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DAY 1 – November 16, 2015 7:15-8:10 Registration and Breakfast 8:10-8:25 Chair’s Welcome Address Mark Paxton CEO Rx-360 8:25-9:00 Opening Keynote: State of the Industry Address – What Can We Look Forward To?
The big picture: the state of the biotech industry Challenges in capacity planning, make-buy decisions, and supply chain management Challenges and opportunities new markets and economies offer Keeping up with a complex and rapidly changing world The future: what can we expect? What can we look forward to?
Patrick Yang Former EVP, Technical Operations Genentech 9:00-9:35 Biologics Supply Chain: Modeling Point and Systemic Risks
Debating the merits of nimble and flexible facilities versus manufacturing battleships Preparing your pilot plants and manufacturing facilities to move forward with Phase II-III approvals Forecasting requirements for optimizing manufacturing equipment, facilities, and partners to increase speed to market Achieving business goals to better manage times of product and economic uncertainty Putting theory into practice: Implementing key metrics to improve manufacturing flexibility
Andrew Skibo Head of Global Biologics Operations & Global Engineering AstraZeneca Biologics Lance Minor VP Global Biologics: Network Strategy & Performance AstraZeneca Biologics 9:40-10:15 9:40-10:15 9:40-10:15 CASE STUDY STREAM 1 CASE STUDY STREAM 2 CASE STUDY STREAM 3 STRATEGIC MANUFACTURING SUPPLY CHAIN MANAGEMENT QUALITY Assessing the Climate of Single-Use Technologies
Real-world examples of single-
use systems in industry and
Fill and Finish Supply Chain Management – Combining the Convenience of Local Manufacturing with the Security and Access of a Global Supply Chain
Why to plan your Fill & Finish
supply chain strategy earlier than later
How to balance the need for manufacturing resource efficiency
Creating a Clear Governance Model in your Organization to Successfully Implement New Processes and Quality Systems
What can manufacturing teams do
to enhance quality assurance and control?
Which attributes can quality teams bring to process engineering and design?
Managing manufacturing
comparability of product quality between single use and traditional processes
Financial considerations in choosing between single use vs. traditional (stainless steel) equipment
How do we manage the complexity without eliminating the flexibility and amenability for rapid response that are the benefits of single use systems?
How does industry work with suppliers to improve reliability and ensure visibility while also allowing for constant improvement?
Daniel Vellom Sr. Director, Global Technology Innovation Sanofi Pasteur Vijay Yabannavar Sr. VP, Manufacturing Ops. & Technical Development Emergent Biosolutions Alex Tschumakow Director Upstream Manufacturing Shire Jeff Ranney Director of Engineering Amgen
today with the need for an effective and secure global supply chain tomorrow
Practical frameworks to evaluate prospective fill & finish manufacturing partners
Carlos Villalobos VP Injectables and Biologics Actavis
complexity through: o Opening communication
lines in plant operations o Aligning strategic decision
making across the business o Improving governance
standards Allen Harmon Head of Quality Baxalta
10:15-11:30 Pre-Arranged One-to-One Meetings
10:20 am – 10:40 am: Meeting Slot 1/Networking 10:45 am – 11:05 am: Meeting Slot 2/Networking 11:10 am – 11:30 am: Meeting Slot 3/Networking
11:35-12:10 11:35-12:10 11:35-12:10 WORKSHOP WORKSHOP WORKSHOP STRATEGIC MANUFACTURING SUPPLY CHAIN MANAGEMENT QUALITY Transformation Simplified: Creating a Sustainable Culture of Connectivity, Clarity and Consistency
Identifying and revolutionizing
your organization’s benchmarking structure for enhanced performance, engagement, and response
Optimizing scorecards to educate, facilitate, and motivate: passive reports or active positioning devices?
Creating a communication cadence that drives focus, urgency, and accountability
Facility Scheduling and Data Integration
Operations and automation data –
what’s important, what’s not Optimization of facility,
maintenance and QC schedules Facility capacity analysis and
delivering product “on time” Understanding schedule
adherence and reconciliation
Gary Wright Sr. Account Director Bioproduction Group
Improving Biomanufacturing Operations and Plant Design through Single-Use Systems
What does the next generation
manufacturing plant look like? Enabling speed to market through
local manufacturing capacity Supporting manufacturing flexibility
across single-use systems Considering technologies to go from
campaign mode to parallel products in a ballroom concept
Parrish M. Galliher
Building a sustainable operating system through non-negotiable business processes
Leading your organization through a philosophy of accountability rather than dependency
Shane Yount Principal/Author Competitive Solutions, Inc
CTO Upstream and Founder Xcellerex Inc. GE Healthcare Life Sciences
12:15-12:50 12:15-12:50 12:15-12:50 CASE STUDY STREAM 1 CASE STUDY STREAM 2 CASE STUDY STREAM 3 STRATEGIC MANUFACTURING SUPPLY CHAIN MANAGEMENT QUALITY Strategies in Effective Tech Transfer
Establishing an error-proof
system in internal and external tech transfer
Right Actions at the Right Time operational excellence through documentation and business systems
Tech transfer evolution to risk-based control strategy
David Allen Sr. Dir. Manufacturing, Science & Technology Eli Lily & Company
Managing Supply Chain in an Outsourcing Model
Establishing strong operational
control and quality processes to drive supply chain transparency
Mitigating supply chain risk through the application of regulatory guidance from the FDA, EU, and ICH
Striking the balance between cost and security of materials manufacturing at suppliers and CMOs
Assessing internal and external contractor’s capabilities to build a culture of quality across complex global supply chains
Stephen Liebowitz Vice President, Technical Operations Shire
Quality Value Index: Informed Risk-Based Decisions for Quality
Usefulness in determining effective
utilization of resources Provides insights into whether we
are becoming more effective as a result of the sum of the continuous improvement projects being implemented YOY.
Ability to measure the aggregate impact of the Quality improvement efforts
Enables focus on prevention rather than failure
Janeen Skutnik‐Wilkinson PO&T Regulatory Intelligence Lead Biogen Idec
12:50-1:50 THEMED LUNCHES Themed lunches are roundtable discussions amongst industry leaders where you will have the opportunity to discuss the most pressing issues. Each roundtable will be lead by an expert in the field. Limited seating available. Select from:
Ensuring Quality Within CMO’s
Lucy Cabral Sr. Director Global Supplier Quality Roche
Manufacturing Complexities of Animal Health
Bernd Eichenmueller VP of US Operations-Vetmedica Boehringer Ingelheim Inc.
Engineering the Facility of the Future
Dave Steinberg Director of Engineering & Facilities Agensys
Human Error Reduction
Kathir Swamy Head of Product Quality Management Sanofi Pasteur
The Value of Continuous Processing in Biopharmaceutical Manufacturing
Jon Coffman Director of Bioprocess Engineering Boehringer Ingelheim Inc.
Tech Transfer – Quality, Cost & Speed – Solving For All Three
Nick Keener Director of Process Engineering and Process Validation Amgen
1:50-2:25 1:50-2:25 1:50-2:25 CASE STUDY STREAM 1 CASE STUDY STREAM 2 CASE STUDY STREAM 3
STRATEGIC MANUFACTURING SUPPLY CHAIN MANAGEMENT QUALITY Single-Use Technologies for Rapid and Flexible Manufacturing
Versatility to handle products
from microbial, mammalian, avian, and insect cell culture systems
Products ranging from vaccines to bio therapeutics, and proteins to live viral vectors
Standardization to allow rapid manufacturing to meet urgent demands
Optimal scale to derive the benefits from reduced capital expenditure and increased flexibility
Suitability for commercial and biodefense applications
Vijay Yabannavar SVP Manufacturing Operations & Technical Development Emergent BioSolutions
Design to Value: Building a Patient-Driven Lifecycle Management Process and Robust Manufacturing Processes
Discussing Janssen
Pharmaceutical’s approach to “Design to Value”
Building robust manufacturing processes to yield products that are more customer- or patient-centric over their lifecycle
Describing each aspect of the implementation strategy with practical examples
Offering lessons learned from Janssen’s experience and talking about what comes next
Remo Colarusso VP, Manufacturing & Technical Operations Johnson & Johnson
Technology Transfer to Fill/Finish CMO & Considerations for High-Value Biologic API
Designing and implementing a well-
planned fill/finish program Performing Due Diligence and
Process Risk Assessment to ensure your BDS/BDP design can be safely handled by a Fill/Finish CMO
Do you have adequate budget for BDS/BDP to thoroughly analze and characterize manufacturing sensitivities?
Offering best practices to communicate and collaborate with CMOs to eliminate risk and improve performance
Matt Dunlavy Production Manager
One 2 One™
2:30-3:05 2:30-3:05 2:30-3:05 WORKSHOP WORKSHOP WORKSHOP STRATEGIC MANUFACTURING SUPPLY CHAIN MANAGEMENT QUALITY Increasing Single-Use Facility Intelligence: The Advent of SMART Technologies
How the biopharma market is
changing and impact on facility planning
A “Smart” automation approach to increase facility utilization
How automation and integration with plan management will facilitate future processes
Barbara Paldus CEO/Co-Founder Finesse Solutions
Ensuring the Security of the Materials Within the Supply Chain
Investigating what dangers are
inherent in shipping between international markets
Exploring what options are available for safe and secure international transport of clinical and commercial product
Establishing how to ensure security in line with regulatory requirements as it relates to the GDP directive
James Klingelhoefer Regional Director World Courier
Developing Chromatography Technologies for Current and Future Bioprocessing
Innovation in resin design,
membrane chromatography and novel chromatographic supports
Accommodating future paths for disposable, continuous, single use or conventional batch bioprocessing
Disposable membrane chromatography and its utility for Mab production
Introducing Amspheretm A3, a best in class resin with capability for high productivity or high capacity driven processes
A peek at a novel chromatographic supported bed that can change chromatography operations as we know it today
Marty Siwak Director Separations Sciences Group JSR Life Sciences
3:10-4:25
Pre-Arranged One-to-One Meetings
3:15 pm – 3:35 pm: Meeting Slot 4/Networking 3:40 pm – 4:00 pm: Meeting Slot 5/Networking 4:05 pm – 4:25 pm: Meeting Slot 6/Networking
4:30-5:05 Managing Manufacturing Complexity
Ensuring business growth through smart planning, capital efficiency and talent development Case studies in managing trade offs and successful management execution Building quality into operations Using good science as a foundation Taking prudent risks and properly managing the product lifecycle
Andy Ramelmeier SVP, Biologics Technical Operations Portola Pharmaceuticals, Inc
5:05-5:40 Elevating the Healthcare Supply Chain to the Next Level of Performance
Are you sure you really understand the performance level of your supply chain? How do you ensure you are meeting your customer expectations? Ensuring the upstream and downstream supply chains are aligned Ensuring optimized network structure and flow Defining what end to end really means
Joerg Heidrich Bayer HealthCare SVP Global Product Supply
5:40-5:45
Chair’s Closing Remarks Mark Paxton CEO Rx-360 5:45 Drinks Reception
DAY 2 – November 17, 2015
8:00-8:35
Registration and Breakfast
8:35-8:40 Chair’s Welcome Address Mark Paxton CEO Rx-360 8:40-9:15 Leadership and Lean: Let’s Talk About You For a Minute
Understanding how your leadership impacts the day-to-day operations in your facilities:
o What are your true objectives? o Are you planning and communicating those goals to your team effectively?
Setting performance targets and timelines for the creation and sustainment of a continuous improvement culture Identifying what you need in terms of tools and culture change to achieve your objectives Using the soft skills of ‘people power’ to win hearts and minds Seeking out new ways to motivate and empower your team How does your role evolve as lean programming moves into a CI culture?
Tim Moore SVP, Global Head, Pharmaceutical Technical Operations Biologics Genentech 9:15-9:50 Can We Advance Technology in the Current Regulatory Environment? Operating in the Post-Approval Change Jungle
While the pharmaceutical industry is globalizing their business it looks like health authorities are nationalizing their processes
more. What can we do together to advance new technologies in our industry? Where did Process Analytical Technology (PAT) go? Has the innovation train lost steam due to too many hurdles? How can the Pharmaceutical Quality System be used effectively to reduce regulatory burden and enhance innovation?
Anders Vinther Chief Quality Officer Sanofi Pasteur 9:55-10:30 9:55-10:30 9:55-10:30 CASE STUDY STREAM 1 CASE STUDY STREAM 2 CASE STUDY STREAM 3
STRATEGIC MANUFACTURING SINGLE USE TECHNOLOGIES QUALITY
Economics of Biosimilars – Challenges in Bringing the Next Generation of Biosimilars to Market
Balance between innovation and
competition The potential entry into the US
market and the barriers to entry that exist
The European experience of biosimilars
Market opportunities and
Assessing the Latest Advances in Single-Use Bioreactor Control Strategies for Process Optimization
Overcoming challenges to scale-up,
process development and technical transfer from single-use or traditional bioreactors
Demonstrating dual sparger designs for more predictable process development and scale-up
Achieving a well-characterized
Harmonizing the Scientific and Technical Principles of ICH Q11
Moving from a traditional
approach to an enhanced approach for process development
How this progression aids in product lifecycle management and the development of a robust control strategy
Applying the concept of design space to your operations and its
competitive response Examining the future of the
Biologics Market Dr. Joseph Fuhr Professor of Economics Widener University
hydrodynamic environment Employing key scale-up
parameters: o Power input per unit
volume o Mixer tip speed o Oxygen transfer coefficient
Enhancing cell growth and productivity by balancing the need for CO2 stripping and O2 delivery
Christopher Stevens Director, Manufacturing Operations GSK
relationship to change management
Successfully submitting information from manufacturing process development in the CTD format
Peter Carbone VP, Global Head External Relations, Group Quality Novartis
10:30-11:10
Pre-Arranged One-to-One Meetings
10:35 am – 10:55 am: Meeting Slot 7/Networking 11:00 am – 11:20 am: Meeting Slot 8/Networking
11:25-12:00 11:25-12:00
CASE STUDY STREAM 1 CASE STUDY STREAM 3
STRATEGIC MANUFACTURING QUALITY
Generating Competitive Advantage and Improving Performance through Lean Biomanufacturing
Securing buy-in and input from both
management and the workforce Developing and applying lean
principles to your biomanufacturing operations
Using OpEx programming to drive quality and compliance performance
Correcting inefficiencies through coordinating internal and external manufacturing efforts
Taking the next step – evolving current standard operating procedures for continuous improvement
Maureen Skowronek VP Operations Biologics Merck & Co.
Implementing an Automated Environmental Monitoring Technology on the Manufacturing Floor
Streamlining the environmental
monitoring operation Reducing the transfer of materials
and equipment between the microbiology laboratory and the manufacturing facility
Improving environmental control with collaboration between manufacturing technicians and QC microbiology scientists
Reducing human error in environmental sampling and data collection
Business value proposition of technology implementation Amy McDaniel Technical Operations Director Pfizer, Inc.
12:05-12:40 12:05-12:40
WORKSHOP WORKSHOP
STRATEGIC MANUFACTURING SUPPLY CHAIN MANAGEMENT
Establishing an Effective Quality Focus to Improve Bioprocessing Operations
Bringing the Internet of Things to Life Sciences: Improving Visibility, Communication, and Collaboration Both Internally and Externally
Creating a quality focus early in the product lifecycle to ease the path to product realization and a state of control
Balancing phase appropriate applications of:
o Quality systems o Knowledge and risk
management o Product control
Practically embedding a quality focus into the product lifecycle Abel Hastings Director of Process Sciences FUJIFILM Diosynth Biotechnologies
How is the IoT movement changing the way biopharmaceutical manufacturers do business?
Showcasing Smart Factories that increase compliance, reduce cost and increase OEE through M2M communication
Improving visibility, traceability and compliance up and down the supply chain through new technologies
Avoiding the crush of Big Data through clear goals and an understanding of the real KPIs
Drawing the line that connects new capabilities to both the company’s superior performance and improved patient outcome Ibrahim Khalid Practice Advisor, Business Transformation – Life Sciences Cisco Systems
12:40-1:40
Lunch and Learn Roundtables Themed lunches are roundtable discussions amongst industry leaders where you will have the opportunity to discuss the most pressing issues. Each roundtable will be lead by an expert in the field. Limited seating available. Select from:
Rapid Microbiology Detection through On-Line Bioburden Analyzers
Leveraging the Power of Connected Intelligence
1:40-2:15
The War Against Fake Medicines – What You Need To Know
What are today’s current threats to our industry and our patients?
How is industry mobilizing around these threats to tighten our supply chains? What are regulators doing and how will this impact industry? What should you consider for your companies supply chain security program?
Mark Paxton CEO Rx-360 2:15-2:50
Strategies for Disruptive Process Development and Future Biologics Manufacturing
Trend of the biopharmaceutical industry and needs for affordable biologics worldwide Challenges and opportunities in current process development and biomanufacturing practices Disruptive biomanufacturing processes and systems enabling global supply of cost-effective and high quality biologics Strategic integration of relevant technologies from biotech and other industries Future manufacturing plant employing continuous bioprocesses for various biologics including biosimilars and cell therapies
Steven Lee Head, Biologics Technical Operations & CEO Singapore Operations Dr Reddys Labratories
2:50-3:35
Panel Discussion: Improving Quality and Communication Up and Down the Supply Chain
How can the commercial organization engage with manufacturing teams to better manage supply? Anticipating and mitigating variations in product quality and delivery times Building a robust two-way flow of information into multi-region transportation collaborations Ensuring supply and demand is balanced – key supply chain metrics
Edward Bjurstrom Vice President Operations Gilead Sciences
Diane Petitti VP, Head of Global Biologics Quality Bristol-Myers Squibb
Anthony Hurley VP, Head External Manufacturing Genentech
Matt Gray Director QA Systems Biomarin
James Klingelhoefer Regional Director World Courier
Gary Barrera Head of Quality Theravance Biopharma
3:35-3:40
Chair’s closing address Mark Paxton CEO Rx-360