Cutting System - MESSER Catálogo

8/10/2019 Cutting System - MESSER Catlogo

1/28

Oxyfuel Equipment

THE ORIGINAL

for Steel Industries


2/28

Adolf Messer GmbH, founded in 1898, developed the first oxyfueltorches for welding and cutting. The company became the world-wide

renowned gas and welding technology manufacturer Messer

Griesheim GmbH. In 1999 the welding and cutting activities were

merged in the Messer Cutting Systems GmbH, and have been

integrated into the MEC Holding GmbH in 2000. In February 2005 the

MEC Holding GmbH became part of the Messer World.

Our oxyfuel equipment for the steel industries is suitable for all

demands of the steel mill and metallurgical industries, for scrap yards

and foundries. The extensive product range covers all requirements in

the field of hand cutting and hand scarfing.

Robust and sturdy design complies fully with the special demands

and safety rules in steel industries. Constant quality controls guarantee

optimum application features and maximum operator safety.

Long-time experience and continuing development strengthens our

position as market leader in this product segment.

It is our foremost objective to achieve maximum benefit for the

customer. We achieve this by using the knowledge of our customers

requirements, high technical competency and flexible, innovative

products. We take the highest quality measures as a necessity,

already since 1991 subjecting all company processes to quality

monitoring in accordance with DIN EN ISO 9001.

The Original the Source of Safety


3/28

Page

Heavy-duty hand cutting torch SMB 600 4

Cutting nozzles for SMB 600 6

Heavy-duty hand cutting torch SMB 663 8

Powder attachments for SMB 600/663 9

Hand cutting nozzles for SMB 663 10

Powder hand cutting torch AC 41 12

Machine cutting torch PRESTOCUT M 651 14

Powder machine cutting torch MSP 3320/200 16

Powder distributor P 75 18

Hand scarfing torch FB 1000 20


Ingot mold scarfing torch FBK 1600 21


Tapping points, pressure regulators 23

Oxygen lancing equipment 24

3

C O N T E N T S


4/28

Heavy-duty hand cutting torch SMB 600with spring lever valve for cutting oxygen (version with handwheel valve available upon request), for cutting of slabs, ingots,

billets, non-alloy and low-alloy steel castings and forgings, and for cutting of steel scrap. Cutting ranges: with acetylene up to 500 mm

(using GRICUT 5310-A), with propane, methane (natural gas), Mapp: up to 600 mm (using GRICUT 5281-PMY).

Fuel gases: A = Acetylene

PM = Propane, methane (natural gas)

Y = Methyl acetylene propadiene mixtures (Mapp a.o.)

Hose connections according to DIN 8542: oxygen G ) RH-11, fuel gas G LH-9

Operating data see pages 4 and 5.

SMB 600 with straight torch head

Description Art.-No. Cat.-No.

Heavy-duty hand cutting torch SMB 600 without accessories

Version with angled torch head length 1) 1,000 mm 716.50083 006

length 1) 1,500 mm 716.50317 006

Version with straight torch head length 1) 1,000 mm 716.50084 006

length 1) 1,500 mm 716.50318 006

Gas-mixing cutting nozzles GRICUT

Cutting nozzle GRICUT 5310-A 100 300 mm 716.50103 006

for acetylene 300 500 mm 716.50104 006

Cutting nozzle GRICUT 5281-PMY 100 300 mm 716.50100 006

for propane, methane (natural gas), Mapp 300 450 mm 716.50101 006

450 600 mm 716.50209 006

Heating nozzle GRICUT 5281-PMY 100 450 mm 716.50236 006

450 600 mm 716.50211 006

Accessories Torch carriage SMB 600/663 716.50260 006

Skid SMB 600/663 716.50275 006

Pressure screw SMB 600 716.50052 006

Torch spanner 186.58074 038

Spanner SW 32 368.020 000

Spanner SW 41 133.02180 006

Nozzle cleaners in case 052.29201 038

Oxygen hose 11 mm 051.01200 043Fuel gas hose 9 mm 051.00040 043

Propane hose 9 mm 051.02130 043

1) Other torch lengths available upon request

SMB 600 with angled torch head Heating nozzleGRICUT 5281-PMY

Cutting nozzleGRICUT 5310-A

4

Heavy-duty Hand Cutting Torches S M B 6 00


5/28

1. Hand cutting torch SMB

2. Oxygen hose

DIN 8541

3. Fuel gas hose

DIN 8441 resp. DIN 4815

4. Oxygen pressure regulator U 13

with filter and shut-off valve

5. Tapping point flashback arrestor with shut-off valve

for acetylene or propane, methane (natural gas),

Mapp

Example of gas supply system for cutting torches SMB

1

4

5

2

3

5

Heavy-duty Hand Cutting Torches SM B 60 0


6/28

Cutting nozzles GRICUT 5310-A

Fuel gas acetylene

Cutting Cutting Art.-No. Nozzle Oxygen Acetylene Cutting Oxygen Acetylene

thick- nozzle clearance pressure pressure kerf con- con-

ness width sumption sumption

[mm] [mm] [bar] [bar] [mm] [m3/h] [m3/h]

100 30 3.0 0.5 5 22.0 0.83

150 30 4.0 0.5 7 27.0 1.19

200 100 300 716.50103 30 5.0 0.5 8 32.2 1.57

250 30 6.0 0.5 9 37.3 1.93

300 30 7.0 0.5 10 42.0 2.68

300 30 7.0 0.8 10 52.0 2.68

350 30 8.0 0.8 15 55.1 3.40

400 300 500 716.50104 30 9.0 0.8 20 58.3 4.15

450 30 10.0 0.8 20 65.9 4.90

500 30 10.0 0.8 25 66.5 5.50

Cutting nozzles GRICUT 5281-PMY

Fuel gas propane

Cutting Cutting Heating Art.-No. Nozzle Oxygen Propane Cutting Oxygen Propane

thick- nozzle nozzle Cutting Heating clearance pressure pressure kerf con- con-

ness nozzle nozzle width sumption sumption


100 30 3.0 0.5 5 23.0 0.48

150 30 4.0 0.5 7 28.5 0.69

200 100 300 100 450 716.50100 716.50236 30 5.0 0.5 8 34.0 0.91

250 30 6.0 0.5 9 39.5 1.12

300 30 7.0 0.5 10 45.0 1.55

300 30 7.0 1.0 10 55.0 1.55

350 300 450 100 450 716.50101 716.50236 30 7.5 1.0 15 59.0 1.97

400 30 8.0 1.0 20 63.0 2.40

450 30 9.0 1.0 20 71.5 2.83

450 30 8.0 1.5 20 99.0 3.12

500 450 600 450 600 716.50209 716.50211 30 9.0 1.5 20 114.5 3.44

550 30 10.0 1.5 25 130.0 3.76

600 30 12.0 1.5 25 161.5 4.40

The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimumpurity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply

to the standard condition as per DIN 1343.

l Use only clean, undamaged nozzles.

6

Hand Cutting Nozzles GRICUT S M B 6 00


7/28

Cutting nozzles GRICUT 5281-PMY

Fuel gas Mapp

Cutting Cutting Heating Art.-No. Nozzle Oxygen Mapp Cutting Oxygen Mapp




100 30 3.0 0.5 5 22.5 0.50

150 30 4.0 0.5 7 27.9 0.72

200 100 300 100 450 716.50100 716.50236 30 5.0 0.5 8 33.2 0.95

250 30 6.0 0.5 9 38.5 1.16

300 30 7.0 0.5 10 43.6 1.60

300 30 7.0 1.0 10 53.6 1.60

350 300 450 100 450 716.50101 716.50236 30 7.5 1.0 15 57.3 2.05

400 30 8.0 1.0 20 60.9 2.50

450 30 9.0 1.0 20 69.0 2.95

450 30 8.0 1.5 20 96.5 3.23

500 450 600 450 600 716.50209 716.50211 30 9.0 1.5 20 111.7 3.57

550 30 10.0 1.5 25 126.9 3.90

600 30 12.0 1.5 25 157.5 4.56




Cutting nozzle GRICUT 5281-PMY

Fuel gas methane (natural gas)

Cutting Cutting Heating Art.-No. Nozzle Oxygen Methane Cutting Oxygen Methane




100 30 3.0 0.5 5 23.0 1.33

150 30 4.0 0.5 7 28.5 1.93

200 100 300 100 450 716.50100 716.50236 30 5.0 0.5 8 34.0 2.52

250 30 6.0 0.5 9 40.0 3.11

300 30 7.0 0.5 10 46.6 4.30

300 30 7.0 1.2 10 55.8 4.30

350 300 450 100 450 716.50101 716.50236 30 7.5 1.2 15 59.9 5.48400 30 8.0 1.2 20 64.1 6.67

450 30 9.0 1.2 20 72.8 7.85

450 30 8.0 1.7 20 103.2 10.44

500 450 600 450 600 716.50209 716.50211 30 9.0 1.7 20 119.0 11.33

550 30 10.0 1.7 25 135.0 12.22

600 30 12.0 1.7 25 164.0 12.22

7

Hand Cutting Nozzles GRICUT SM B 60 0


8/28


Heavy-duty hand cutting torch SMB 663 without accessories

Version with angled torch head length 1) 1,260 mm 716.50265 006

length 1) 1,500 mm 716.50319 006

Version with straight torch head length 1) 1,260 mm 716.50277 006

length 1) 1,500 mm 716.50320 006

Gas-mixing cutting nozzles

Type DPC-A for acetylene 50 300 mm 731.07433 006

300 600 mm 731.07434 006

Type DBH-PMY for propane, methane 100 300 mm 731.17353 006

(natural gas), Mapp 300 500 mm 731.17315 006

500 700 mm 731.17317 006

Accessories Torch carriage SMB 600/663 716.50260 006

Skid SMB 600/663 716.50275 006

Pressure screw SMB 663 552.10220 006


Spanner SW 32 368.060 000

Spanner SW 41 133.02180 006


Oxygen hose 11 mm 051.01200 043

Fuel gas hose 9 mm 051.00040 043


1) Other torch lengths available upon request

SMB 663 with straight torch head

SMB 663 with angled torch head

8

Heavy-duty Hand Cutting Torches S M B 6 63

Torch headskid attachment

Torch head withtorch carriage

Gas-mixingcutting nozzles

Heavy-duty hand cutting torch SMB 663with spring lever valve for cutting oxygen (version with handwheel valve available upon request), for cutting of slabs, ingots,

billets, non-alloy and low-alloy steel castings and forgings, and for cutting of steel scrap. Cutting ranges: with acetylene up

to 500 mm (using DPC-A), with propane, methane (natural gas), Mapp: up to 700 mm (using DBH-PMY).

Fuel gases: A = Acetylene

PM = Propane, methane (natural gas)

Y = Methyl acetylene propadiene mixtures (Mapp a.o.)

Hose connections according to DIN 8542: oxygen G ) RH-11, fuel gas G LH-9

Operating data see pages 8 and 9.


9/28

Torch head SMB 663 with cutting nozzle and powder nozzle


Powder tube complete, length 480 mm for SMB 600 716.50344 006

Powder tube complete, length 725 mm for SMB 663 716.50335 006

Powder shut-off valve for SMB 600/663 716.50138 006

Powder feeding tube, length 225 mm for SMB 600/663 716.50292 006

Powder nozzle for straight cuts and scrap cuts for SMB 600/663 716.50321 006

Powder heads for shape cuts for SMB 600

suitable for cutting nozzles GRICUT-PV

Powder head A for acetylene 716.50279 006Powder head PMY for propane, methane

(natural gas), Mapp 716.50278 006

Gas-mixing cutting nozzles

GRICUT-PV for SMB 600

Cutting nozzle GRICUT 5310-A-PV 100 300 mm 716.50295 006

for acetylene 300 500 mm 716.50296 006

Cutting nozzle GRICUT 5281-PMY 100 300 mm 716.50100 006

for propane, methane (natural .gas), Mapp 300 450 mm 716.50101 006

450 600 mm 716.50209 006

Heating nozzle GRICUT 5281-PMY-PV 100 450 mm 716.50297 006450 600 mm 716.50298 006

Powder distributor see page 16

Torch head SMB 600 with cutting nozzle and powder head

Powder tube complete

Powder head PMY

9

Powder Attachments

for Heavy-duty Hand Cutting TorchesS M B 6 00 / 66 3

Powdershut-off valve

Cutting nozzleGRICUT 5281-PMY-PV

Powder attachment for hand cutting torches SMBfor cutting of stainless steel, high-carbon steels, non-ferrous materials and cast iron.

Heating nozzleGRICUT 5281-PMY-PV


10/28

Cutting nozzles DPC-A

Fuel gas acetylene

Cutting Cutting Art.-No. Nozzle Oxygen Acetylene Cutting kerf Oxygen Acetylene

thickness nozzle clearance pressure pressure width consumption consump.


50 6.0 0.5 5 7 36 3.0

100 7.5 5 7 43 3.0

150 20 8.0 0.5 6 7 46 3.5

200 50 300 731.07433 up to 8.5 up to 7 8 48 4.0

250 25 9.0 1.0 8 9 51 4.0

300 9.5 9 10 54 4.0

300 8.5 12 65 5.0

350 25 9.5 0.8 14 73 5.0

400 300 600 731.07434 up to 10.5 up to 17 80 5.0

450 30 11.5 1.2 18 85 6.0

500 12.0 19 90 6.0

Cutting nozzles DBH-PMY

Fuel gas propane

Cutting Cutting Art.-No. Nozzle Oxygen Propane Cutting kerf Oxygen Propane



100 30 2.5 0.6 6 16.3 0.33

150 30 5.0 0.6 7 25.3 0.71

200 100 300 731.17353 30 7.0 0.6 8 34.0 1.02

250 30 8.5 0.6 9 42.6 1.30

300 30 10.5 0.6 10 51.7 1.71

300 30 6.5 1.1 13 60.4 1.71

350 30 8.0 1.1 14 71.8 2.25

400 300 500 731.17315 30 9.0 1.1 17 83.3 2.89

450 30 10.5 1.1 19 95.0 3.58

500 30 12.0 1.1 21 107.2 4.41

500 50 9.5 1.6 21 113.0 4.41

550 50 10.5 1.6 23 126.5 4.89

600 500 700 731.17317 50 12.0 1.6 25 141.0 5.38

650 50 13.5 1.6 27 154.7 6.33

700 50 15.0 1.6 28 168.7 7.35

The tables indicate standard values based on the use of plain steel with a carbon content of up to 0.3 % and oxygen with a minimum

purity of 99.5 %. The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply



10

Hand Cutting Nozzles DPC-A / DBH-PMY S M B 6 63


11/28



Cutting Cutting Art.-No. Nozzle Oxygen Methane Cutting kerf Oxygen Methane



100 100 300 30 2.5 0.8 6 16.5 0.94

150 100 300 30 5.0 0.8 7 25.6 1.94

200 100 300 731.17353 30 7.0 0.8 8 34.3 2.69

250 100 300 30 8.5 0.8 9 43.0 3.44

300 100 300 30 10.5 0.8 10 52.2 4.50

300 300 500 30 6.5 1.4 13 61.0 4.50

350 300 500 30 8.0 1.4 14 72.5 5.94

400 300 500 731.17315 30 9.0 1.4 17 84.1 7.56

450 300 500 30 10.5 1.4 19 96.0 9.38

500 300 500 30 12.0 1.4 21 108.3 11.44

500 500 700 50 9.5 2.0 21 114.1 11.44

550 500 700 50 10.5 2.0 23 127.8 12.72

600 500 700 731.17317 50 12.0 2.0 25 142.4 14.00

650 500 700 50 13.5 2.0 27 156.2 16.38

700 500 700 50 15.0 2.0 28 170.4 19.00






Fuel gas Mapp

Cutting Cutting Art.-No. Nozzle Oxygen Mapp Cutting kerf Oxygen Mapp



100 100 300 30 2.5 0.6 6 16.1 0.31

150 100 300 30 5.0 0.6 7 25.0 0.71

200 100 300 731.17353 30 7.0 0.6 8 33.7 1.06

250 100 300 30 8.5 0.6 9 42.6 1.34

300 100 300 30 10.5 0.6 10 51.2 1.77

300 300 500 30 6.5 1.1 13 59.8 1.77350 300 500 30 8.0 1.1 14 71.1 2.31

400 300 500 731.17315 30 9.0 1.1 17 82.5 3.00

450 300 500 30 10.5 1.1 19 94.1 3.74

500 300 500 30 12.0 1.1 21 106.1 4.60

500 500 700 50 9.5 1.6 21 111.9 4.60

550 500 700 50 10.5 1.6 23 125.2 5.10

600 500 700 731.17317 50 12.0 1.6 25 139.6 5.60

650 500 700 50 13.5 1.6 27 153.2 6.36

700 500 700 50 15.0 1.6 28 167.0 7.71

11

Hand Cutting Nozzles DBH-PMY SM B 66 3


12/28

Powder hand cutting torch AC 41with spring lever valve for simultaneous control of oxygen and powder, for cutting of stainless steel, high-carbon steels,

non-ferrous materials and cast iron approx. 150 mm material thickness.

Fuel gas: acetylene or propane, methane (natural gas), Mapp.

Hose connections acc. to DIN 8542: oxygen G RH-9, fuel gas G LH-9, powder G &RH-6.

Operating date see page 11.

Powder hand cutting torch AC 41 with torch carriage


Powder hand cutting torch AC 41 without accessories

for acetylene, propane, methane length 750 mm 716.01055 006

(natural gas), Mapp length 1,050 mm 716.01070 006

Powder cutting nozzles

Powder cutting nozzle for acetylene 25 40 mm 716.00382 00640 60 mm 716.00383 006

60 100 mm 716.00384 006

100 200 mm 716.00385 006

200 300 mm 716.00386 006

Powder cutting nozzles for propane, 125 175 mm 552.01050 006

methane (natural gas), Mapp 175 225 mm 552.01060 006

225 300 mm 552.01090 006

Powder sleeve 703.04032 006

Powder distributor see page 18

Accessories Torch carriage 553.02101 006

Radius bar complete 716.00699 038


Rubber rings 162.05430 006


Spanner SW 27 133.02270 004

Oxygen hose 9 mm 051.01060 043



Powder/compressed air hose 6 mm 051.01070 043

Powdercutting nozzle

Torch carriage

12

Powder Hand Cutting Torches AC 41

Powder sleeve


13/28

Operating data for powder hand cutting torch AC 41

Material Art.-No. Fuel gas Oxygen Cutting Nozzle Cutting Fuel gas Oxygen Powder

thickness cutting nozzle pressure pressure speed clearance kerf consump. consump. consump.

width

[mm] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [kg/h]

Fuel gas acetylene

5 10 716.00380 0.5 3.5 800 500 30 40 3.5 0.5 3.2 6 8

10 25 716.00381 0.5 3.5 440 360 30 40 4.5 0.6 5.5 6 8

25 40 716.00382 0.5 4.0 320 230 30 40 6.0 0.75 9.7 6 8

40 60 716.00383 0.5 4.0 190 140 30 40 8.0 1.0 14.3 8 10

60 100 716.00384 0.5 4.0 120 100 30 40 9.0 1.2 21.6 8 10

100 200 716.00385 0.5 5.0 80 70 30 40 12.0 1.4 31.0 10 12

200 300 716.00386 0.5 6.0 60 40 30 40 17.0 1.8 42.0 12 15

Fuel gas propane

125 175 552.01050 0.3 4.0 120 100 30 40 9.0 0.45 21.0 8 10

175 225 552.01060 0.3 5.5 80 70 30 40 12.0 0.55 31.0 10 12

225 300 552.01090 0.3 6.0 60 40 30 40 17.0 0.65 46.0 12 15


125 175 552.01050 0.3 4.0 120 100 30 40 9.0 1.45 21.0 8 10

175 225 552.01060 0.3 5.5 80 70 30 40 12.0 1.70 31.0 10 12

225 300 552.01090 0.3 6.0 60 40 30 40 17.0 2.00 46.0 12 15





13

Operating Data for Powder Hand Cutting Torch AC 4 1


14/28


Heavy-duty machine cutting torch PRESTOCUT

- For nozzle-mixing and post-mixing heavy-duty cutting nozzles

- Sturdy design especially for steel mill demands

- Solid hose connecting block and torch head made of brass

- Shaft tube made of stainless steel

- Completely water-cooled (including torch head)

- Shaft diameter: 50 mm

- Connections according to DIN 8542:

Heating oxygen: G ) RH

Fuel gas: G LH

Cutting oxygen: G RH

Cooling water (inlet and outlet): G ) RH

PRESTOCUT M 655, length 500 mm 731.29790 006

PRESTOCUT M 651, length 1,000 mm 731.30530 006

PRESTOCUTM 651

Heavy-duty machine cutting torch PRESTOCUT M 651Water-cooled, with 3-seat nozzle connection, for cold cuts and hot cuts of non-alloyed and alloyed material (with powder attachment)

up to 600 mm thickness.

Operating data see page 13.

14

Heavy-Duty Machine Cutting Torches PRESTOCUT M 651

PRESTOCUTM 655 Cutting nozzleDB 318-PM


15/28


Heavy-duty machine cutting nozzles PRESTOCUT DB-PM

- Nozzle-mixing block design- Cutting range 50 600 mm

- Assured quality by 100 % testing

- Nozzle face can be machined up to 3 mm shorter

Cutting nozzle DB 218-PM, cutting range 50 300 mm 731.26594 006

Cutting nozzle DB 318-PM, cutting range 300 600 mm 731.25507 006

Heavy-duty machine cutting nozzles PRESTOCUT PB-PM

- Post-mixing block design

- Cutting range 50 600 mm

- Assured quality by 100 % testing

- Nozzle face can be machined up to 3 mm shorter

Cutting nozzle PB 218-PM, cutting range 50 300 mm 731.29417 006

Cutting nozzle PB 318-PM, cutting range 300 600 mm 731.25508 006

Operating data for post-mixing machine cutting nozzles type PRESTOCUT PB-PM

Material Cutting Operating pressures (at torch inlet) Cutting Nozzle Cutting Consumptions

thick- nozzle Heating Cutting Fuel Gas speed distance kerf Heating Cutting Fuel Gas

nessoxygen oxygen Propane Methane

widthoxygen oxygen Propane Methane

[mm] Type [bar] [bar] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [m3/h] [m3/h]

50 Propane 360 Propane

100 PB 0.6 0.3 0.4 320 6 7 3 5 50 3.8 10

200 318-PM Methane 200 Methane

300 0.5 150 2 4


400 PB 0.6 110 8 10 3 5

500 618-PM Methane 0.3 0.4 90 Methane 100 6.0 15

600 0.5 60 2 4


purity of 99.5 %.Satisfactory cuts on cleen and crack-free workpieces can only be achieved with undamaged nozzles and suitable flame cutting machines.

The given cutting speeds are valid for cold material and are to increase depending the work-piece temperature by hot cuts.

The pressures stated are gauge pressures measured at the torch inlet. The consumption data indicated in m3/h apply to the standard

condition as per DIN 1343.

Operating data for nozzle-mixing machine cutting nozzles type PRESTOCUT DB-PM

Material Cutting Operating pressures (at torch inlet) Cutting Nozzle Cutting Consumptions

thickness nozzle Heating Cutting Fuel gas speed clearance kerf Heating Cutting Fuel gas

oxygen oxygen propane methane width oxygen oxygen propane methane

[mm] Type [bar] [bar] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [m3/h] [m3/h]

50 360 Propane

100 DB 1,0 0.3 0.3 0.5 320 6 7 10 50 4.5 17

200 318-PM 200 Methane300 150 12.5


400 DB 0.9 1.5 110 14

500 618-PM Methane 0.2 0.4 0.2 0.3 90 8 10 Methane 100 8.0 23

600 0.3 0.7 60 16

15

Heavy-Duty Machine Cutting Nozzles PRESTOCUT M 651

10 130

10 130


16/28

Powder machine cutting torch MSP 3320/20for cutting of stainless steel, high-carbon steels and non-ferrous materials up to 300 mm and of cast iron up to approx. 150 mm material thickness.

Fuel gas: acetylene or propane, methane (natural gas), Mapp.Hose connections acc. to DIN 8542: Heating oxygen G &RH-6

Cutting oxygen G RH-9

Fuel gas G LH-9

Powder G &RH-6


Powder machine cutting torch MSP 3320/200-A/PMY

Shaft diameter 32 mm

Shaft length 200 mm

Cutting range 10 300 mm 716.51510 006

Powder cutting nozzles

Powder cutting nozzles for acetylene 25 40 mm 716.00382 006

40 60 mm 716.00383 006

60 100 mm 716.00384 006

100 200 mm 716.00385 006

200 300 mm 716.00386 006

Powder cutting nozzles for propane, 125 175 mm 552.01050 006

methane (natural gas), Mapp 175 225 mm 552.01060 006

225 300 mm 552.01090 006

Powder sleeve 703.04032 006

Accessories

Adjusting valve for heating oxygen G &-RH 6 718.00500 005

Hose connection G & 666.12317 000

Adjusting valve for cutting oxygen G -RH-6 718.00501 005

Hose connection G 666.12325 000

Adjusting valve for fuel gas G LH-9 718.00502 005

Hose connection G LH 666.12320 000

Powder shut-off valve G &RH-6 716.51375 006

Hose connection G & 666.12317 000Flashback arrestor with flame trap and non-return valve

- Heating oxygen G & 0.647.583 005

- Cutting oxygen G 0.647.584 005

- Fuel gas G LH 0.346.364 005

Powder machine cutting torch MSP3320/200 without shut-off valve

16

Powder Machine Cutting Torch M S P 3 32 0/ 2 00

Powder machine cutting torch MSP3320/200 with shut-off valve

Powder cutting nozzle

Powder sleeve


17/28

Operating data for powder machine cutting torch MSP

Material- Art.-No. Fuel Cutting Heating Cutting Nozzle Cutting Consumptions

thickness cutting gas oxygen oxygen speed clearance kerf Fuel gas Oxygen Powder

nozzle pressure pressure pressure width

[mm] [bar] [bar] [bar] [mm/min] [mm] [mm] [m3/h] [m3/h] [kg/h]

Fuel gas acetylene

10 25 716.00381 0.5 3.5 3.3 440 360 30 40 4.5 0.6 5.4 6 8

25 40 716.00382 0.5 4.0 0.5 320 230 30 40 6.0 1.0 10.7 6 8

40 60 716.00383 0.5 4.0 0.6 190 140 30 40 8.0 1.2 13.8 8 10

60 100 716.00384 0.5 4.75 0.7 120 100 30 40 9.0 1.4 20.1 8 10

100 200 716.00385 0.5 5.5 1.0 80 70 30 40 12.0 1.6 28.4 10 12

200 300 716.00386 0.5 6.0 1.3 60 40 30 40 17.0 1.8 41.2 10 12

Fuel gas propane

125 175 552.01050 0.5 4.7 4.5 120 100 30 40 9.0 0.5 20.1 8 10

175 225 552.01060 0.5 5.5 5.5 80 70 30 40 12.0 0.6 28.4 10 12

225 300 552.01090 0.5 6.0 6.0 60 40 30 40 17.0 0.7 41.2 10 12


125 175 552.01050 0.5 4.7 5.0 120 100 30 40 9.0 1.50 21.5 8 10

175 225 552.01060 0.5 5.5 6.0 80 70 30 40 12.0 1.70 31.0 10 12

225 300 552.01090 0.5 6.0 6.5 60 40 30 40 17.0 2.00 44.0 10 12




17

Powder Machine Cutting Torch MS P 33 20 / 20 0


18/28

Powder distributor P 75Powder distributors serve to feed iron powder or

iron/aluminium powder mixtures to the powder cutting

units. The powder is ignited in the cutting/scarfingoxygen stream, thus providing increased heat. By means

of this additional heat stainless and heat-resistant steels,

cast iron and a number of non-ferrous metals can be cut.

The powder distributor P 75 with cyclonic powder

mixing system, pressure regulator, oil trap and air drying

unit are used to supply our SMB 600/663 hand cutting

torches with powder attachment, AC 41 powder hand

cutting torches and MSP 3320/200 machine cutting

torches.

Connections:

Inlet G RH-6 for compressed air, oil-free and dry

Outlet G &RH-6 for powder


Powder distributor P 75

Inlet pressure 10 bar max.

Container pressure 1.5 bar max. Powder charge 75 kg max. 731.29840 006

Cutting powder

for use with powder cutting equipmentIron powder GRISINT 25 kg package 0.462.004 013

18

Powder Distributor P 75


19/28

Material thickness Cutting speed Powder consumption

[mm] [mm/min] kg/h

50 400 6 7

100 350 7 8

150 300 8 10

200 280 10 12

250 210 10 12

300 170 12 15

300 600 120 60 20 25

600 1200 60 30 25 30

Cutting speed tolerances: approx. 20 %

Above table indicates approximate values based on following conditions:

Oxygen purity: min. 99.5 %

Test material: CrNi 18/8 N

Fuel gas: propane

Torch adjustment: accordording to operating data for cutting nozzles type DBH-PMY

Iron powder: GRISINT (Art.-No. 0.462.004)

Flashback arrestor

Heavy-duty hand cutting

torch SMB with powder

attachment and skidPowder hose

Oxygen hose

Compressed

air inlet

connection

Flashback arrestor

Tapping point

Fuel gas / oxygen

Fuel gas

hose

Iron powder unit for hand cutting torch type SMB 663

19

Operating Data P 7 5


20/28

Operating data for hand scarfing torch FB 1000

Fuel gas Propane Methane (nat.gas) Coal gas Acetylene

Scarfing nozzle GRISCARF GRISCARF GRISCARF GRISCARF

5360-PM 5360-PM 5360-PM 5310-A

Oxygen pressure [bar] 4 5 4 5 4 5 4 5

Fuel gas pressure [bar] 0.5 0.5 0.5 0.5

Scarfing speed [mm/min] 8 10 8 10 8 10 8 10Consumption scarfing oxygen [m3/h] 70 80 70 80 70 80 70 80

Consumption heating oxygen [m3/h] 5.0 5.0 5.0 3.0

Consumption fuel gas [m3/h] 1.3 3.3 7.5 2.3

Article No. 716.50088 716.50088 716.50088 716.50089

Hand scarfing torch FB 1000with spring lever for simultaneous control of scarfing oxygen valve and ignition wire. For removing cracks,

inclusions and surface defects of ingots, billets and slabs of non-alloy and low-alloy steels, as well as for shaping of forgings.

Maximum overall scarfing width: 40 mm

Fuel gas: A = acetylene

PM = propane, methane (natural gas), coal gas

Hose connections acc. to DIN 8542: oxygen G )-RH-11, fuel gas G LH-9

FB 1000 with wire ignition system


Hand scarfing torch FB 1000 length 1,260 mm 716.50051 006

with wire ignition system,

without accessories

Scarfing nozzle GRISCARF 5310-A for acetylene 716.50089 012

with wear-resistant stellite ring

Scarfing nozzle GRISCARF 5360-PM for propane, methane (natural gas) 716.50088 012

Accessories Hand guard 716.50300 006


Spanner SW 32 368.060 000

Spanner SW 36 133.02170 006


Oxygen hose 11 mm 051.01200 043



Wearing parts for scarfing nozzles Wear-resistant stellite ring 716.50249 006Pressure screw 716.50052 006

20

Hand Scarfing Torches FB 10 00

Scarfing nozzleGRISCARF 5360-PM


21/28

Hand scarfing torch FB 1600with spring lever for simultaneous control of scarfing oxygen valve

and ignition wire. For removing cracks, inclusions and surface defects

of ingots, billets and slabs of non-alloy and low-alloy steels, and forcomplete or selective scarfing. Maximum overall scarfing width: 90 mm

Fuel gas: propane, methane (natural gas), coal gas

Hose connections acc. to DIN 8542:

oxygen G )-RH-13, fuel gas G LH-9

Ingot mold scarfing torch FBK 1600

Ingot mold scarfing torch FBK 1600with round nozzle, for scarfing out fire-cracked material on inner

surfaces of ingot molds.

Scarfing width approx. 90 mm


Hose connections acc. to DIN 8542:

oxygen G )-RH-13, fuel gas G LH-9

Hand scarfing torch FB 1600 with wire ignition system


Hand scarfing torch FB 1600 length 1,500 mm 716.50191 006

with wire ignition system, length 1,325 mm 716.50192 006

without accessories length 1,175 mm 716.50180 006

Ingot mold scarfing torch FBK 1600

without accessories length 1,800 mm 716.50212 006

Scarfing nozzle FD 16 with wear-resistant stellite ring 716.50232 012

for FB 1600 and FBK 1600 for propane, methane, coal gas



Spanner SW 36 133.02170 006

Spanner SW 41 133.02180 006


Oxygen hose 13 mm 051.02940 043



Wearing parts for scarfing nozzle Wear-resistant stellite ring 716.50227 006

Pressure screw 552.10220 006

Operating data for hand scarfing torches FB 1600, FBK 1600

Fuel gas Propane Methane (nat.gas) Coal gas

Scarfing nozzle FD 16-PM FD 16-PM FD 16-PM

Oxygen pressure [bar] 2.5 35 3.0 2.5 3.5

Fuel gas pressure [bar] 0.3 0.5 0.4 0.6

Scarfing speed [mm/min] 8 10 8 10 8 10

Consumption scarfing oxygen [m3

/h] 150 190 150 190 150 190Consumption heating oxygen [m3/h] 6 8.5 6

Consumption fuel gas [m3/h] 1.7 5.8 10

Article-No. 716.50232 716.50232 716.50232

21

Hand Scarfing / Ingot Mold Scarfing Torches FB 1600, FBK 1600


22/28

Hand scarfing torch FB 2000with spring lever for simultaneous control of scarfing oxygen valve and ignition wire. For removing cracks, inclusions and

surface defects of ingots, billets and slabs of non-alloy and low-alloy steels, and for complete or selective scarfing.

Maximum overall scarfing width: 110 mm


Hose connections acc. to DIN 8542: oxygen G )-RH-13, fuel gas G LH-9

Hand scarfing torch FB 2000 with wire ignition system


Hand scarfing torch FB 2000

with wire ignition system length 1,500 mm 716.50195 006

1,390 mm 716.50193 006

Scarfing nozzle FD 20 with wear-resistant stellite ring 716.50231 012

for propane, methane, coal gas



Spanner SW 36 133.02170 006

Spanner SW 41 133.02180 006


Oxygen hose 13 mm 051.02940 043



Wearing parts for scarfing nozzle Wear-resistant stellite ring 716.50230 006

Pressure screw 716.50005 006

Operating data for hand scarfing torch FB 2000

Fuel gas Propane Methane (nat.gas) Coal gas

Scarfing nozzle FD 20-PM FD 20-PM FD 20-PM

Oxygen pressure [bar] 4.0 5.0 4.0 5.0 4.0 5.0

Fuelgas pressure [bar] 0.5 0.7 0.7 0.9

Scarfing speed [mm/min] 8 10 8 10 8 10

Consumption scarfing oxygen [m3/h] 250 320 250 320 250 320

Consumption heating oxygen [m3/h] 8 12 8

Consumption fuel gas [m3/h] 2.3 8.2 13.3

Article-No. 716.50231 716.50231 716.50231

Scarfing nozzle

22

Hand Scarfing Torches FB 20 00


23/28


Tapping points for scarfing torches

Line pressure regulator U 23 for oxygen 717.06898 000

Fitting G ) a - G / 717.00212 000

Angle valve PN 40, DN 15 connection G / - G / 718.00446 000

Connection fitting G / with soldering socket (female) 666.12329 000

Wall bracket for U 23 723.16762 000

Flashback arrestor type 385 for fuel gas acetylene/propane/methane/coal gas 0.463.290 041

Angle valve DN 8, PN 40 1) G ) - G LH 718.03096 000

Connection fitting G ) with soldering socket (male) 718.25103 000

Angle connection G LH 053.08240 008

Connection fitting G with soldering socket (male) 718.25101 000Wall bracket with nut G ) 666.12340 000

Pressure regulators for oxygen lances

Cylinder press. regulator U 13 F oxygen outlet pressure up to 10 bar 509.99850 004

for high flow rates, outlet pressure up to 20 bar 509.99900 004

inlet connection G /,

outlet connection G ), DN 9

1)

Note: former G , actual G )

23

Tapping Points, Pressure Regulators FOR SCARFING TORCHES,

OXYGEN LANCES

1. Scarfing torch FB

2. Oxygen hose DIN 8541

3. Fuel gas hose DIN 8441 resp. DIN 4815

4. Oxygen pressure regulator U 23

with filter and shut-off valve

5. Tapping point flashback arrestor with shut-off valvefor acetylene or propane, methane (natural gas),

coal gas

Example of gas supply system for scarfing torches

1

4

5

23


24/28

Oxygen lancing equipmentfor lancing of ferrous and non-ferrous alloys, slags and refractory linings.

Oxygen connection acc. to DIN 8542: G ) RH-11


Handpiece with quick shut-off valve for oxygen

with spring lever 716.14082 006

with hand wheel 716.14090 006

Lance holder (chuck) for lances & 716.50336 006

with internal flame trap, for lances " 716.50337 006

to attach lances with outer thread for lances ) 716.50338 006

Oxygen lances diam. &, length 3.00 m 0.463.0143 000with connecting thread and bushing diam. , length 3.00 m 0.463.0383 000

at both ends diam. , length 4.00 m 0.463.0384 000

diam. , length 6.00 m 0.463.0386 000

diam. ), length 3.00 m 0.463.0123 000

Accessories Torch spanner 186.58074 038

Oxygen hose 11 mm 051.01200 043

Sealing (lance holder / handpiece) 0.329.249 000

Cylinder pressure regulator U 13 F see page 21

24

Oxygen Lancing Equipment OXYGEN LANCE

Lance holder and handpiece with quick shut-off valve


25/2825


Necessary equipment for operation of oxygen lances:

- Handpiece with oxygen quick shut-off valve

- Oxygen hose, min. DN 9

- Oxygen pressure regulator- Flame-resistant operator protective equipment

Equipment for ignition of oxygen lances:

- Oxyfuel welding torch

- Ignition cartridge

OxygenOxygen

Oxygen

lance

Ignition sources:

- Welding torch

- Ignition cartridge

Spark deflector

Safety goggles

Hardhat with face protection

Protective clothing

Gloves

Handpiece

Spats

Oxygen hoseOxygen sources:

- Cylinder bundles

or batteries

- Liquid oxygen tanks

Oxygen

pressure regulator



26/2826


27/2827


28/28

Issue: 12/10

Messer Cutting Systems GmbH

Messer Cutting Systems GmbH

Otto-Hahn-Strae 2-4D-64823 Gro-Umstadt

Phone +49 (0) 6078 787-0

Documents

Cutting System - MESSER Catálogo