D25900K 10Kg Hammer · 2004. 1. 8. · Introduction This dossier introduces the 10Kg Demolition Hammer. This product has 101 new part numbers plus 5 new pieces of Service Tooling

December 2001M.Chadwick

IntroductionBill Of Material

D25900k---a

ExplodedDrawingE13184E13185E13186

RepairInstructions

R11352

NewParts

106

MarketingInformation

ProductPhotograph

MainMenu

D25900K10Kg Hammer

TYPE 1

Introduction

This dossier introduces the 10Kg Demolition Hammer.

This product has 101 new part numbers plus 5 new pieces of ServiceTooling.

Currently 4 Service kits are in development and should be ready inJanuary 2002.All the parts that will make up the kits are available separately.

A very comprehensive Repair manual is available, based on a total stripdown and re-assembly . This includes technical data, information onlubrication and photographs of critical elements at each stage. Alsoincluded is a trouble-shooting chart. This Manual should be referred tobefore starting any repair work.

It is essential that the Service Tooling is used when repairing this product asthis will ease the operation and prevent any damage to components.

Launch Details

Manufacturing PlantService Parts WarehouseLaunch MarketsLaunch Date

Spennymoor.Perth AvenueEurope, B1, GBJanuary 2002

Technical Information

Static SensitiveVoltage #1Voltage #2Ampere #1Ampere #2Power InputPower OutputB.P.M.Impact EnergyWeightTool Holder

NO2301158.5151500 Watts750 Watts1020 - 20405-25 J.9.8 KgS.D.S Max.

TYP.

WWW.2helpU.com 17 - 09 - 01E13184 / 579867-00

D25900K

58

57

58

53

54

26

5251

4847

4950

45

46

42

41

40

39

41

37

43

36

35

34

30

32

33

2

58

58

1

16

18

21

22

28

29

24

23

26

26

25

14

12

13

19

58

3

5

4

10

38

26

1

8

800

836 837

838

11211

17

15

9

44

79

TYP.

WWW.2helpU.com 08 - 01 - 04E13185 / 579867-00

D25900K 1

111

801 840 845

87

88

89

90

91

92

93

95

94

96

95

97

98

99

100

101

102

103

104

110

109108

107

71

74

68

6970

67

847

855

TYP.

WWW.2helpU.com 17 - 09 - 01E13186 / 579867-00

D25900K 1

74

72

7371

75

7677

78

80

81

82

83

82

81

86

59

61

62

63

60

64

65 66

56

800

Black & Decker Bill of Materials - PARTS LIST

Page 1

Product Number D25900K---A Product Description DEMOLITION HAMMER Type Identifier TYPE 1

ItemNumber

QuantityPer

Part Number Part Description Variant Description TypeDescription

Market Codes Referto R.I.

1 1 579837-00 ARMATURE 230V 230 V AR - B1 - B2 - CH - GB - QS - XE No

1 1 579837-01 ARMATURE 120V 120 V LX - QU No

2 1 579827-00 FIELD 230V AR - B1 - B2 - CH - GB - QS - XE Yes

2 1 579827-01 FIELD 120V 115 VOLT 115 V LX - QU Yes

3 1 487266-00 BRUSH PLATE SA 230V AR - B1 - B2 - CH - GB - QS - XE Yes

3 1 487266-01 BRUSH PLATE SA 115 V LX - QU Yes

4 1 576487-00 SLEEVE INSULATING No

5 1 577745-00 BEARING No

8 2 487340-00 BRUSH CUT OFF 230 V 230V AR - B1 - B2 - CH - GB - QS - XE No

8 2 487340-01 BRUSH CUT OFF 115 V 115 V LX - QU No

9 2 487377-00 BRUSH SPRING No

10 1 487252-00 FAN SA Yes

11 1 324119-02 SCREW No

12 1 377374 PIN No

13 1 487276-00 TRIGGER No

14 1 487285-00 ROD No

15 1 487286-00 ACTUATOR No

16 1 578450-00 RING Yes

17 2 326467-00 DETENT No

18 1 487326-00 LEAD SWITCH SA AR - B1 - B2 - CH - GB - QS - XE No

18 1 487326-01 LEAD SA LX - QU No

19 1 487275-00 HANDLE No

21 1 487388-00 COVER No

22 1 326087-01 SWITCH No

23 1 813244 TIE No

24 1 487378-00 BRACKET No

25 1 487394-00 CORD CLAMP No

26 7 330065-08 SCREW No

28 1 323091-01 CORD PROTECTOR No


Page 2

29 1 330048-39 CORDSET XE No

29 1 330061-02 CORDSET LX No

29 1 330100-02 CORDSET QU No

29 1 573379-08 CORDSET AR No

29 1 582319-00 CORDSET B1 - QS No

29 1 582319-01 CORDSET B2 No

29 1 582319-02 CORDSET GB No

29 1 582573-08 CORDSET B2 No

30 1 487271-00 COVER No

32 1 487224-00 SEAL No

33 1 576387-00 SEAL No

34 1 324821-04 CIRCLIP No

35 1 330003-70 BEARING No

36 1 487209-00 SEAL Yes

37 1 324821-03 CIRCLIP No

38 1 487234-00 CON ROD No

39 1 578452-00 SPACER 21.8 X 5.2 No

40 1 578451-00 SPACER 15.2 X 5.2 15.2 X 5.2 No

41 2 330003-67 BEARING No

42 1 579782-00 GEAR No

43 1 579783-00 GEAR No

44 1 579772-00 GEARCASE SA Yes

45 1 579839-00 CRANKSHAFT No

46 1 576451-00 RING No

47 1 487208-00 PIN No

48 2 487228-00 KNOB No

49 1 487213-00 O RING 30 x 5 30 X 5 No

50 1 579774-00 PISTON No

51 1 579779-00 PISTON SA No

52 1 323711-47 O RING 77 X 2.5 77 X 2.5 No

53 1 487352-01 COVER SA No


Page 3

54 1 584376-02 ELECTRONIC 230V 230 V AR - B1 - B2 - CH - GB - QS - XE No

54 1 584376-03 ELECTRONIC 115V 115 V LX - QU No

56 2 487284-00 WASHER CLAMP No

57 1 487344-00 MOTOR COVER No

58 23 324007-11 SCREW TORX M5 x 18 No

59 1 584240-00 HANDLE SIDE SA No

60 1 487343-00 BOLT No

61 1 487277-00 HANDLE No

62 1 487278-00 WASHER No

63 1 487281-00 CLAMP No

64 1 487291-00 KNOB SA No

65 4 949886-31 SCREW No

66 1 487282-00 COVER HOUSING No

67 1 579832-00 BEAT PIECE No

68 1 487270-00 BUSH No

69 1 487288-00 DAMPER No

70 1 579786-00 BUSH No

71 2 487298-00 O RING 43 X 5.5 43 X 5.5 No

72 1 487203-00 BUSH No

73 1 487297-00 O RING 38 X 5 No

74 2 323711-41 O RING 38 X 2.5 38 X 2.5 No

75 1 579770-00 CYLINDER SA 40 MM 40 MM No

76 1 579780-00 RAM 40MM 40MM No

77 1 487296-00 O RING 33 X 3.5 33 X 3.5 No

78 1 579769-00 HOUSING FRONT No

79 1 323711-44 O RING 69.5 X 1.78 69.5 X 1.78 No

80 1 487293-00 SPRING GUIDE No

81 2 487247-00 SPRING No


83 1 579781-00 COUNTERWEIGHT No



Page 4

87 1 487238-00 SEAL No

88 1 487205-00 RING No

89 1 487241-00 WASHER No

90 1 487244-00 RUBBER No

91 1 487236-00 SLEEVE No

92 1 579784-00 LOCKING RING No

93 2 487218-00 SPRING No

94 1 487249-00 BUSH No

95 2 487239-00 KEY No

96 1 487240-00 BUSHING No

97 1 487216-00 SPRING No


99 1 487289-00 SPRING No

100 1 487267-00 SLEEVE SA No

101 1 487237-00 SLEEVE No

102 6 918825-02 SCREW M6 x 40 No

103 1 579778-00 FLANGE No

104 1 323711-40 O RING 58 X 2.0 No

107 1 579773-00 SPINDLE SA No

108 1 582275-00 SEAL 18x28x7 No

109 1 487287-00 O RING No

110 1 579785-00 BEARING BUSH No

111 1 579771-00 HOLDER TOOL No

112 1 487392-00 LABEL No

800 1 578970-01 GREASE 1KG 1kg Tin Yes

800 1 578970-02 GREASE 140 G Tube 140G Tube Yes

801 1 328771-03 GREASE 50 gms Yes

802 1 870889-02 GREASE 80 gms No

821 1 487349-04 RATING PLATE QU No

821 1 569037-00 RATING PLATE DeWalt Blank. No

826 1 487395-00 LABEL No


Page 5

831 1 579775-00 INSTRUCTION MANUAL QU No

836 1 559617-99 SERVICE TOOL Crank Gear removal. Yes

837 1 559618-99 SERVICE TOOL Motor assembly jig Yes

838 1 559621-99 SERVICE TOOL Armature brg tool Yes

840 1 559619-99 SERVICE TOOL Snap ring assy tool. Yes

845 1 559620-99 SERVICE TOOL Seal / tool holder Yes

847 1 581015-00 SERVICE KIT 230V First Service. AR - B1 - B2 - CH - GB - QS - XE No

847 1 581015-01 SERVICE KIT 115V First Service LX - QU No

847 1 581016-00 SERVICE KIT 230V Full Service. AR - B1 - B2 - CH - GB - QS - XE No

847 1 581016-01 SERVICE KIT 115V Full Service. LX - QU No

855 1 351087-01 BIT 280mm Chisel Point No

861 1 487353-00 KITBOX QU No

New Parts

10KG HORIZONTAL HAMMERD25900K

Part Number Part Description

O RING323711-40

O RING323711-41

O RING323711-42

O RING323711-44

CIRCLIP324821-03

CIRCLIP324821-04

Switch326087-01

BEARING330003-67

ARMATURE BEARING330003-70

CYLINDER BUSH487203-00

SNAP RING487205-00

PIN487208-00

SEAL ARMATURE487209-00

O RING487213-00

SPRING487216-00

SPRING SDS487218-00

HOUSING SEAL487224-00

KNOB487228-00

CONROD487234-00

SLIDING SLEEVE487236-00

TURNING SLEEVE487237-00

SEAL487238-00

LOCKING PEICE487239-00

BUSH SDS487240-00

WASHER487241-00

SEAL BEATPEICE487243-00

19 December 2001 Page 1 of 4P1ant: SP

Please DO NOT order any parts until a Service Change Note is published.


RING RUBBER487244-00

SPRING487247-00

BUSH DAMPER487249-00

FAN & MAGNET487252-00

SA BRUSH ASSY487266-00

BRUSH ASSY487266-01

SA SLEEVE487267-00

GUIDE SPRING487268-00

BUSH DAMPER487270-00

COVER487271-00

HANDLE487275-00

TRIGGER487276-00

HANDLE487277-00

WASHER487278-00

CLAMP487281-00

HOUSING COVER487282-00

CLAMP WASHER487284-00

SWITCH ROD487285-00

ACTUATOR487286-00

RUBBER DAMPER487288-00

SPRING LOCK487289-00

SIDE HANDLE SA487290-00

SA KNOB487291-00

SPRING GUIDE487293-00

O RING487296-00

O RING487297-00

O RING487298-00

O RING487299-00

SA SWITCH LEAD487326-00

BRUSH487340-00

BRUSH 115V487340-01

BOLT487343-00




MOTOR COVER487344-00

SA COVER487352-00

BRUSH SPRING487377-00

SWITCH BRACKET487378-00

COVER487388-00

PIN TRIGGER487389-00

LABEL487392-00

CORD CLAMP487394-00

SEAL576387-00

RING CRANKSHAFT576451-00

INSULATOR RING576487-00

SPRING GUIDE576488-00

GUIDE SPRING576489-00

BEARING577745-00

SNAP RING578450-00

SPACER578451-00

SPACER578452-00

GREASE 1KG TIN578970-01

GREASE 140G TUBE578970-02

FRONT HOUSING579769-00

CYLINDER 40MM579770-00

SA TOOL HOLDER579771-00

SA G/BOX579772-00

SPINDLE SA579773-00

PISTON579774-00

FLANGE SDS579778-00

SA PISTON579779-00

RAM 40MM579780-00

COUNTERWEIGHT579781-00

GEAR579782-00

GEAR579783-00

LOCKING RING579784-00




BEARING BUSH579785-00

BUSH579786-00

FIELD 230V579827-00

FIELD 115V579827-01

ELECTRONIC 230V579830-00

ELECTRONIC 115V579830-01

BEAT PIECE579832-00

ARMATURE SA579836-00

ARMATURE 115V579836-01

CRANKSHAFT579839-00

SCREW949886-31

Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583



New Parts

SERVICE TOOLD25900


SERVICE TOOL559617-99


SERVICE TOOLING559619-99



Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583

18 December 2001 Page 1 of 1P1ant: HAU


D25900K.

Toolnet - Product Print Page 1 of 1

http://spetoolfe01/toolnet_anonymous/ProductPrint.asp?HierarchyID=40&ProductID=185 18/12/01

Demolition HammersD25900K10kg Demolition Hammer

Selling PropositionLarge oversize hammer mechanism delivers extreme durability and excellent concrete breaking performance

Ergonomic inline design ensures user comfort during any application

Compact, streamlined design allows access in confined areas

Active vibration control offers safer more comfortable use and more productivity

Controllable impact energy provides the optimum setting to suit any application in any masonry materials

Quick change chisel ajustment allows fast orientation of the chisel through 12 preset positions

New 1500W, 95mm motor delivers outstanding motor efficiency and durability

Magnesium housings ensure maximum durability and minimum weight

Soft start feature ensures accurate clean breaking without chisel dancing

Multi adjustable side handle can be located anywhere on the hammer barrel, maintaining user comfort in any application

ApplicationsBreaking floors

Breaking paths & pavements

Opening walls for windows and doors

Opening ceilings for pipework or electrcal work

Demolition of walls/ceilings

Specifications

Power Input 1500 WattsPower Output 750 WattsHand/Arm Vibration 9.8 m/s2Blows per Minute 1020-2040 bpmImpact Energy 5-25 JTool Holder SDS MaxWeight 9.8 kgLength 650 mmHeight 250 mm

Standard Equipment

Pointed chiselmulti position side handlelubricantclothheavy duty carrying case

D25900K Demolition Hammer Feature & Benefits

Feature. Benefit.

Product durability & robustness Oversize hammer mechanism provides high output power with lowinternal stressing providing long component life. Non pumping beatpiece design provides a vacuum within the system that prevents dustentering and reducing seal & tool life. Active vibration control reducescomponent stress prolonging life.

More hitting power/productivity More hitting power / productivity Optimised hammer mechanismdesign provides the right combination of single blow impact energy andbeat rate to deliver more breaking energy per minute than anycompetitor. Lower vibration and Excellent ergonomics ensurecomfortable use and therefore more productivity

More comfortable use & lower weight Inline design provides comfortable use in any application. Activevibration control offers ensures the lowest vibration levels of any 10kgdemo hammer providing user comfort & safety Thin wall magnesiumhousings keep weight to a minimum.

Better tool control and access Variable impact energy provides the control needed to effectively breakany masonry material. Inline ergonomics ensures better chisel controltogether with access into the tightest of spaces. Easy 12-pos. chiselindexing system ensures chisel control.

Reduce service downtime Extreme brush performance of @250hrs reduces number of changes.Removable rear handle & top & bottom covers provides quick access toall major components.

Documents

D25900K 10Kg Hammer · 2004. 1. 8. · Introduction This dossier introduces the 10Kg Demolition Hammer. This product has 101 new part numbers plus 5 new pieces of Service Tooling