission pipelines, storage reservoirs and refining processes.

Designed to operate with minimal flow€¦ · Magnetic Separator Rare-earth Magnetic Separator Holding apacity m Gas: 6 lb/ft Liquids: 30 lbm/ft Magnetic Field Strength at Separator

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Page 1: Designed to operate with minimal flow€¦ · Magnetic Separator Rare-earth Magnetic Separator Holding apacity m Gas: 6 lb/ft Liquids: 30 lbm/ft Magnetic Field Strength at Separator

The Black Powder Separator (BPS) System is to remove Black Powder from natural gas and

hydrocarbon fluid lines sub-micron levels with minimal flow restriction. This technology offers full

inline system approach to removing Black Powder in a safe, efficient and environmentally responsible

process.

Applications

Oil · Gas · Water · Chemical

• Designed to operate with minimal flow

restriction.

• Patented radial field magnetic

separation technology removes Black

Powder to submicron levels in full flow.

• Designed in a modular form to allow

increase and decrease of flow volumes.

• Long life service with minimal

consumables

• Removes ferrous and non-ferrous black

powder contamination

• An environmental alternative which is

cleanable and reusable for year.

• Black powder density may vary upon

application

Black Powder

Composition: Iron Oxides, Iron Sulfides, Calcium, Silica, other minerals

Sources: Internal erosion and corrosion of carbon steel transmission pipelines, storage

reservoirs and refining processes.

Page 2: Designed to operate with minimal flow€¦ · Magnetic Separator Rare-earth Magnetic Separator Holding apacity m Gas: 6 lb/ft Liquids: 30 lbm/ft Magnetic Field Strength at Separator

Mechanical Properties (Based on 2”OD Magnetic Separator Rod) Black Powder Separation Capability Range

0.5 μm—500 μm

Efficiency >95%

Clean Pressure Drop <0.5 psi

Operating Pressures All standard industry

Operating Temperatures 300 °F Max (600 °F Special Order)

Magnetic Separator Rare-earth

Magnetic Separator Holding Capacity

Gas: 6 lbm/ft Liquids: 30 lbm/ft

Magnetic Field Strength at Separator

740 lbm/ft

Vibration Resistant Yes

Materials of Construction

• 316 Stainless Steel Separator rods

• Carbon Steel vessel body sizes 24”- 48”

• Stainless Steel vessel body sizes 5” - 24”

*Specialty alloys available for corrosive applications

Recommended Installation—Prior to:

• Gas Compression Stations

• Hydrocarbon Fluid Pumping Stations

• Metering Stations

• Refineries—Chemical, LNG, Power Plants

Design Modular Design Scaled to flow and

contamination requirements

Cleaning Mechanism Manual, Semi-manual, Full-automatic

Maintenance Interval 6-24 months (average)

Design Code ASME VIII Div.1

Area Classification Class I, Zone I, Zone II

Warranty 1 Years

Magnetic Separator Operating Life

15+ Years

Service Gaseous Service

Liquid Service

Cryogenic Service

Typical Applications

• Natural Gas Product

Transmission Lines

• Crude Oil Product

Transmission Lines

• LNG

• Pigging

• Refined Products

• Glycol

• Propane

• Chemical

• Amine

• Trans Loading

Magnetic Separator Rod assembled with a 48” vessel

enclosure

16 Module Duplex Separator System with bypass

Black Powder Solutions

ww.blackpowdersolutions.com

1.403.212.1810