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viii DAFTAR ISI HALAMAN JUDUL ..................................................................................... i LEMBAR PENGESAHAN .......................................................................... ii LEMBAR PERNYATAAN .......................................................................... iii KATA PENGANTAR .................................................................................. iv LEMBAR PERSEMBAHAN ....................................................................... vi DAFTAR ISI ................................................................................................. viii DAFTAR GAMBAR .................................................................................... xi DAFTAR TABEL ......................................................................................... xiii DAFTAR LAMPIRAN ................................................................................. xv ABSTRAK .................................................................................................... xvi BAB I PENDAHULUAN A. Latar Belakang ................................................................................... 1 B. Batasan Masalah ................................................................................. 3 C. Tujuan ................................................................................................. 4 D. Manfaat ............................................................................................... 4 BAB II DASAR TEORI A. Air Artesis .......................................................................................... 5 B. Air Minum Dalam Kemasan (AMDK) .............................................. 5 C. Sanitasi ............................................................................................... 9 D. Hazard Analitical Critical Control Point (HACCP) .......................... 10 E. Good Manufacturing Practices (GMP) .............................................. 11 F. Seven Tools ......................................................................................... 13 G. Mikrobia ............................................................................................. 14 BAB III METODOLOGI A. Tempat, Alamat dan Waktu Pelaksanaan ........................................... 16 B. Ruang Lingkup Kajian ....................................................................... 16 C. Jenis dan Cara Pengumpulan Data ..................................................... 16 D. Analisa dan Evaluasi .......................................................................... 20 BAB IV HASIL DAN PEMBAHASAN A. Profil Perusahaan ................................................................................ 21 1. Sejarah Singkat Perusahaan .......................................................... 21 2. Tujuan Pendirian Perusahaan ....................................................... 22 3. Visi dan Misi Perusahaan ............................................................. 22 4. Deskripsi Lokasi Perusahaan ........................................................ 23 B. Organisani Perusahaan ....................................................................... 23 1. Struktur Organisasi ....................................................................... 23 2. Tugas, Wewenang dan Fungsi Jabatan ......................................... 25

DAFTAR ISI LEMBAR PENGESAHAN ii BAB I PENDAHULUAN BAB II ...etd.repository.ugm.ac.id/downloadfile/62317/potongan/diploma-2013... · BAB II DASAR TEORI A. Air Artesis ... E. Good Manufacturing

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    DAFTAR ISI

    HALAMAN JUDUL ..................................................................................... iLEMBAR PENGESAHAN .......................................................................... iiLEMBAR PERNYATAAN .......................................................................... iiiKATA PENGANTAR .................................................................................. ivLEMBAR PERSEMBAHAN ....................................................................... viDAFTAR ISI ................................................................................................. viiiDAFTAR GAMBAR .................................................................................... xiDAFTAR TABEL ......................................................................................... xiiiDAFTAR LAMPIRAN ................................................................................. xvABSTRAK .................................................................................................... xvi

    BAB I PENDAHULUANA. Latar Belakang ................................................................................... 1B. Batasan Masalah ................................................................................. 3C. Tujuan ................................................................................................. 4D. Manfaat ............................................................................................... 4

    BAB II DASAR TEORIA. Air Artesis .......................................................................................... 5B. Air Minum Dalam Kemasan (AMDK) .............................................. 5C. Sanitasi ............................................................................................... 9D. Hazard Analitical Critical Control Point (HACCP) .......................... 10E. Good Manufacturing Practices (GMP) .............................................. 11F. Seven Tools ......................................................................................... 13G. Mikrobia ............................................................................................. 14

    BAB III METODOLOGIA. Tempat, Alamat dan Waktu Pelaksanaan ........................................... 16B. Ruang Lingkup Kajian ....................................................................... 16C. Jenis dan Cara Pengumpulan Data ..................................................... 16D. Analisa dan Evaluasi .......................................................................... 20

    BAB IV HASIL DAN PEMBAHASANA. Profil Perusahaan ................................................................................ 21

    1. Sejarah Singkat Perusahaan .......................................................... 212. Tujuan Pendirian Perusahaan ....................................................... 223. Visi dan Misi Perusahaan ............................................................. 224. Deskripsi Lokasi Perusahaan ........................................................ 23

    B. Organisani Perusahaan ....................................................................... 231. Struktur Organisasi ....................................................................... 232. Tugas, Wewenang dan Fungsi Jabatan ......................................... 25

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    3. Tenaga Kerja ................................................................................ 28C. Proses Produksi .................................................................................. 32

    1. Bahan Baku .................................................................................. 322. Spesifikasi Produk ........................................................................ 413. Tata Letak Lokasi ......................................................................... 454. Diagram Alir Proses ..................................................................... 475. Proses Penanganan Produksi dari Awal hingga Akhir ................. 486. Peta Proses Operasi (PPO) ........................................................... 557. Standard Operasional Procedure (SOP) ..................................... 618. Limbah .......................................................................................... 72

    D. Sarana dan Prasarana Produksi ........................................................... 741. Nama Mesin, Peralatan dan Fungsinya ........................................ 742. Kapasitas Mesin ........................................................................... 753. Cara Kerja Mesin dan Peralatan ................................................... 75

    E. Pengemasan ........................................................................................ 781. Wadah dan Pembungkus .............................................................. 782. Pelabelan ...................................................................................... 79

    F. Penyimpanan ...................................................................................... 801. Tempat Penyimpanan Produk Akhir ............................................ 802. Keadaan Ruang Penyimpanan ...................................................... 80

    G. Identifikasi Penerapan GMP secara Menyeluruh pada UnitPengolahan Air Minum Dalam Kemasan di PT. Maan GhodaqoShiddiq Lestari Jombang Jawa Timur ................................................ 811. Identifikasi Penerapan GMP Lingkup lokasi ............................... 832. Identifikasi Penerapan GMP Lingkup Bangunan ......................... 903. Identifikasi Penerapan GMP Lingkup Fasilitas Sanitasi .............. 1064. Identifikasi Penerapan GMP Lingkup Mesin dan Peralatan ........ 1195. Identifikasi Penerapan GMP Lingkup Bahan ............................... 1246. Identifikasi Penerapan GMP Lingkup Pengawasan Proses .......... 1287. Identifikasi Penerapan GMP Lingkup Produk Akhir ................... 1368. Identifikasi Penerapan GMP Lingkup Laboratorium ................... 1429. Identifikasi Penerapan GMP Lingkup Karyawan ........................ 14510. Identifikasi Penerapan GMP Lingkup Pengemas ......................... 15211. Identifikasi Penerapan GMP Lingkup Label dan Keterangan ...... 15812. Identifikasi Penerapan GMP Lingkup Penyimpanan ................... 16113. Identifikasi Penerapan GMP Lingkup Pemeliharaan dan Program

    Sanitasi ......................................................................................... 17014. Identifikasi Penerapan GMP Lingkup Dokumentasi dan

    Pencatatan ..................................................................................... 17915. Identifikasi Penerapan GMP Lingkup Pelaksanaan Pedoman ..... 184

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    BAB V PENUTUPA. Kesimpulan ....................................................................................... 197B. Saran .................................................................................................. 198

    DAFTAR PUSTAKA ................................................................................... 200LAMPIRAN