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D-M-E Hot Runner Solutions D-M-E Hot Runner D-M-E Hot Runner Capabilities Capabilities

D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

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Page 1: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

Solutions

D-M-E Hot D-M-E Hot Runner Runner

CapabilitiesCapabilities

Page 2: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

Solutions

Options In Technology

Page 3: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsOptions In Technology

Externally Heated Systems– Heaters are external to the flow channels– Employs the use of tubular heated manifolds– Large assortment of nozzles and tips– Isolated sealing mechanism

Page 4: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsOptions in Technology

Internally Heated Systems– Heaters are located inside the flow channel– Uses cartridge heaters to heat distributor tubes and probes– For use with commodity resins– Cost effective

Page 5: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsOptions in Technology

Valve Gate Systems– Pin shut off eliminates any gate vestige– Uses hydraulic cylinders to actuate pin– Externally heated

Page 6: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

Solutions

Options In Ordering

Page 7: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsOptions In Ordering

Components

• Wide Product Line– D-M-E has the largest supply of standard hot runner

components

• Immediate Delivery– All standard product is available “off-the-shelf”

• Construction– D-M-E provides a complete set of guidelines for mold

makers to build their own hot runner systems

Page 8: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsOptions In Ordering

Manifold and Components• Custom engineered manifold• All necessary components to complete

a hot half• Plates and assembly are provided by

the moldmaker• Assembly, testing, maintenance, and

operating instructions included

Page 9: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsOptions In Ordering

Turnkey Hot Runner Systems

• Complete hot half system includes:– Custom engineered manifold– All plates and manifolds custom manufactured

for the specific application– Complete wiring and continuity testing– Fully assembled for bolt-on installation– All riser pads and tips installed per

specification

• D-M-E will provide on-site system start up and personnel training

Page 10: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

Solutions

Products & Applications

Page 11: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Specifically engineered for highly crystalline resins with narrow operating windows

• Cast Heaters provide superior nozzle heating performance

• Large selection of tip styles for a broad array of applications

• Available in two flow channel diameters – .250 and .375”

CIA High Performance Hot Runner Systems

Page 12: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Overall nozzle lengths from 3.00 to 8.00”

• Nozzle bodies are made of H13 tool steel– High reliability

• Manifolds use heavy duty tubular heaters– Longer life– Even heating

• Typical applications– Medium to large parts utilizing

filled and un-filled engineering resins

CIA High Performance Hot Runner Systems

Page 13: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Engineered to process a wide spectrum of amorphous and semi-crystalline resins

• Dual distributed external square coil heaters– Linear heat profiles

• Large selection of tip styles– Broad array of applications

• Available in three flow channel diameters:– 0.250, 0.375, 0.625”

EHA Hot Runner Systems

Page 14: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Overall lengths from 3.00 to 11.50”

• Nozzle bodies are made of H13 tool steel– High reliability

• Manifolds use heavy duty tubular heaters– Longer life– Even heating

• Typical applications – Medium to large parts– Filled and un-filled amorphous and semi-crystalline resins

EHA General Purpose Hot Runner Systems

Page 15: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Designed for optimum processing performance with commodity resin applications

• Nozzle heaters can be serviced in the press

• Five different tips to choose from• Nozzles are available in .312”

and .500” flow diameters • Excellent for applications requiring

cosmetic surfaces• Excellent system for high cavitation,

fast cycling, applications

D-M-E Gate Mate Hot Runner Systems

Page 16: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• An inexpensive approach for simple applications

• Internally heated flow tubes and probes simplify construction and installation

• Low mold surface temperatures• Probes are available in three styles

up to 10 inches long• Cool-One systems can be provided

with pre-machined gate inserts• Typical applications include low

cavitation systems processing commodity resins

The D-M-E Cool-One System

Page 17: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• A line of pre-engineered and manufactured tubular heated manifolds

• Designed for use by mold makers who construct hot runner systems in-house

• Available Off-The-Shelf• 2 and 4 drop “In-Line” and “X”

configurations available

D-M-E Meteor Quick Delivery Manifolds

Page 18: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Designed for use with most D-M-E standard nozzles and components.

• Flow channels are designed for use with a wide range of applications

• Typical applications include consumer, automotive, and electronic products requiring two to four drop manifolds

D-M-E Meteor Quick Delivery Manifolds

Page 19: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

D-M-E Meteor Quick Delivery Hot Half Assemblies

•Designed for many D-M-E standard mold bases

•3 Week Delivery

•Optional D-M-E mold base and temperature controller

Page 20: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Valve Gate for excellent cosmetic appearance, high flow rates, and quicker cycle times

• Completely eliminates gate vestige

• Floating cylinder & pin for maximum reliability

• Pin height is easily adjusted from outside the mold

D-M-E Valve Gate Systems

Page 21: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsProducts & Applications

• Dual distributed heaters provide effective, linear heat profiles

• Full or bodiless tips available

• Three nozzle flow channel diameters to choose from for medium to maximum flow performance

D-M-E Valve Gate Systems

Page 22: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

Solutions

D-M-E Capabilities

Page 23: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

Applications Engineering

• Dedicated staff of mold designers and engineers to assist with:– Product Selection– System Design– Performance Analysis– Moldflow Analysis Services– Technical Advice

Page 24: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

Manufacturing

• Three D-M-E manufacturing plants– On-time deliveries

• State of the art machining centers – Precision machining

• Complete system assembly, wiring, and test

Page 25: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

• D-M-E technical service representatives are globally located for complete coverage and quick availability

• Available for start ups, training or system service

• In-house accessibility for questions and immediate phone assistance

• 1-888-4DMEHOT

Technical Service

Page 26: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

Development Lab

• Ability to test under real world conditions

• Ability to test actual components from field

• Ability to rapidly perform tests with multiple variables

Page 27: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

• In-House capability to rebuild, repair and retrofit hot runner systems

• Service Capability Includes:– Tear down– Cleaning– Inspection– Refurbishing– Replacement– Assembly– Wiring– Testing

Hot Runner Rebuild Services

Page 28: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

D-M-E Delivers!

• All standard hot runner components are available for same day delivery

• D-M-E system delivery times begin from receipt of customer’s final mold prints

• Turnkey system deliveries are typically 4-8 weeks

Page 29: D-M-E Hot Runner Solutions D-M-E Hot Runner Capabilities

D-M-E Hot Runner

SolutionsD-M-E Capabilities

D-M-E Quality• D-M-E products are designed, manufactured,

assembled, and serviced in conformance with an ISO-9001 certified quality system