DEPO Xpert K 2

DEPO Xpert K 2.0

Tools and Holding Fixtures

Profi Program for Power User

1. Edition 03/2021 · DEPO Xpert K 2.0Tools and Holding Fixtures · Profi Program for Power User

Changes of any kind or misprints of technical data and prices do not entitle to claims. Pictorial representations are not mandatory. Reproduction of texts and images, even in part, is not permitted.

Heinz Deitert founded DEPO in 1989 with the objective of realising a more efficient milling technology.

He utilised his extensive experience in the industry to create a complete tool system. The subsequent development of optimal cutting strategies with coordinated tools enables shorter machine run times and ensures a significant increase in productivity in numerous production processes.

The widespread acceptance of the DEPO tooling system enabled the com-pany to establish itself remarkably quickly in the market. Decisive factors here were the level of innovation, flexibility and reliability that DEPO cus-tomers particularly appreciate.

The requirement of offering a “complete package for the toolmaking, moulding and diesinking industry” resulted in the foundation of DEPO Werkzeugmaschinentechnik in 1996.

The development and sale of machine tools and components in con-junction with our milling technology offers all users a high degree of efficiency.The DEPO CAM programming software and milling and strategy training courses complement the holistic corporate concept.

Service is very important for DEPO. Our employees ensure consistent de-velopment, competent advice and planning from the outset, a timely and high quality overall performance and an optimal service.Our staff here are standing by with the latest generation of machining centres, software and our entire tool programme to present you with the latest strategies and products. Come and experience our expertise for yourself.Make an appointment and come and visit us. We would be happy to provide you with information and advice.

About us

Exit Rheda-Wiedenbrück

Order also in our DEPO-Scout online shop: www.deposcout.de

3

Holding fixtures Product group Page

Xpert K HSK – Adapters XHFD Main adapters 31000 6

Xpert K SK – Adapters XHFD Main adapters 31000 6

Xpert K XHFDA – Screw-in adapters “40” M20 +K | Holding fixtures for screw-in tools 735 7

Xpert K XHFDA – Screw-in adapters “24” M10 +K | Holding fixtures for screw-in tools 735 8

Xpert K Shrink fit extensions “24” M 10 + K | Holding fixtures for shrinking in 736 9

Xpert K Shrink fit extensions “40” M20 +K | Holding fixtures for shrinking in 736 10

Xpert K Shrink fit extensions M10 +K | Shrink fit extensions für clamping shank Ø 3, 10, 12, 16 736 11

Xpert K HFDAV-Extensions M20 +K to M10 +K 31100 12

Xpert K XHFV-Extensions Extension between M20 +K and M20 +K interface 31100 12

Xpert K GXSSA-Screw-in adapters Allows the use of GXK-tools in srew-in holding fixtures 730 13

Xpert K Collet chuck SZF 10 M10 +K 31200 14

Collets for SZF 10 M10 +K 31200 14

Xpert K Collet chuck SZF 20 M 20 + K 31200 15

Collets for SZF 20 M20 +K 31200 15

Fitting kit for collet chuck SZF 10 MSET 24 31900 16

Fitting kit for collet chuck SZF 20 MSET 40 31900 16

End Mill | Ultra fine grade Carbide Product group Page

Xpert K Solid carbide spherical cutters GXKB, XKB aluminium machining – 25 30650 17

Xpert K Solid carbide spherical cutters GBW aluminium machining – 25 445 18

Xpert K Solid carbide toroidal cutters GXKT aluminium machining – 25 30650 19

Xpert K Solid carbide toroidal cutters GTW aluminium machining – 25 445 20

Xpert K Solid carbide spherical cutters GXKB for stainless steels – 45 30650 21

Xpert K Solid carbide toroidal cutters GXKT for stainless steels – 45 30650 21

Xpert K Solid carbide spherical cutters GBW for stainless steels – 45 445 22

Xpert K Solid carbide toroidal cutters GTW for stainless steels – 45 445 23

Xpert K Solid carbide spherical cutters GXKB, XKB for die and mold steels – 65 30650 24

Xpert K Solid carbide spherical cutters GBW for die and mold steels – 65 445 25

Xpert K Solid carbide toroidal cutters GXKT, XKT for die and mold steels – 65 30650 26

Xpert K Solid carbide toroidal cutters GTW for die and mold steels – 65 445 27

Xpert K Solid carbide shoulder milling cutters GE for die and mold steels – 65 445 28

Xpert K Solid carbide spherical cutters GXKB for hard machining – 85 30650 29

Xpert K Solid carbide toroidal cutters GXKT for hard machining – 85 30650 29

Screw-in Milling cutter Product group Page

Xpert K Screw-in milling cutters cylindrical | for round carbide inserts 30700 30

Xpert K Screw-in milling cutters conical | for round carbide inserts 30700 30

Xpert K Screw-in milling cutters rhombical polygonal carbide inserts | System 91/94 30700 31

Fitting kit for Xpert K Screw-in milling cutters MSET 24 31900 31

Cutting parameters 32–36

Installation instructions for centering cone 37

General DEPO cutting materials number system 38

INDEX

4

FLEXIBILITYA variety of simple and quick-change holding fixtures and extensions allows you to respond quickly to the different cutting task’s requirements, irrespective of wheth-er you need to go deeper or need a different tool diameter. A cylindrical shank shape is possible by turning the holding fixture. The tool geometries that have been tuned to suit different workpiece materials allow them to be machined at a greater depth if there is a supply of coolant to the cutting edge, ensuring the cutting edge is retained for a long time.

MODULARITYThe modular structure means that you are free to adapt the system to the SK40 and HSK-machine separation points of your machinery. The complete compatibility and functionality of interchangeable extensions and holding fixtures give a wide range of combinations for carrying out your cutting tasks.

COST REDUCTIONOur contribution to conserving resources: Making short-shank tools requires less raw material than conventional end mill tools. This sustainability benefit shows up for you as lower prices.

STABILITYRather like a ballpoint pen refill in its casing, the stable support and the short lever arm in the milling tools in the holding fixtures result in high cutting parameters giving short ma-chining times and a good surface quality.

The benefits are obvious

Xpert K 2.0 Short Shank Milling System

5

R ≥ 8

GXSV-shrink fit holding fixtures with DEPO-inter-

face in XHFD-main adapter with HSK joint

GXSV-shrink fit holding fixtures and HFDAV exten-sion with DEPO interface

in XHFD-main adapter with HSK joint

Examples for tool assembly

Guide values:vc = 60 m/minap = 0,1 mmf = 0,2 mm/U

The modular design of the DEPO Xpert short shank milling system 2.0 means that with a limited number of individual components it is possible to tackle milling tasks at a greater depth.

The GXSV shrink fit holding fixtures can be directly mounted in the XFHD main adapter with HSK ot SK40 machine joints or with the help of the HFDAV extensions be adapted to even greater depths.

The DEPO interface ensures an exceptional concentricity using a fit cone thread combination and the necessary degree of stiffness with a large planar location. All components have holes for an in-ternal cooling supply, which enables the coolant to be transported into deep cavities as far as the cutting edge.

Always use the shortest possible combination in order to achieve the maximum cutting performance with high cutting data and good surface quality as a result of the stability of the system. If you encounter problems with extremely small draft angles, for exam-ple rib and slot designs, there is the possibility of making suitable adaptations to the cone angle by turning the holders (53-54 HRC), e.g. directly in the milling machine.

Make modifications step by step as far as the maximum range re-quired and always round off the run-out with R ≥ 8mm, in order to maintain the stability of the system.

In the case of cylindrical modifications, a residual wall thickness of less than 2 mm should be turned off up to a maximum of 5 mm be-fore the end of the clamping shank, as otherwise the cross-section will be weakened too much.

Use moderate cutting parameters so that the concentricity is not affected by the turning process.

When shrinking in or out with induction shrinking devices, it is rec-ommended that the power should be set low (around 800 W) so that the holding fixtures do not overheat.

Precision of the parts: all holders and cones are manufactured to an accuracy of 0.002 mm. The fit between the cone and the mount matches H7 / h6.

6

Xpert K | HSK-adapters XHFD | Main adapters

• HSK main adapters according to DIN 69893, Shape A, for automatic tool change, high repeat accuracy and fixed axial positioning through planar location to the machine spindle

• For direct fitting of holding fixtures and tools with interface M10+K or M20+K

Order code X2 Ø D X1 Ø D2 KL GL

XHFD 6324 HSK 63 24 M10 + K 52 50 76XHFD 6310024 HSK 63 24 M10 + K 52 100 126XHFD 6340 HSK 63 40 M20 + K 52 50 76XHFD 6310040 HSK 63 40 M20 + K 52 100 126XHFD 6315040 HSK 63 40 M20 + K 52 150 176XHFD 6320040 HSK 63 40 M20 + K 52 200 226XHFD 10024 HSK 100 24 M10 + K 75 50 79XHFD 10040 HSK 100 40 M20 + K 75 50 79XHFD 10010040 HSK 100 40 M20 + K 75 100 129XHFD 10015040 HSK 100 40 M20 + K 75 150 179XHFD 10020040 HSK 100 40 M20 + K 75 200 229XHFD 10025040 HSK 100 40 M20 + K 75 250 279XHFD 10030040 HSK 100 40 M20 + K 75 300 329XHFD 10035040 HSK 100 40 M20 + K 75 350 379

Order code X2 Ø D X1 Ø D2 KL GL

XHFD SK 4024 SK 40 24 M10 + K 52 50 66XHFD SK 4040 SK 40 40 M20 + K 52 50 66XHFD SK 5040 SK 50 40 M20 + K 65 50 66

• Central hole for cooling agent

• Hole for data medium (coding chip)

• Balancing quality: Precision-balanced G2.5/ 25,000 rpm

Xpert K | SK-adapters XHFD | Main adapters

Ø D

Ø D

2

KLX2

GL

X1

Ø D

Ø D

2

KLX2GL

X1

Product group 3100

Other cone sizes and special lengths on request.

Other cone sizes and special lengths on request.

Product group 3100

• Central hole for cooling agent • Balancing quality: Precision-balanced

G2,5 / 25,000 rpm

• SK main adapters according to DIN 69871. Shape AD; for automatic tool change

• For direct fitting of holding fixtures and tools with interface M10+K or M20+K

7

Order code Article Order code

MSET 40-2for M20 +K

Rubber spring PG 20-2

Centering cone PK 20-2

Circlip SR 20 (SG 20)

Xpert K | XHFDA Screw-in adapters “40“ | M20+K

• Screw-in adapters for fastening screw-in milling cutters with standard DEPO interface, high stability and concentricity through conditioning planar location and centering cone


Supplied without centering cone and assembling material. Installation instruction on Page 37.

• For direct fixing in XHFD-main adapters or XHFV- Extension with M20+K interface

• Recommended tightening torque: 170 Nm

Product group 735

Order code GL KL Ø D X1 X2 α SW

XHFDA 100 06 40 110 100 9,8 M6 M20 + K 9° 34

XHFDA 100 07 40 110 100 11,6 M7 M20 + K 8,5° 34

XHFDA 100 08 40 110 100 12,8 M8 M20 + K 8,2° 34

XHFDA 100 10 40 110 100 15,4 M10 M20 + K 7,4° 34

XHFDA 100 12 40 110 100 23 M12 M20 + K 5,1° 34

INSTALLATION SET for XHFDA Screw-in adapters / MSET 40-2

Product group 31900

Securing against removal:

1 piece SR 20

alternativ: 1 piece SG 20

Rubber springconsisting of:

1 piece 1 piece

Centering cone

X1

Ø D

α

GL

Ø 4

0

wrench size SW X2

KL5

8

Xpert K | XHFDA Screw-in adapters “24” | M10+K


INSTALLATION SET for XHFDA-Screw-in adapters | MSET 24

Product group 31900

• Screw-in adapters for fastening screw-in milling cutters with standard DEPO interface. High stability and concentricity through conditioning planar location and centering cone


• For direct fixing in XHFD main adapters or in HFDAV- extension with M10+K interface


Product group 735

Order code GL KL L Ø D X1 X2 α SW

XHFDA 25 06 24 25 15 8 9,8 M6 M10 + K 45° 22

XHFDA 50 06 24 60 50 5 9,8 M6 M10 + K 9,6° 22

XHFDA 50 07 24 60 50 5 11,6 M7 M10 + K 8,5° 22

XHFDA 25 08 24 25 25 – 12,8 M8 M10 + K 12,7° 22

XHFDA 50 08 24 60 50 5 12,8 M8 M10 + K 7,1° 22

XHFDA 30 10 24 30 17 14 17,8 M10 M10 + K 45° 22

XHFDA 50 10 24 60 50 5 15,4 M10 M10 + K 5,5° 22

XHFDA 60 10 24 60 60 29 17,8 M10 M10 + K 2,9° 22


MSET 24for M10 + K

Rubber spring PG 10

Centering cone PK 10

Rubber locking ring SG 10


1 piece 1 piece 1 piece + 1 reserve part

Centering cone Rubber locking ring

X1

Ø D

α

GL

Ø 2

4

Schlüsselweite SW X2

KLL

Wrench size SW

9

Xpert K | Shrink fit extension “24” | M10+K


INSTALLATION SET for GXSV-shrink fit extensions “24” | MSET 24

Product group 31900

• Shrink fit extensions with DEPO Xpert K interface for high stability and running accuracy through planar location and centering cone

• For direct fixing in the XHFD main adapters or in HFDAV-Extension with M10+K interface

• Only for clamping DEPO-Xpert-Short shank tools! Clamping of tools that protrude out a long way can lead to damage to the holding fixtures!


Product group 736

Order code X1 Ø D KL GL α X2 SW

GXSV 06 050 24 4 5,9 50 60 10,3° M10+K 22

GXSV 06 100 24 4 5,9 100 110 5,2° M10+K 22

GXSV 06 150 24 4 5,9 150 160 3,5° M10+K 22

GXSV 08 050 24 6 7,9 50 60 9,2° M10+K 22

GXSV 08 100 24 6 7,9 100 110 4,6° M10+K 22

GXSV 08 150 24 6 7,9 150 160 3,1° M10+K 22

GXSV 10 050 24 6 9,9 50 60 8° M10+K 22

GXSV 10 100 24 6 9,9 100 110 4° M10+K 22

GXSV 10 150 24 6 9,9 150 160 2,7° M10+K 22

GXSV 12 050 24 8 11,9 50 60 6,7° M10+K 22


MSET 24for M10 +K

Rubber spring PG 10


Rubber locking ring SG 10




X1

Ø D

α

KLGL

10

Ø 2

4

Schlüsselweite SWX2

max. 20mm!

Wrench size SW

10

Xpert K | Shrink fit extensions “40” | M20+K

Order code X1 ØD KL α GL X2 SW

GXSV 06 100 40 4 5,9 100 9,7° 110 M20 + K 34

GXSV 06 150 40 4 5,9 100 6,5° 110 M20 + K 34

GXSV 08 100 40 6 7,9 100 9,1° 110 M20 + K 34

GXSV 10 100 40 6 9,9 100 8,6° 110 M20 + K 34

GXSV 12 100 40 8 11,9 100 8° 110 M20 + K 34

GXSV 08 150 40 6 7,9 150 6,1° 160 M20 + K 34

GXSV 10 150 40 6 9,9 150 5,7° 160 M20 + K 34

GXSV 12 150 40 8 11,9 150 5,4° 160 M20 + K 34

GXSV 12 200 40 8 11,9 200 4° 210 M20 + K 34

GXSV 16 100 40 8 15 100 7,5° 110 M20 + K 34

GXSV 16 150 40 8 15 150 5° 160 M20 + K 34

GXSV 16 200 40 8 15 200 3,6° 210 M20 + K 34

INSTALLATION SET for GXSV-shrink fit extensions “40” | MSET 40-2

Product group 31900


• For fastening in XHFD-main adapters or XHFV-Extension with M20+K interface

• Only for clamping DEPO-Xpert short shank tools! Clamping of tools that protrude out a long way can lead to damage to the holding fixtures!


Product group 736



MSET 40-2for M 20 + K





1 piece SR 20



1 piece 1 piece

Centering cone

X2

X1Ø

D

α

KLGL

10

Ø 4

0

Schlüsselweite SWWrench size SW

11

Xpert K | Shrink fit extensions for tool-shanks Ø 3, 10, 12, 16

Order code X1 Ø D KL GL α X2 SW

XSVS 050 24/3 3 6 50 60 10,2° M10 + K 22

XSVS 100 24/3 3 6 100 110 5,2° M10 + K 22

XSVS 050 24/10 10 17 50 60 4,0° M10 + K 22

XSVS 050 40/10 10 17 50 60 13,0° M20 + K 34

XSVS 100 40/10 10 17 100 110 6,6° M20 + K 34

XSVS 150 40/10 10 17 150 160 4,4° M20 + K 34

XSV 20 100 40 12 19 100 110 6° M20 + K 34

XSV 20 150 40 12 19 150 160 4,2° M20 + K 34

XSV 25 100 40 16 24 100 110 4,8° M20 + K 34

XSV 25 150 40 16 24 150 160 3,2° M20 + K 34

Product group 31900


• For direct fixing in the XHFD main adapters

• For clamping tools with shank according to DIN 6535-HA

• Recommended tightening torque: 50 Nm (M10 + K), 170 Nm (M20 + K)

Product group 736


INSTALLATION SETS

Product group 31900


1 piece SR 20



MSET 40-2for M20 +K





1 piece 1 piece

Centering cone


MSET 24for M10 +K

Rubber spring PG 10


Circlip SG 10




X1Ø

D

α

KLGL

10

Ø 2

4 (4

0)

Schlüsselweite SWX2

Wrench size SW

12

Xpert K | HFDAV-Extensions

Order code GL KL X1 X2 α SW

HFDAV 20 20 8 M10 + K M20 + K 39° 34

HFDAV 40 40 30 M10 + K M20 + K 15° 34

HFDAV 60 60 50 M10 + K M20 + K 9° 34

HFDAV 80 80 70 M10 + K M20 + K 8° 34

HFDAV 100 100 90 M10 + K M20 + K 5,5° 34

HFDAV 150 150 140 M10 + K M20 + K 4,5° 34

HFDAV 200 200 190 M10 + K M20 + K 2,5° 34

X1

Ø 2

4

α

GL

Ø 4

0

Wrench size = SW X2

KL

Xpert K | XHFV-Extension

Order code GL X1 X2 SW

XHFV 604066 60 M20 + K M20 + K 34

X1

GL

Ø 4

0

wrench size SW X2

• Extension between XHFD main adapter and GXSV-/XSVS shrink fit extension or XHFDA screw-in adapters


• Extension between M20+K and M20+K interface


• Precision positioning by two sided DEPO interface with centring cone and locating face


• Precision positioning by two sided DEPO interface with centring cone and locating face


Product group 31100

Product group 31100


13

Xpert K | GXSSA-Screw-in adapters

Order code X1 Ø D Ø D2 KL GL α L1 X2 SW

GXSSA 0640/7 4 5,9 11,6 32,5 40 5° 17 M7 10

GXSSA 0830/8 6 7,9 12,8 22,5 30 6,2° 26 M8 10

GXSSA 1030/8 6 9,9 12,8 22,5 30 3,7° 26 M8 10

GXSSA 1240/10 8 11,9 15,4 32,5 40 3,1° 26 M10 14Ø

D

X2X1 ØD

2

KLGL

α

SW

wrench size = SW

• Allows the use of GXK-tools in srew-in holding fixtures


• Recommended tightening torque: 10 Nm (M7 and M8), 20 Nm (M12)

Product group 730

NOTES

14

Product group 31200

Product group 31200

• For the direct fastening in XHFD main adapters or HFDAV extension with M10+K interface

• Fastening of collets size SZ10

• Collet chuck with DEPO Xpert K interface for high stability and run-ning accuracy through locating face and centering cone


Xpert K | Collet chuck SZF 10 | M10+K

Collets for SZF 10

Order code Ø D GL X2 SW

SZF 10 22 35 M10+K 19

• Collets for fastening solid carbide tools with shanks according to DIN 6536-HA or DIN 1835-A

Order code X1

SZ 10-3 D 3

SZ 10-4 D 4

SZ 10-5 D 5

Order code X1

SZ 10-6 D 6

SZ 10-8 D 8

SZ 10-10 D 10

ØD

Ø24

SZ10-xwrench size SW

X2

GL

X1

27

17

Supplied without centering cone and assembling material. Suitable assembling material on page 16.

Also available as a set including a wrench with Order code SZF 10-Set.

15

Product group 31200

• For the direct fastening in XHFD main adapters with M20+K interface

• Fastening of collets size SZ20

• Collet chuck with DEPO Xpert K interface for high stability and run-ning accuracy through locating face and centering cone


Collets for SZF 20

Xpert K | Collet chuck SZF 20 | M20+K

Order code Ø D GL X2 SW

SZF 20 50 51 M 20 + K 35

• Collets for fastening solid carbide tools with shanks according to DIN 6535-HA or DIN 1835-A

Order code X1

SZ 20-3 D 3

SZ 20-4 D 4

SZ 20-6 D 6

SZ 20-8 D 8

SZ 20-10 D 10

Order code X1

SZ 20-12 D 12

SZ 20-14 D 14

SZ 20-16 D 16

SZ 20-18 D 18

SZ 20-20 D 20

X1

40

33

Product group 31200

Supplied without centering cone and assembling material. Suitable assembling material on page 16.

Also available as a set including a wrench with Order code SZF 20-Set.

ØD

SZ10-xwrench size SW

X2

Ø40

GL

SZ20-x

16

Order code Article

Paste XK Fitting lubricant

Order code Article

SZF 10 / Schlüssel Chuck wrench

SZF 10 / Mutter Clamping nut

Order code Article

SZF 20 / Schlüssel Chuck wrench

SZF 20 / Mutter Clamping nut

FITTING KIT for collet chuk SZF 20 | MSET 40-2

Product group 31900

FITTING KIT for collet chuk SZF 10 | MSET 24


1 piece SR 20



MSET 40-2





1 piece 1 piece

Centering cone

Product group 31900

Fitting lubricant for mounting the centering cone


MSET 24

Rubber spring PG 10


Circlip SG 10




17

Ø D

2

Ø D

GL

R

SL

L

• Solid carbide short shank spherical cutters suitable for GXSV shrink fit extensions

• Fine grain carbide provides the basis for an extra sharp and robust cutting edge. Suitable for machining aluminium, non-ferrous metals and plastics

• A hard material coating (ZSIX) provides wear protection with a low tendency to stick for trouble-free chip flow

• With internal coolant supply

• Spiralisation with a large helix angle and positive cutting angle for soft cutting and low vibration running

Order code Ø D R Ø D2 SL L GL no. teeth

GXKB 2 06 30-25 6 3 4 4 6,5 22,5 2

GXKB 2 08 40-25 8 4 6 5 7,5 32,5 2

GXKB 2 10 50-25 10 5 6 6 8,5 33,5 2

GXKB 2 12 60-25 12 6 8 7 9,5 34,5 2

XKB 2 16 80-25 16 8 8 12 15 50 2

Xpert K | Solid carbide spherical cutters | aluminium machining

Cutting parameters on page 32Product group 30650

18

Xpert K | Solid carbide spherical cutters | aluminium machining

Order code Ø D R Ø D2 SL L α° KL β° GL no. teeth

GBW 20100-4-26 1 0,5 4 2 3 5° 20 4,3° 40 2

GBW 20150-4-26 1,5 0,75 4 3 4 4,5° 20 3,6° 40 2

GBW 20200-4-26 2 1 4 4 6 4,1° 20 2,9° 40 2

GBW 20250-4-26 2,5 1,25 4 4 8 3,6° 20 2,1° 40 2

GBW 20300-4-26 3 1,5 4 5 8 2,4° 20 1,4° 40 2

GBW 20400-4-26 4 2 4 5 10 – 20 – 40 2

GBW 20100-6-26 1 0,5 6 2 3 8,4° 20 7,1° 40 2

GBW 20150-6-26 1,5 0,75 6 3 4 8° 20 6,4° 40 2

GBW 20200-6-26 2 1 6 4 6 8,1° 20 5,7° 40 2

GBW 20250-6-26 2,5 1,25 6 4 8 8,3° 20 5° 40 2

GBW 20300-6-26 3 1,5 6 5 8 7,1° 20 4,3° 40 2

GBW 20400-6-26 4 2 6 5 10 5,7° 20 2,9° 40 2

GBW 20500-6-26 5 2,5 6 6 10 2,9° 20 1,4° 40 2

GBW 20600-6-26 6 3 6 6 20 – – – 40 2

• Fine grain carbide with hard material coating (ZSIX) for processing aluminium, non-ferrous metals and plastics

• Spiraled cutting edges with helix angle λ=45°

• Cylindrical exempted from L = 8 mm, clamping shank according to DIN 6335-HA for shrink in

• External cooling channels for coolant supply

Product group 445 Cutting parameters on page 32

ØD2ØD

SL

GLKL

L

R

°

°

19

• Solid carbide short shank toroidal cutters suitable for GXSV shrink fit extensions

• Fine grain carbide with balanced durability and wear resistance for use in the high-speed machining of aluminium, non-ferrous metals and plastics

• A special hard material coating provides wear protection combined with an application-optimised cutting geometry

• Corner radii co-ordinated for common workpiece radii

• With central internal coolant supply

• Spiralisation and uneven cutting pitch for soft cutting and low vibration running

Xpert K | Solid carbide toroidal cutters | aluminium machining

Ø D

2

Ø D

GL

SL

L

R


GXKT 2 06 05-25 6 0,5 4 4 6,5 22,5 2

GXKT 2 06 10-25 6 1 4 4 6,5 22,5 2

GXKT 2 08 10-25 8 1 6 5 7,5 32,5 2

GXKT 3 08 20-25 8 2 6 5 7,5 32,5 3

GXKT 2 10 10-25 10 1 6 6 8,5 33,5 2

GXKT 3 10 20-25 10 2 6 6 8,5 33,5 3

GXKT 2 12 10-25 12 1 8 7 9,5 34,5 2

GXKT 3 12 20-25 12 2 8 7 9,5 34,5 3


20

Xpert K | Solid carbide toroidal cutters | aluminium machining


GTW 20202-6-26 2 0,2 6 4 6 8,1° 20 5,7° 40 2

GTW 20302-6-26 3 0,2 6 5 8 7,1° 20 4,3° 40 2

GTW 20405-6-26 4 0,5 6 5 10 5,7° 20 2,9° 40 2

GTW 20610-6-26 6 1 6 6 20 – – – 40 2

• Fine grain carbide with hard material coating (ZSIX) for processing aluminium, non-ferrous metals and plastics



• Cylindrical exempted from L= 8 mm, clamping shank according to DIN 6335-HA for shrink in

Product group 445

ØD2ØD

SL

GLKL

L

R

21

• A special hard material coating provides wear protection combined with an application-optimised cutting geometry

• With inner coolant channel


• Solid carbide short shank spherical and toroidal cutters suitable for GXSV shrink fit extensions

• Fine grain carbide with balanced durability and wear resistance for use in the high-speed machining of stainless steels, duplex stels, nickel-based alloys, titanium and titanium alloys

Xpert K | Solid carbide spherical cutters | for stainless steels

Xpert K | Solid carbide toroidal cutters | for stainless steels


GXKB 2 06 30 - 45 6 3 4 4 6,5 22,5 2

GXKB 2 08 40 - 45 8 4 6 5 7,5 32,5 2

GXKB 3 10 50 - 45 10 5 6 6 8,5 33,5 3

GXKB 3 12 60 - 45 12 6 8 7 9,5 34,5 3

GXKB 5 16 80 - 45 16 8 8 12 15 50 5


GXKT 2 06 10 - 45 6 1 4 4 6,5 22,5 2

GXKT 2 08 10 - 45 8 1 6 5 7,5 32,5 2

GXKT 2 10 20 - 45 10 2 6 6 8,5 33,5 2

GXKT 2 12 10 - 45 12 1 8 7 9,5 34,5 2

Cutting parameters on page 34


Product group 30650

Product group 30650

Ø D

2

Ø D

GL

R

SL

L

Ø D

2

Ø D

GL

SL

L

R

22



• Fine grain carbide with hard material coating (TiCrN) for the machining of stainless steels

• Spiraled cutting edges with helix angle λ =30°

Xpert K | Solid carbide spherical cutters | for stainless steels

ØD2ØD

SL

GLKL

L

R

°

°


GBW 20100-4-46 1 0,5 4 2 3 5° 2020 4,3° 40 2

GBW 20150-4-46 1,5 0,75 4 3 4 4,5° 20 3,6° 40 2

GBW 20200-4-46 2 1 4 4 6 4,1° 20 2,9° 40 2

GBW 20250-4-46 2,5 1,25 4 4 8 3,6° 20 2,1° 40 2

GBW 20300-4-46 3 1,5 4 5 8 2,4° 20 1,4° 40 2

GBW 30300-4-46 3 1,5 4 5 8 2,4° 20 1,4° 40 3

GBW 20400-4-46 4 2 4 5 10 – 20 – 40 2

GBW 30400-4-46 4 2 4 5 10 – 20 – 40 3

GBW 20100-6-46 1 0,5 6 2 3 8,4° 20 7,1° 40 2

GBW 20150-6-46 1,5 0,75 6 3 4 8° 20 6,4° 40 2

GBW 20200-6-46 2 1 6 4 6 8,1° 20 5,7° 40 2

GBW 20250-6-46 2,5 1,25 6 4 8 8,3° 20 5° 40 2

GBW 20300-6-46 3 1,5 6 5 8 7,1° 20 4,3° 40 2

GBW 30300-6-46 3 1,5 6 5 8 7,1° 20 4,3° 40 3

GBW 20400-6-46 4 2 6 5 10 5,7° 20 2,9° 40 2

GBW 30400-6-46 4 2 6 5 10 5,7° 20 2,9° 40 3

GBW 20500-6-46 5 2,5 6 6 10 2,9° 20 1,4° 40 2

GBW 30500-6-46 5 2,5 6 6 10 2,9° 20 1,4° 40 3

GBW 20600-6-46 6 3 6 6 20 – – – 40 2

GBW 30600-6-46 6 3 6 6 20 – – – 40 3

Product group 445

23


• Cylindrical exempted from L= 8 mm, clamping shank according to DIN 6335-HA for shrink in

• Fine grain carbide with hard material coating (TiCrN) for the machining of stainless steels

• Spiraled cutting edges with helix angle λ = 30°

Xpert K | Solid carbide toroidal cutters | for stainless steels


GTW 20202-6-46 2 0,2 6 4 6 8,1° 20 5,7° 40 2

GTW 20302-6-46 3 0,2 6 5 8 7,1° 20 4,3° 40 2

GTW 20405-6-46 4 0,5 6 5 10 5,7° 20 2,9° 40 2

GTW 30405-6-46 4 0,5 6 5 10 5,7° 20 2,9° 40 3

GTW 20610-6-46 6 1 6 6 20 – – – 40 2

GTW 30610-6-46 6 1 6 6 20 – – – 40 3

Product group 445

ØD2ØD

SL

GLKL

L

R

24

• A specia l hard material coating (AlTiCrN) provides wear protec-tion combined with an application-optimised cutting geometry

• Coordinated for common workpiece radii• With internal coolant supply• Spiralisation and uneven cutting pitch for soft cutting and low

vibration running

• Solid carbide short shank spherical cutters suitable for GXSV shrink fit extensions

• Fine grain carbide with balanced durability and wear resistance for use in the high-speed machining of high-alloy tool steels, die steels, hardened steels and cast materials up to 56 HRC

Xpert K | Solid carbide spherical cutters | for die and mold steels | up to 56 HRC

Ø D

2

Ø D

GL

R

SL

L


GXKB 2 06 30-65 6 3 4 4 6,5 22,5 2

GXKB 3 06 30-65 6 3 4 4 6,5 22,5 3

GXKB 2 08 40-65 8 4 6 5 7,5 32,5 2

GXKB 3 08 40-65 8 4 6 5 7,5 32,5 3

GXKB 5 08 40-65 8 4 6 5 7,5 32,5 5

GXKB 2 10 50-65 10 5 6 6 8,5 33,5 2

GXKB 3 10 50-65 10 5 6 6 8,5 33,5 3

GXKB 5 10 50-65 10 5 6 6 8,5 33,5 5

GXKB 2 12 60-65 12 6 8 7 9,5 34,5 2

GXKB 3 12 60-65 12 6 8 7 9,5 34,5 3

GXKB 5 12 60-65 12 6 8 7 9,5 34,5 5

XKB 2 16 80-65 16 8 8 12 15 50 2

XKB 5 16 80-65 16 8 8 12 15 50 5

XKB 7 16 80-65 16 8 8 12 15 50 7

XKB 3 20 100-65* 20 10 12 16 19 54 3

* While stocks last


25



• Fine grain carbide with hard material coating (AlTiCrN) for the ma-chining of high-alloy tool steels, die steels, hardened steels and cast materials up to 56 HRC


Xpert K | Solid carbide spherical cutters | for die and mold steels


ØD2ØD

SL

GLKL

L

R

°

°


GBW 20100-4-66 1 0,5 4 2 3 5° 20 4,3° 40 2

GBW 20150-4-66 1,5 0,75 4 3 4 4,5° 20 3,6° 40 2

GBW 20200-4-66 2 1 4 4 6 4,1° 20 2,9° 40 2

GBW 20250-4-66 2,5 1,25 4 4 8 3,6° 20 2,1° 40 2

GBW 20300-4-66 3 1,5 4 5 8 2,4° 20 1,4° 40 2

GBW 30300-4-66 3 1,5 4 5 8 2,4° 20 1,4° 40 3

GBW 20400-4-66 4 2 4 5 10 – 20 – 40 2

GBW 30400-4-66 4 2 4 5 10 – 20 – 40 3

GBW 20100-6-66 1 0,5 6 2 3 8,4° 20 7,1° 40 2

GBW 20150-6-66 1,5 0,75 6 3 4 8° 20 6,4° 40 2

GBW 20200-6-66 2 1 6 4 6 8,1° 20 5,7° 40 2

GBW 20250-6-66 2,5 1,25 6 4 8 8,3° 20 5° 40 2

GBW 20300-6-66 3 1,5 6 5 8 7,1° 20 4,3° 40 2

GBW 30300-6-66 3 1,5 6 5 8 7,1° 20 4,3° 40 3

GBW 20320-6-66 3 1,5 6 5 20 - - 4,3° 40 2

GBW 20400-6-66 4 2 6 5 10 5,7° 20 2,9° 40 2

GBW 30400-6-66 4 2 6 5 10 5,7° 20 2,9° 40 3

GBW 20420-6-66 4 2 6 5 20 - 20 2,9° 40 2

GBW 20500-6-66 5 2,5 6 6 10 2,9° 20 1,4° 40 2

GBW 30500-6-66 5 2,5 6 6 10 2,9° 20 1,4° 40 3

GBW 20600-6-66 6 3 6 6 20 – – – 40 2

GBW 30600-6-66 6 3 6 6 20 – – – 40 3

26

• A special hard material coating (AlTiCrN) provides wear protec-tion combined with an application-optimised cutting geometry

• Corner radii coordinated for common workpiece radii• With central internal coolant supply• Spiralisation and uneven cutting pitch for soft cutting and low

vibration running

• Solid carbide short shank toroidal cutters suitable for GXSV shrink fit extensions

• Fne grain carbide with balanced durability and wear resistance for use in the high-speed machining of high-alloy tool steels, die steels, hardened steels and cast materials up to 56 HRC

Xpert K | Solid carbide toroidal cutters | for die and mold steels | up to 56 HRC


GXKT 2 06 05-65 6 0,5 4 4 6,5 22,5 2

GXKT 2 06 10-65 6 1 4 4 6,5 22,5 2

GXKT 3 06 20-65 6 2 4 4 6,5 22,5 3

GXKT 2 08 10-65 8 1 6 5 7,5 32,5 2

GXKT 5 08 20-65 8 2 6 5 7,5 32,5 5

GXKT 2 10 10-65 10 1 6 6 8,5 33,5 2

GXKT 3 10 10-65 10 1 6 6 8,5 33,5 3

GXKT 5 10 30-65 10 3 6 6 8,5 33,5 5

GXKT 3 10 40-65 10 4 6 6 8,5 33,5 3

GXKT 2 12 10-65 12 1 8 7 9,5 34,5 2

GXKT 3 12 10-65 12 1 8 7 9,5 34,5 3

GXKT 3 12 30-65 12 3 8 7 9,5 34,5 3

GXKT 5 12 50-65 12 5 8 7 9,5 34,5 5

XKT 3 16 40-65 16 4 8 12 15 50 3

XKT 5 16 50-65 16 5 8 12 15 50 5

XKT 5 20 50-65 20 5 12 16 19 54 5

XKT 9 20 50-65 20 5 12 16 19 54 9

XKT 5 25 50-65 25 5 16 20 23 58 5

XKT 9 25 50-65 25 5 16 20 23 58 9

Ø D

2

Ø D

GL

SL

L

R


27


• Cylindrical exempted from L=8 mm, clamping shank according to DIN 6335-HA for shrink in

• Fine grain carbide with hard material coating (AlTiCrN) for machin-ing of high-alloy tool steels, die steels, hardened steels and cast materials up to 56 HRC

• Spiraled cutting edges with helix angle λ =30°

Xpert K | Solid carbide toroidal cutters | for die and mold steels

Product group 445

ØD2ØD

SL

GLKL

L

R


GTW 20202-6-66 2 0,2 6 4 6 8,1° 20 5,7° 40 2

GTW 20302-6-66 3 0,2 6 5 8 7,1° 20 4,3° 40 2

GTW 20305-6-66 3 0,5 6 5 20 – – 4,3° 40 2

GTW 20405-6-66 4 0,5 6 5 10 5,7° 20 2,9° 40 2

GTW 30405-6-66 4 0,5 6 5 10 5,7° 20 2,9° 40 3

GTW 20610-6-66 6 1 6 6 20 – – – 40 2

GTW 30610-6-66 6 1 6 6 20 – – – 40 3


28



• Fine grain carbide with hard material coating (AlTiCrN) for machin-ing of high-alloy tool steels, die steels, hardened steels and cast ma-terials up to 56 HRC


Xpert K | Solid carbide shoulder milling cutters | for die and mold steels

Order code Ø D Ø D2 SL L β° GL no. teeth

GE 2020020-6-65 2 6 4 20 5,7° 40 2

GE 2030020-6-65 3 6 5 20 4,3° 40 2

GE 2040020-6-65 4 6 5 20 2,9° 40 2

GE 2050020-6-65 5 6 6 20 1,4° 40 2

GE 2060020-6-65 6 6 6 20 – 40 2

Product group 445

ØD2ØD

SL

GL

L

29

• A special hard material coating provides wear protection combined with an optimised cutting geometry for extreme stress

• With internal coolant supply


• Solid carbide short shank spherical and toroidal cutters suitable for GXSV shrink fit holding fixtures

• Ultra fine grain carbide with balanced durability and wear resist-ance for use in the high-speed machining of hardened steels that exhibits an HRC hardness of 54 – 62

Xpert K | Solid carbide toroidal cutters | for hard machining to 54 – 62 HRC


GXKT 3 06 20 - 85 6 2 4 4 6,5 22,5 3

GXKT 3 08 20 - 85 8 2 6 5 7,5 32,5 3

GXKT 3 10 30 - 85 10 3 6 6 8,5 33,5 3

GXKT 3 12 40 - 85 12 4 8 7 9,5 34,5 3

Ø D

2

Ø D

GL

SL

L

R

Xpert K | Solid carbide spherical cutters | for hard machining to 54 – 62 HRC

Order code Ø D R SL L GL no. teeth

GXKB 2 06 30-85 6 3 4 6,5 22,5 2

GXKB 2 08 40-85 8 4 5 7,5 32,5 2

GXKB 2 10 50-85 10 5 6 8,5 33,5 2

GXKB 2 12 60-85 12 6 7 9,5 34,5 2

Ø D

2

Ø D

GL

R

SL

L

Product group 30650

Product group 30650



for hard machining to 54-62 HRC

30

• Highly accurate, hard machined insert seats ensure precise insert positioning as well as optimum radial and axial running accuracy

• Locating faces for sturdy support on the holding fixture

• Screw-in milling cutters for Xpert round carbide inserts for direct adaption on XHFD-main adapters or on HFDAV-extension with M10 +K or M20+K interface

• All screw-in tools are designed with holes for an internal coolant supply

ØD

2

X2

GL

ØD

Xpert K | Screw-in milling cutters | cylindrical | for round carbide inserts

ØD

2

X2

GL

ØD

Xpert K | Screw-in milling cutters | conical | for round carbide inserts

Order code Ø D R Ø D2 GL Inserts X2 no. teeth Screw

XK 21620/M10-K 16 4 24 60 X(S)-0208- M10 +K 2 2550XK 31620/M10-K 16 3 24 60 X-0206- M10 +K 3 X2050XK 22020/M10-K 20 5 24 55 X(S)-0310- M10 +K 2 3050XK 32020/M10-K 20 4 24 55 X(S)-0208- M10 +K 3 2550XK 42020/M10-K 20 3 24 55 X-0206- M10 +K 4 X2050XK 33220/M20-K 32 6 40 43 X(S)-0412- M10 +K 3 3550XK 43220/M20-K 32 5 40 43 X(S)-0310- M10 +K 4 3050XK 53220/M20-K 32 4 40 43 X(S)-0208- M10 +K 5 2550

Order code Ø D R Ø D2 GL Inserts X2 no. teeth Screw

XK 32520/M10-K 25 5 24 28 (23)* X(S)-0310- M10 +K 3 3050XK 42520/M10-K 25 4 24 28 (23)* X(S)-0208- M10 +K 4 2550XK 52520/M10-K 25 3 24 28 (23)* X-0206- M10 +K 5 X2050XK 44220/M20-K 42 6 40 43 X(S)-0412 M20 +K 4 3550XK 54220/M20-K 42 5 40 43 X(S)-0310- M20 +K 5 3050XK 74220/M20-K 42 4 40 43 X(S)-0208- M20 +K 7 2550

* (GL) measure of the first lot. Later series have GL=28 When assembling make sure the locating faces and mating faces are clean!

Figure similar

Figure similar

Supplied without centering cone and assembling material. When assembling make sure the locating faces and mating faces are clean!

Product group 30700

Product group 30700

• Highly accurate, hard machined insert seats ensure precise insert positioning as well as optimum radial and axial running accuracy


• Screw-in milling cutters for Xpert round carbide inserts for direct adaption on XHFD-main adapters or on HFDAV-extension with M10+K or M20+K interface


31

• Highly accurate, hard machined insert seats ensure pre-cise insert positioning as well as optimum radial and axial running accuracy

• Tools with different angles of attack κ contour milling (95°) and high feed milling (110°)


• Screw-in milling cutters for patented rhombical-polygonal indexable inserts for direct adaption on XHFD-base adapter or on HFDAV-extension with M10+K interface


R=1

Xpert K | Screw-in milling cutters | rhombical-polygonal carbide inserts | System 91/94

Order code Ø D Ø D2 GL κ° Inserts X2 no. teeth Screw

XK 32591/M10-K 25 24 30 95° X-040810- M10 +K 3 3050

XK 22594/M10-K 25 24 30 110° X-040810- M10 +K 2 3050

Figure similar

Supplied without centering cone and assembling material. When assembling make sure the locating faces and mating faces are clean!

Attention! When high feed milling observe maximum possible cutting depth apmax:

κ=110°

apmax = 0,8 mm, Rprog = 1,5 mm

Product group 30700

Product group 31900

INSTALLATION SETS

Product group 31900


1 piece SR 20



MSET 40-2for M20 +K





1 piece 1 piece

Centering cone


MSET 24for M10 +K

Rubber spring PG 10


Circlip SG 10




32

Short shank solid carbide tools Cutting parameters

Material vc [m/min]

ap [mm]

ae [mm]

Feed rate per tooth fz [mm]

Ø 1 Ø 1,5 Ø 2 Ø 2,5 Ø 3 Ø 4 Ø 5 Ø 6 Ø 8 Ø 10 Ø 12 Ø 16

Aluminium

unalloyed 500 – 550 0,05 – 0,1 x D 0,03 – 0,05 x D 0,007 0,02 0,04 0,045 0,048 0,05 0,06 0,08 0,1 0,12 0,14 0,18

Wrought alloy not hard-ened

500 – 550 0,05 – 0,1 x D 0,03 – 0,05 x D 0,007 0,02 0,04 0,045 0,048 0,05 0,06 0,08 0,1 0,12 0,14 0,18

Wrought alloy hardened 500 – 550 0,05 – 0,1 x D 0,03 – 0,05 x D 0,007 0,02 0,04 0,045 0,048 0,05 0,06 0,08 0,1 0,12 0,14 0,18

Cast alloy ≤ 6% Si 400 – 450 0,05 – 0,1 x D 0,03 – 0,05 x D 0,007 0,02 0,04 0,045 0,048 0,05 0,06 0,08 0,1 0,12 0,14 0,18

Cast alloy 6 - 12% Si 300 – 350 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,01 0,02 0,025 0,027 0,03 0,04 0,06 0,08 0,1 0,12 0,16

Cast alloy > 12% Si 200 – 250 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,01 0,02 0,025 0,027 0,03 0,04 0,06 0,08 0,1 0,12 0,16

Magnesium

Wrought alloy 150 – 200 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,01 0,02 0,025 0,027 0,03 0,04 0,06 0,08 0,1 0,12 0,16

Cast alloy 130 – 180 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,01 0,02 0,025 0,027 0,03 0,04 0,06 0,08 0,1 0,12 0,16

Copper

unalloyed 120 – 150 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,024 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

Wrought alloy not hardened 100 – 130 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

Wrought alloy hardened 80 – 110 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

Bronze

CuSn long-chipping 100 – 130 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

CuSn short-chipping 120 – 150 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

Brass

CuZn long-chipping 120 – 160 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

CuZn short-chipping 180 – 220 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

CuAlFe -Alloys

CuAlFe long-chipping 100 – 130 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

CuAlFe short-chipping 120 – 150 0,05 – 0,1 x D 0,03 – 0,05 x D 0,005 0,015 0,022 0,022 0,025 0,025 0,03 0,04 0,05 0,07 0,1 0,12

Plastics

Thermoplastic 120 – 140 0,05 – 0,1 x D 0,03 – 0,05 x D 0,007 0,02 0,04 0,045 0,048 0,05 0,06 0,08 0,12 0,15 0,2 0,25

Thermosetting plastic 80 – 110 0,05 – 0,1 x D 0,03 – 0,05 x D 0,007 0,02 0,04 0,045 0,048 0,05 0,06 0,08 0,12 0,15 0,2 0,25

Fibre-reinforced plastics 100 – 120 0,05 – 0,1 x D 0,03 – 0,05 x D 0,006 0,02 0,03 0,035 0,038 0,04 0,05 0,06 0,08 0,12 0,15 0,2

The indicated cutting speed vc refers to the effective diameter Deff

Spherical tools GXKB-25 and GBW-26 for aluminium and non-ferrous machining

33


Material vc [m/min]

ap [mm]

ae [mm]


Ø 2 Ø 3 Ø 4 Ø 6 Ø 8 Ø 10 Ø 12

Aluminium

unalloyed 500 – 550 0,05 – 0,2 x D 0,03 – 0,05 x D 0,04 0,045 0,05 0,06 0,1 0,12 0,15

Wrought alloy not hardened 500 – 550 0,05 – 0,2 x D 0,03 – 0,05 x D 0,04 0,045 0,05 0,06 0,1 0,12 0,15

Wrought alloy hardened 500 – 550 0,05 – 0,2 x D 0,03 – 0,05 x D 0,04 0,045 0,05 0,06 0,1 0,12 0,15

Cast alloy ≤ 6% Si 400 – 450 0,05 – 0,2 x D 0,03 – 0,05 x D 0,04 0,045 0,05 0,06 0,1 0,12 0,15

Cast alloy 6 - 12% Si 300 – 350 0,05 – 0,2 x D 0,03 – 0,05 x D 0,03 0,035 0,04 0,05 0,08 0,1 0,12

Cast alloy > 12% Si 200 – 250 0,05 – 0,2 x D 0,03 – 0,05 x D 0,03 0,035 0,04 0,05 0,08 0,1 0,12

Magnesium

Wrought alloy 150 – 200 0,05 – 0,2 x D 0,03 – 0,05 x D 0,03 0,035 0,04 0,05 0,08 0,1 0,12

Cast alloy 130 – 180 0,05 – 0,2 x D 0,03 – 0,05 x D 0,03 0,035 0,04 0,05 0,08 0,1 0,12

Copper

unalloyed 120 – 150 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,03 0,037 0,04 0,06 0,08 0,1

Wrought alloy not hardened 100 – 130 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,03 0,037 0,04 0,06 0,08 0,1

Wrought alloy hardened 80 – 110 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,027 0,035 0,04 0,06 0,08 0,1

Bronze

CuSn long-chipping 100 – 130 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,03 0,035 0,04 0,06 0,08 0,1

CuSn short-chipping 120 – 150 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,03 0,035 0,04 0,06 0,08 0,1

Brass

CuZn long-chipping 120 – 160 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,03 0,035 0,04 0,06 0,08 0,1

CuZn short-chipping 180 – 220 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,03 0,035 0,04 0,06 0,08 0,1

CuAlFe -Alloys

CuAlFe long-chipping 100 – 130 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,027 0,035 0,04 0,06 0,08 0,1

CuAlFe short-chipping 120 – 150 0,05 – 0,2 x D 0,03 – 0,05 x D 0,025 0,027 0,035 0,04 0,06 0,08 0,1

Plastics

Thermoplastic 120 – 140 0,05 – 0,2 x D 0,03 – 0,05 x D 0,05 0,06 0,07 0,08 0,12 0,15 0,18

Thermosetting plastic 80 – 110 0,05 – 0,2 x D 0,03 – 0,05 x D 0,05 0,06 0,07 0,08 0,12 0,15 0,18

Fibre-reinforced plastics 100 – 120 0,05 – 0,2 x D 0,03 – 0,05 x D 0,04 0,045 0,047 0,05 0,08 0,1 0,12

The indicated feed rating per tooth fz refers to tools with z=2

Toroidal tools GXKT-25 and GTW-26 for aluminium- and non-ferrous machining

Cutting parameters for DEPO Solid Carbide Tools:The specified values are guideline values for DEPO machines. They relate to an effective length KL of 100 mm and may need to be coordinat-ed with the machine/workpiece clamping system and extreme protruding lengths.

34


Material vc [m/min]

ap [mm]

ae [mm]


Ø 2 Ø 3 Ø 4 Ø 6 Ø 8 Ø 10 Ø 12

Stainless steels

sulphurated ≤ 700 N/mm2 (e.g.: 1.4104, 1.4305) 120 –140 0,05 – 0,08 x D 0,03 – 0,05 x D 0,01 0,018 0,02 0,03 0,035 0,045 0,05

austenitic ≤ 700 N/mm2 (e.g.: 1.4301, 1.4510) 100 – 120 0,05 – 0,08 x D 0,03 – 0,05 x D 0,01 0,015 0,02 0,03 0,035 0,045 0,05

austenitic ≤ 850 N/mm2 (e.g.: 1.4541, 1.4571) 90 –110 0,05 – 0,08 x D 0,03 – 0,05 x D 0,01 0,015 0,02 0,03 0,035 0,045 0,05

martensitic ≤ 1100 N/mm2 (e.g.: 1.4057, 1,4310) 90 – 110 0,05 – 0,08 x D 0,03 – 0,05 x D 0,008 0,01 0,015 0,025 0,03 0,035 0,04

Titanium and titanium alloys

≤ 850 N/mm2 (e.g.: 3.7025, 3.7114) 60 – 80 0,03 – 0,05 x D 0,03 – 0,05 x D 0,01 0,015 0,02 0,03 0,035 0,045 0,05

850 - 1200 N/mm2 (e.g.: 3.7115, 3.7164) 50 – 70 0,03 – 0,05 x D 0,03 – 0,05 x D 0,008 0,01 0,015 0,025 0,03 0,035 0,04

Special alloys

Nimonic, Hastelloy, Inconel 20 – 40 0,02 – 0,03 x D 0,03 – 0,05 x D 0,005 0,01 0,015 0,018 0,022 0,025 0,032


Toroidal tools GXKT-45 and GTW-46 for the machining of stainless steels

Material vc [m/min]

ap [mm]

ae [mm]


Ø 1 Ø 1,5 Ø 2 Ø 2,5 Ø 3 Ø 4 Ø 5 Ø 6 Ø 8 Ø 10 Ø 12 Ø 16

Stainless steels

sulphurated ≤ 700 N/mm2 (e.g.: 1.4104, 1.4305) 120 –140 0,05 – 0,08 x D 0,03 – 0,05 x D 0,003 0,005 0,007 0,01 0,012 0,015 0,02 0,03 0,04 0,05 0,06 0,08

austenitic ≤ 700 N/mm2 (e.g.: 1.4301, 1.4510) 100 – 120 0,05 – 0,08 x D 0,03 – 0,05 x D 0,003 0,005 0,007 0,01 0,012 0,015 0,02 0,03 0,04 0,05 0,06 0,08

austenitic ≤ 850 N/mm2 (e.g.: 1.4541, 1.4571) 90 –110 0,05 – 0,08 x D 0,03 – 0,05 x D 0,003 0,005 0,007 0,01 0,012 0,015 0,02 0,03 0,04 0,05 0,06 0,08

martensitic ≤ 1100 N/mm2 (e.g.: 1.4057, 1,4310) 90 – 110 0,05 – 0,08 x D 0,03 – 0,05 x D 0,002 0,004 0,006 0,008 0,01 0,012 0,015 0,025 0,03 0,035 0,04 0,06

Titanium and titanium alloys

≤ 850 N/mm2 (e.g.: 3.7025, 3.7114) 60 – 80 0,03 – 0,05 x D 0,03 – 0,05 x D 0,002 0,005 0,007 0,01 0,012 0,015 0,02 0,03 0,04 0,05 0,06 0,08

850 - 1200 N/mm2 (e.g.: 3.7115, 3.7164) 50 – 70 0,03 – 0,05 x D 0,03 – 0,05 x D 0,025 0,004 0,006 0,008 0,01 0,012 0,015 0,025 0,03 0,035 0,04 0,06

Secial alloys

Nimonic, Hastelloy, Inconel 20 - 40 0,02 - 0,03 x D 0,03 - 0,05 x D 0,002 0,004 0,006 0,007 0,008 0,01 0,012 0,02 0,025 0,03 0,035 0,05


Spherical tools GXKB-45 and GBW-46 for the machining of stainless steels

These materials should preferably be worked with coolant (emulsion)!

These materials should preferably be worked with coolant (emulsion)!


35

Material vc [m/min]

ap [mm]

ae [mm]


Ø 2 Ø 3 Ø 4 Ø 6 Ø 8 Ø 10 Ø 12 Ø 16 Ø 20 Ø 25

Tool steelsunalloyed 300 - 350 0,05 - 0,08 x D 0,03 - 0,05 x D 0,024 0,035 0,04 0,065 0,08 0,1 0,12 0,2 0,22 0,25

...for cold workinglow-alloyed up to 1000 N/mm2 250 - 300 0,05 - 0,08 x D 0,03 - 0,05 x D 0,024 0,035 0,04 0,065 0,08 0,1 0,12 0,2 0,22 0,25

low-alloyed up to 1200 N/mm2 200 - 250 0,03 - 0,05 x D 0,02 - 0,04 x D 0,02 0,03 0,035 0,055 0,06 0,08 0,1 0,15 0,18 0,2


high-alloy annealed up to 1000 N/mm2 200 - 250 0,05 - 0,08 x D 0,03 - 0,05 x D 0,02 0,03 0,035 0,055 0,06 0,08 0,1 0,15 0,18 0,2

high-alloy tempered up to 1300 N/mm2 130 - 180 0,03 - 0,05 x D 0,02 - 0,04 x D 0,015 0,025 0,03 0,045 0,05 0,06 0,08 0,1 0,12 0,15

...for hot workinglow-alloyed up to 1200 N/mm2 200 - 250 0,03 - 0,05 x D 0,02 - 0,04 x D 0,024 0,035 0,04 0,065 0,08 0,1 0,12 0,2 0,22 0,25


high-alloy annealed up to 1000 N/mm2 200 - 250 0,05 - 0,08 x D 0,03 - 0,05 x D 0,02 0,03 0,035 0,055 0,06 0,08 0,1 0,15 0,18 0,2



Hardened tool steel≤ 56 HRC 70 - 120 0,03 - 0,05 x D 0,02 - 0,04 x D 0,015 0,025 0,03 0,045 0,05 0,06 0,08 0,1 0,12 0,15

Cutting parameters for DEPO Solid Carbide Tools:The specified values are guiadeline values for DEPO machines. They relate to an effective length KL of 100 mm and may need to be coordi-nated with the machine/workpiece clamping system and extreme protruding lengths.


Material vc [m/min]

ap [mm]

ae [mm]


Ø 1 Ø 1,5 Ø 2 Ø 2,5 Ø 3 Ø 4 Ø 5 Ø 6 Ø 8 Ø 10 Ø 12 Ø 16 Ø 20

Tool steelsunalloyed 300 – 350 0,05 – 0,08 x D 0,03 – 0,05 x D 0,015 0,018 0,05 0,06 0,08 0,1 0,12 0,14 0,16 0,18 0,22 0,25 0,28

...for cold workinglow-alloyed up to 1000 N/mm2 250 – 300 0,05 – 0,08 x D 0,03 – 0,05 x D 0,015 0,018 0,05 0,06 0,08 0,1 0,12 0,14 0,16 0,18 0,22 0,25 0,28

low-alloyed up to 1200 N/mm2 200 – 250 0,03 – 0,05 x D 0,02 – 0,04 x D 0,013 0,015 0,04 0,04 0,06 0,08 0,1 0,12 0,12 0,15 0,17 0,18 0,2

low-alloyed up to 1500 N/mm2 150 – 200 0,03 – 0,05 x D 0,02 – 0,04 x D 0,011 0,013 0,02 0,02 0,025 0.035 0,05 0,06 0,07 0,08 0,09 0,1 0,12

high-alloy annealed up to 1000 N/mm2 200 – 250 0,05 – 0,08 x D 0,03 – 0,05 x D 0,013 0,015 0,04 0,04 0,06 0,08 0,1 0,12 0,12 0,15 0,17 0,18 0,2

high-alloy tempered up to 1300 N/mm2 130 – 180 0,03 – 0,05 x D 0,02 – 0,04 x D 0,011 0,013 0,02 0,02 0,025 0.035 0,05 0,06 0,07 0,08 0,09 0,1 0,12

...for hot workinglow-alloyed up to 1200 N/mm2 200 – 250 0,03 – 0,05 x D 0,02 – 0,04 x D 0,015 0,018 0,05 0,06 0,08 0,1 0,12 0,14 0,16 0,18 0,22 0,25 0,28

low-alloyed up to 1500 N/mm2 150 – 200 0,03 – 0,05 x D 0,02 – 0,04 x D 0,013 0,015 0,04 0,04 0,06 0,08 0,1 0,12 0,12 0,15 0,17 0,18 0,2

high-alloy annealed up to 1000 N/mm2 200 – 250 0,05 – 0,08 x D 0,03 – 0,05 x D 0,013 0,015 0,04 0,04 0,06 0,08 0,1 0,12 0,12 0,15 0,17 0,18 0,2



Hardened tool steel

≤ 56 HRC 70 – 120 0,03 – 0,05 x D 0,02 – 0,04 x D 0,011 0,013 0,02 0,02 0,025 0.035 0,05 0,06 0,07 0,08 0,09 0,1 0,12


Spherical tools GXKB-65 and GBW-66 for the machining of die and mould steels


Toroidal tools GXKT-65 and GTW-66 for the machining of die and mould steels

36

Material vc [m/min]

ap [mm]

ae [mm]


Ø 6 Ø 8 Ø 10 Ø 12

Hardened steels

≤ 55 HRC 180 - 200 0,03 - 0,05 x D 0,02 - 0,04 x D 0,08 0,11 0,12 0,14

55 - 58 HRC 150 - 180 0,03 - 0,05 x D 0,02 - 0,04 x D 0,08 0,11 0,12 0,14

58 - 60 HRC 130 - 150 0,02 - 0,03 x D 0,02 - 0,03 x D 0,08 0,11 0,12 0,14

60 - 62 HRC 100 - 130 0,02 - 0,03 x D 0,02 - 0,03 x D 0,07 0,08 0,1 0,12

62 - 64 HRC 80 - 100 0,01 - 0,02 x D 0,01 - 0,02 x D 0,06 0,07 0,09 0,12



Spherical tools GXKB-85 for hard machining

Toroidal tools GXKT-85 for hard machining

Material vc [m/min]

ap [mm]

ae [mm]


Ø 6 Ø 8 Ø 10 Ø 12

Hardened steels

≤ 55 HRC 180 - 200 0,03 - 0,05 x D 0,1 - 0,2 x D 0,08 0,11 0,12 0,14

55 - 58 HRC 150 - 180 0,03 - 0,05 x D 0,05 - 0,1 x D 0,08 0,11 0,12 0,14

58 - 60 HRC 130 - 150 0,02 - 0,03 x D 0,03 - 0,05 x D 0,08 0,11 0,12 0,14

60 - 62 HRC 100 - 130 0,02 - 0,03 x D 0,03 - 0,05 x D 0,07 0,08 0,1 0,12

62 - 64 HRC 80 - 100 0,01 - 0,02 x D 0,02 - 0,03 x D 0,06 0,07 0,09 0,12


37

Installation instructions for centering cone

1.) Applying the fitting lubricant (Paste XK) 2.) Inserting the rubber spring (PG)

3.) Assembling the centering cone (PK) 4.) Fitting the circlip (SG) in its groove

Fully assembled

SG

PK PG

SR

or

38

E.g. tool for cutting aluminium E.g. tool for cutting die and mould steels

It has never before been so easy to find the right cutting ma-terial for processing a workpiece, or to find a suitable solid carbide tool. With the new number and colour-coded number system by DEPO, not only will you find the right tool for the workpiece material very quickly, but also the strength class stamped in the surface of the cutting inserts allows you to make an immediate assessment of the cutting material in terms of its suitability for roughing or finishing.

A 2-digit numerical code at the end of every article descrip-tion provides information regarding which material group the tool should be used with.

In addition, there is a colour code in the catalogue or on the packaging, very much along the lines of the colour codes in DIN ISO 513. This numerical code is applied to each cutting ar-ticle with a permanent label.

80-89

60-69

50-59

40-49

20-29

Hard machining

Die and mould steels, high-tensile tool steels, high-tensile and abrasive cast materials

Mild steels, unalloyed tool steels, free-cutting steels, low-strength cast materials

Stainless and acid resistant steels, duplex steels, nickel-based alloys, titanium and titanium alloys

Aluminium, non-ferrous metals, brasses, bronzes, plastics

10-19 Graphite, green ceramic compacts, glassfibre reinforced plastics

Number group Application

General DEPO cutting materials designation system

DEPO GmbH & Co. KG

Von-Liebig-Straße 34 | 33428 Marienfeld | GermanyFon +49 (0) 5247-9800-0 | Fax +49 (0) 5247-98 [email protected]

www.depo-gmcd.com

Documents

DEPO Xpert K 2