Cotton Process Parameters

PROCESS PARAMETERS.

Mixing lot no F ( 20"s mixing ) G ( 30"s mixing ) E ( 40"s mixing.)

Cotton Bunny-50 % Mech 100%. Bunny- 67%

& Mech-50% & mech 33 %

2.5 sl ( mm) 27.7 28.5 29.6

UR % 47.5 47.6 47.6

Strength ( Gms/Tex) 19.5 20.0 20.1

Mic 3.67 3.69 3.71

Trash% 3.12 3.00 2.99

Mixing style 20"s MIXING 30"S MIXING 40 "s MIXING.

Blow Room Line no. B A C

BLENDOMAT 20"S F 30"S G 40"S E

BEATER SPEED(rpm) 1730 - -

STAR ROLLER SPEED(rpm) 311 - -

FAN SPEED(rpm) 2392 - -

STRIPPING ROLLER SPEED(rpm) 379 - -

GBR

INCLINED LATICE(m/m) - 56 46.8

GRID BAR SETTING - 3,3 3.0,3.0

EVENER ROLLER SPEED( rpm) - 500

STRIPPING ROLLER SPEED(rpm) - 745 745

AXIFLOW

BEATER SPEED(rpm) 446 446 446

GRID BAR SETTING 2.5,2.5 3,3 3,3 3.0,3.0

MPM

MPM FAN SPEED(rpm) 2445 2053 MCM 2050

SPIKED ROLLER SPEED(rpm) 351 351 MCM 750

CVT-3

WING SETTING 0,0,0

CVT beater speed.

I- CYLINDER RPM 1136 1250 CVT1--->1400

II- CYLINDER RPM 2224 2032 CNT1--->1060

III- CYLINDER RPM 3584 3016

CVT-3 CONDESER CVT1- >1553

FAN SPEED(rpm) 2560 2496 CNT1-->1675

DUSTEX

CVT3 MAT.SUCTION.FAN SPD(rpm) 2040 1740 -

MATERIAL TRANSPORT FAN(rpm) 1850 2050 1810

CARDING CROSROL DK 780, 803 DK 780

CARDING NO. B1 TO B6 A1 TO A4,A6. C1 TO C3, C7

A6 & A7. C4 TO C6

DELIVERY HANK 0.13 0.13 0.13

DELIVERY SPEED 170 160 160

100% PROD/ Hr ( KGS) 42.25 45

LICKER-IN SPEED 1100 rpm 1080 rpm 1080 rpm

CYLINDER SPEED 992 474 rpm 474 rpm

DOFFER SPEED ( rpm) 53 42 37

FLAT SPEED ( finisher) 241 mm/min --- ---

FLAT SPEED ( breaker) 292 mm/min 330 mm / min 330 mm / min

FEED ROLLER TO LK ( thou) 29 35 35

LK TO CYL ( thou) 10 8 8

CYL TO FLAT ( thou) 10 8 8

CYL TO DOFFER ( thou) 5 5 5

BREAKER DF--( LAXMI ) COMBED CARDED COMBED COMBED

3,4 5 1 , 2 6 , 7

DEL HANK 0.1550 0.1250 0.155 0.160

SPEED M/ MIN 420 420 420 240

NO. OF ENDS UP 5 5 5 5

ROLLER SETTING 40 / 43 40 / 43 40 / 43 41 / 44

UNILAP-- ( RITER ) 2 1 3

NO OF ENDS UP 26 24 24

GMS/ MTR 66 66 62

ROLLER SET ( mm) 42 / 44 / 46 42 /44 / 46 44 / 46 / 48

BREAK DRAFT 1.14 1.14 1.14

COMBER 13,14 9 to 12 4 TO 7, 15 TO 17 1 to 3 , 8

HANK DELIVERED 0.12 0.12 0.12 0.13

NOIL % 18.5 20.5 20.5 18.5

NIPS PER MIN 350 350 300 300

TOP COMB DEPTH +0.5 +0.5 +0.5 +0.5

TOP COMB N/ CM 26 26 26 26

FEED PER NIP 5.9 4.7 5.2 4.7

TRUMPET 4.8 4.8 4.8 4.2

DRAW FRAME RSB-1, D30 8 7 6 1 , 2 , 4 3, 5

HANK DELIVERED 0.11 0.12 0.11 0.12 0.13

DELIVERY SPEED 500 450 500 450 300

ROLLER SETTING 39 / 43 39 / 43 39 / 43 39 / 43 41 / 44

NO OF ENDS 8 8 8 8 8

BREAK DRAFT 1.16 1.16 1.28 1.16 1.16

TOTAL DRAFT 7.33 7.33 7.04 8 8

TRUMPET SIZE ( MM) 4.2 4.2 4.2 4.2 4.2

SPEED FRAME ( Laxmi ) 7 ( toyata) 5 6 ( toyata) 1 , 2, 8 3 , 4

SPINDLE SPEED 1000 940 1000 1000 1000 1000

HANK FEED 0.11 0.12 0.11 0.12 0.13 0.13

HANK DELIVERED 0.6 0.7 0.6 0.77 1.0 1.0

TM 1.39 1.3 1.32 1.31 1.26 1.26

TPI 1.08 1.08 1.03 1.15 1.26 1.26

TOP ROLLER SETTING 38 / 50 / 51 50 / 53.5 38 / 50 / 51 50 / 53.5 50 / 53.5 50 / 53.5

BOT. ROLLER SETTING 36 / 48 / 53 44 / 57 36 / 48 / 53 44 / 57 44 / 57 44 / 57

SPACER ( MM) 6 6.5 6.5 6 4.5 4.5

RING FRAME G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 Sussen LR6

COUNT SPUN 20 CH 24 CH 24/ KH 30 / CW 30 / CH 40/1C (Compactt) 40/1 CW

HANK FEED 0.6 0.7 0.6 0.77 0.77 1.0 1.0

TM 3.7 3.6 4.01 4.18 3.6 4.33 4.33

TPI 16.54 17.86 19.68 22.91 19.71 27.38 27.38

SPL SPEED 13400 14200 13800 16500 15400 14800 17500

GPS / SPL . 275 225 195 160 175 96 110

BREAK DRAFT 1.18 1.14 1.14 1.18 1.18 - 1.18

SPACER 3.50 3.25 3.25 3.25 3.25 3.00 3.00

RING TRAVELLER no. 2 3 / O 2 / O 3 / O 3 / O 9 / O 7 / O

TOP ROLLER SETTING 48 / 48 / 48 / 48 / 48 / 50 / 48 /

BOT. ROLLER SETTING 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 70 42.5 / 70 45 / 60 42.5 / 70

AUTOCONERDRUM SPEED MPM 1375 1375 1375 1375 1375 1375 1375ANTI PATTERNING 6 6 6 6 6 6 6REPEATED TILL RED LIGHT 3 3 3 3 3 3 3START UP M M M M M M MOPENING CODE 4 4 4 4 4 6 7SPLICE CODE 5/3/5 5/3/5 5/3/5 5/3/5 5/3/5 5/4/6 5/4/7AUTO SPEED % 1 % V 70/70 70/70 70/70 70/70 70/70 70/70 70/70CRADE COMPENSATION H H H H H H HYARN TENSION 30 35 35 35 33 35 35UNWINDING ACCELARATOR 30 30 30 30 30 30 30SPLICE PRISM DZ1 DZ3 DZ3 DZ3 DZ3 DZ3 DZ3ACCELARATION (A/C 238) M-5 M-5 M-5 M-5 M-5 M-5 M-5PRECLEANER SETTING 6 6 6 6 6 6 6

TYPE OF CLEARER. QUANTAM F.D.SETTING LOEPFE

SETTINGS. 20% 0.4 CHANNEL SETT ING SPLICE SETT

N 300 F.D.HELP N 5.5 5.5

S 190% -1.5CM H1/H1 18% - 1.2 DS 2 2

L 20% -30CM H2/H2 15% - 1.4 LS 1.8 1.9

T 12% 45CM H3/H3 10% - 1.6 DL 1.34 1.3

N,S,L HELP POINT H4/H4 5% - 1.8 LL 12 12

H1/H1 185%--1.7CM H5/H6 0 - 0 D- 14 14

H2/H2 180% 1.8CM L- 45 45

H3/H3 160% 1.9CM -

H4/H4 180% 2CMH5/H6 45% 4CMH7/H8 25% 30CM

"T' HELP POINT

H1/H1 20% 35CM

H2/H2 30% 15CM

H3/H3 45% 8CMH4/H4 60% 5CMH5/H6 70% 2CM

80& 0.1CMCP /CCP 10---22CM /CCM 10--22C / CC 5M--0.6PEARL CHAINSENSITIVITY 24%LENGTH 0.8CMFAULT DISTANCE 10CMNO.OF FAULT 10

DIA. DIFF

10%

-10%

SIRO SETT

88766544

5/6/2007

PROCESS PARAMETERS.Mixing / Lot L ( 20"s mixing ) H ( 30"s mixing ) H ( 30"s mixing )

Cotton 53%MECH-1+ 47%H4A MECH-1,66%+ H4SUPER,34% MECH-1,66%+ H4SUPER,34%

2.5 SL ( mm) 28 29.2 29.2

UR % 47.8 48.1 47

Strength ( Gms/Tex) 19.8 20.0 19.9

Mic 3.78 4.06 4.07

Trash% 3.62 3.57 3.52

Elg% 6.1 6.00 6

Colour Grade 31.4 21.40 31.3

Reflectence Rd 75.5 76.80 76.1

Yrllowish B+ 9.2 9.40 9

Neps/gram 93 71.00 87

Blow Room Line no. B A C

BLENDOMAT 20"S ( L ) 30"S ( H ) 30"S ( H )

BEATER SPEED(rpm) 1730 - -

STAR ROLLER SPEED(rpm) 311 - -

FAN SPEED(rpm) 2392 - -

STRIPPING ROLLER SPEED(rpm) 379 - -

GBR

INCLINED LATICE(m/m) NA 56 46.8

GRID BAR SETTING NA 3.0mm,3.0mm 4.0mm,4.0mm

EVENER ROLLER SPEED( rpm) NA 500

STRIPPING ROLLER SPEED(rpm) NA 745 745

Setting Betn.lnclined&Stripping Roll NA 10+ 5+

AXIFLOW

BEATER SPEED(rpm) 446&430 446&430 446&430

GRID BAR SETTING 3.5,3.5mm 3.0mm,3.0mm 4.0mm,4.0mm

MPM

MPM FAN SPEED(rpm) 2445 2053 MCM 2050

SPIKED ROLLER SPEED(rpm) 351 351 MCM 750

CVT-3

WING SETTING 0,0,0

CVT3 beater speed.

I- CYLINDER RPM 1236 1250 CVT1--->1400

II- CYLINDER RPM 2208 2032 CNT1--->1400

III- CYLINDER RPM 3540 3016

Setting Betn. Feed Roll&cvt3 Beater 1.6mm 1.6mm 1.7mm/1.8mm

CVT-3 CONDESER CVT1- >1553

FAN SPEED(rpm) 2560 2496 CNT1-->1675

DUSTEX

CVT3 MAT.SUCTION.FAN SPD(rpm) 2040 1740 NA

MATERIAL TRANSPORT FAN(rpm) 1850 2050 1810

BLOw Room Prodn.( Kgs./Hr.) 100% 561 297 198

Utilisations Of Blow Room 98% 66% 44%

CARDING CROSSROL DK 780, 803 DK 780

CARDING NO. B1 to B6,A4 toA7 A1to A3,C4 to C7 C1 TO C3, C8

DELIVERY HANK 0.13 0.13 0.13


LAP WEIGHT (Grams/meter) 454 454 454

TOTAL DRAFT 100 100 100

DOFFER&STRIPPING ROLL(V2) NA 1.04 1.04

STRIPPING ROLL&CRUSH ROLL(V3) NA 1.276 1.276

CALENDER &COILER CLDR ROLL(V5) NA 1.083 1.083

CYLINDER SPEED (Breaker&Finisher) 640 472 472

LICKER-IN SPEED 1100 rpm 1082 1082

DOFFER SPEED ( rpm) 56 55 55

FLAT SPEED ( finisher) 292 mm/min 330 mm / min 330 mm / min

FLAT SPEED ( breaker) 292 mm/min NA NA

FBK BEATER SPEED 800 800 800

FEED ROLLER TO LICKRIEN ( thou) 29 35 35

LICKRIEN TO CYLINDER ( thou) 10 8 8

CYLINDER TO FLAT ( thou) 10 8,8,8,8 8,8,8,8

CYLINDER TO DOFFER ( thou) 5 5 5

FRONT TOP PLATE&CYLINDER 80 40 40

Carding Prodn.( Kgs./Hr.) 100% 47.7 46.3 46.3

BREAKER DRAW FRAME--( LAXMI ) COMBED CARDED COMBED COMBED

3,4 5 1 , 2 6 , 7

DEL HANK 0.1550 0.1200 0.155 0.155

SPEED M/ MIN 420 350 420 240

NO. OF ENDS UP 5 5 5 5

ROLLER SETTING 41 / 44 41 / 44 41 / 44 41 / 44

TOTAL DRAFT 5.63 4.74 6.04 6.1

BREAK DRAFT 1.71 1.71 1.71 1.71

WEB TENSION DRAFT 1.00 1.00 1 1

CREEL TENSION DRAFT 0.99 0.99 0.99 0.99

TRUMPET 4.0mm 5.0mm 4.5mm 4.0mm

PRESSOR BAR 3.0mm 3.0mm 3.0mm 3.0mm

Prodn/2Del.(Kgs./hr.) 100% 191.85 206.50 191.85 109.63

UNILAP-- ( RITER ) 2 1 3

NO OF ENDS UP 24 24 26

GMS/ MTR 66 66 66

ROLLER SETTING ( mm) 42 / 44 / 46 42 /44 / 46 44 / 46 / 48

TOTAL DRAFT 1.36 1.36 1.305

BREAK DRAFT 1.14 1.14 1.14

TABLE DRAFT NA NA NA

CALENDER DRAFT NA NA NA


Prodn.(Kgs./hr.) 100% 435.6 435.6 435.6

COMBER 11 to14 8 to 10 4 TO 7, 16,17 1 to 3 , 15

HANK DELIVERED 0.12 0.12 0.12 0.13

NOIL % 16.5 16.5 17 18

NIPS PER MIN 300,350 300 300,350,400 300

FEED PER NIP 5.9 5.2 5.2 5.2&5.9

TOP COMB DEPTH +0.5 +0.5 +0.5 +0.5

TOP COMB NEEDLES/CM 26 26 26 30

TABLE TRUMPET 4.5 4.5 4.5&5.5 4.25mm

COILER TRUMPET 4.5,4.4 4.5 4.4&4.8 4.5mm

TOTAL DRAFT 12.0 13.2

BREAK DRAFT 1.44,1.36 1.44 1.36&1.44 1.44

TABLE DRAFT 1.30 1.30 1.30 1.30

ROLLER SETTING 41mm 41mm 41mm 44mm

BOTTOM ROLL DIA. 27&35mm 27&35mm 27&35mm 27&35mm

TOP ROLL DIA.

BOTTOM DETAICHING ROLL DIA. 27mm 27mm 27mm 27mm

TOP DETAICHING ROLL DIA. 24mm 24mm 24mm 24mm

HALF LAP TYPE 5014&5015 5014 5015&7015 5014&5015

HALF LAP MAKE Unicomb Unicomb Unicomb Unicomb

AVG.DELIVERY SPEED(Mtrs./Min.) 134 134 140 122

Prodn.(Kgs./hr.) 100% 39.53 39.53 41.3 33.2

DRAW FRAME RSB-1, D30 8 6 7 , 2 , 3,4 5

HANK DELIVERED 0.1 0.12 0.100 0.12 0.13

DELIVERY SPEED 500 450 500 450 350

ROLLER SETTING 39 / 43 39 / 43 39 / 43 39 / 43 39 / 43

NO OF ENDS 8 8 8 8 8

TOTAL DRAFT 6.48 7.41 6.64 7.52 7.64

BREAK DRAFT 1.16 1.16 1.28 1.16 1.16

WEB TENSION DRAFT 1.02 1.03 1.02 1.02&1.03 1.02

CREEL TENSION DRAFT 1.028 1.02 1.028 1.038&1.02 1.038

INTER MEDIAT DRAFT 0.999 0.995 0.995 0.995&1.00 0.995

SCANNING ROLLER 7.9mm 7.9mm 7.9mm 7.9mm 7.9mm

CALENDER ROLLER 6mm 12mm 6mm 6mm&12mm 6mm

TRUMPET SIZE ( MM) 4.2mm 4.2mm 4.2mm 4.2mm 3.7

BOTTOM ROLL DIA. 30&40mm 30&40mm 30&40mm 30&40mm 30&40mm

TOP ROLL DIA. 36to38mm 36to38mm 36to38mm 36to38mm 36to38mm

Prodn.(Kgs./hr.) 100% 177.00 132.75 177.00 132.75 95.31

SPEED FRAME ( Laxmi ) 7 ( toyata) 5 6 ( toyata) 1 , 2, 8 3 , 4

SPINDLE SPEED 1000 1029 1000 999 1029&939 985 1080

HANK FEED 0.11 0.12 0.100 0.12 0.12 0.13

HANK DELIVERED 0.6 0.7 0.55 0.77 0.77 1.0

TOTAL DRAFT 5.53 6.17 5.72 6.78,6.63,6.65 8.33 6.63

BREAK DRAFT 1.19 1.07 1.19 1.07 1.07 1.07

CREEL TENSION DRAFT NA 1.035 NA 1.056 0.976

TM 1.39 1.41 1.35 1.31 1.31 1.33

TPI 1.08 1.18 1.05 1.15 1.15 1.33

TOP ROLLER SETTING 38 / 50 / 51 50 / 53.5 38 / 50 / 51 50 / 53.5 50 / 53.5 50 / 53.5

BOT. ROLLER SETTING 36 / 48 / 53 44 / 57 36 / 48 / 53 44 / 57 44 / 57 44 / 57

SPACER ( MM) 6(Green) 6.0mm 6(Green) 6.0mm 6.0mm 4.5mm

LIFTER 29 42 29 38 37 34

RATCHET 29 62 27 60 60 50

CONDENSOR White Green White Green Yellow Red

Prodn.(Kgs./hr./spdl.) 100% 11.1 9.0 12.5 8.1 8.0 5.8

RING FRAME G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 Sussen LR6 Sussen

COUNT SPUN 20 CH 24 CH 16KW 20KW 30CW 30CH 40CW (Compactt) 40CH 30CW

HANK FEED 0.55 0.7 0.55 0.55 0.77 0.77 0.9 0.9 0.9

TM 3.8 3.73 4.25 4.43 4.18 3.6 3.71 4.33 4.2

TPI 16.99 18.27 17.00 19.81 22.89 19.72 23.46 27.39 23.00

AVG.SPL SPEED 13400 14200 12500 13190 16500 15400 14800 17500 17000

ACTUAL GPS. 275 225 325 240 160 175 118 110 150

BREAK DRAFT 1.18 1.14 1.14 1.14 1.18 1.18 - 1.18 -

SPACER 3.50 3.25 3.5 3.5 3.25 3.25 3.00 3.00 3.25

RING TRAVELLER NO.2 3 / O NO.2 NO.2 3 / O 3 / O 9 / O 7 / O 7 / O

TOP ROLLER SETTING 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5 49 / 73 49 / 73 50 / 65 49 / 73 50 / 65

BOT. ROLLER SETTING 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 70 42.5 / 70 45 / 60 42.5 / 70 45 / 60

Prodn.(Grams/spdl.) 100% 284 233 331 240 173 187 114 115 177

AUTOCONER

DRUM SPEED MPM 1375 1375 1375 1375 1375 1375 1375ANTI PATTERNING 6% 6% 6% 6% 6% 6% 6%REPEATED TILL RED LIGHT 3 3 3 3 3 3 3START UP Medium Medium Medium Medium Medium Medium MediumOPENING CODE 4 4 4 4 4 6 6SPLICE CODE 5/3/5 5/3/5 5/3/5 5/3/5 5/3/5 5/4/6 5/4/6AUTO SPEED % 1 % V 70/70 70/70 70/70 70/70 70/70 70/70 70/70CRADDLE COMPENSATION H H H H H H HYARN TENSION 30 CN 35 35 35 33 22 22UNWINDING ACCELARATOR 30 30 30 30 30 30 30SPLICE PRISM DZ1 DZ3 DZ3 DZ3 DZ3 DZ3 DZ3ACCELARATION (A/C 238) M-5 M-5 M-5 M-5 M-5 M-5 M-5PRECLEANER SETTING 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm

TYPE OF CLEARER. QUANTAM QUANTAM PYER PYER QUANTAM LOEFFE PYER

SETTINGS.

N 300 300 - - 300 6 -

DS 190 190 - - 190 190 -

LS 1.5 1.5 - - 1.5 1.5 -

DL 20 20 - - 20 20 -

LL 30 30 - - 30 30 -

-D 12 12 - - 12 12 -

-L 35 35 - - 35 35 -

SP 65 65 - - 65 65 -

YARN DIA TOL. + / -10% + / -10% + / -10% + / -10% + / -10% + / -10% + / -10%

Peyer Setting.

PROCESS PARAMETERS.Mixing / Lot L ( 20"s mixing )

Cotton 100%MECH-1

2.5 SL ( mm) 28.25

UR % 47.7

Strength ( Gms/Tex) 19.5

Mic 3.9

Trash% 3.26

Elg% 5.9

Colour Grade 31.2

Reflectence Rd 76

Yrllowish B+ 8.3

Neps/gram 87

Blow Room Line no. B

BLENDOMAT 20"S ( L )

BEATER SPEED(rpm) 1730

STAR ROLLER SPEED(rpm) 311

FAN SPEED(rpm) 2392

STRIPPING ROLLER SPEED(rpm) 379

GBR

INCLINED LATICE(m/m) NA

GRID BAR SETTING NA

EVENER ROLLER SPEED( rpm) NA

STRIPPING ROLLER SPEED(rpm) NA

Setting Betn.lnclined&Stripping Roll NA

AXIFLOW

BEATER SPEED(rpm) 446&430

GRID BAR SETTING 3.5,3.5mm

MPM

MPM FAN SPEED(rpm) 2445

SPIKED ROLLER SPEED(rpm) 351

CVT-3

WING SETTING 0,0,0

CVT3 beater speed.

I- CYLINDER RPM 1236

II- CYLINDER RPM 2208

III- CYLINDER RPM 3540

Setting Betn. Feed Roll&cvt3 Beater 1.6mm

CVT-3 CONDESER

FAN SPEED(rpm) 2560

DUSTEX

CVT3 MAT.SUCTION.FAN SPD(rpm) 2040

MATERIAL TRANSPORT FAN(rpm) 1850

BLOw Room Prodn.( Kgs./Hr.) 100% 529

Utilisations Of Blow Room 93%

CARDING CROSSROL

CARDING NO. B1 to B6,A4 toA7

DELIVERY HANK 0.13

DELIVERY SPEED 165

LAP WEIGHT (Grams/meter) 454

TOTAL DRAFT 100

DOFFER&STRIPPING ROLL(V2) NA

STRIPPING ROLL&CRUSH ROLL(V3) NA

CALENDER &COILER CLDR ROLL(V5) NA

CYLINDER SPEED (Breaker&Finisher) 640

LICKER-IN SPEED 1100 rpm

DOFFER SPEED ( rpm) 56

FLAT SPEED ( finisher) 292 mm/min

FLAT SPEED ( breaker) 292 mm/min

FBK BEATER SPEED 800

FEED ROLLER TO LICKRIEN ( thou) 29

LICKRIEN TO CYLINDER ( thou) 10

CYLINDER TO FLAT ( thou) 10

CYLINDER TO DOFFER ( thou) 5

FRONT TOP PLATE&CYLINDER 80

Carding Prodn.( Kgs./Hr.) 100% 44.9

BREAKER DRAW FRAME--( LAXMI ) COMBED CARDED

3,4 5

DEL HANK 0.1550 0.1200

SPEED M/ MIN 420 350

NO. OF ENDS UP 5 5

ROLLER SETTING 41 / 44 41 / 44

TOTAL DRAFT 5.63 4.74

BREAK DRAFT 1.71 1.71

WEB TENSION DRAFT 1.00 1.00

CREEL TENSION DRAFT 0.99 0.99

TRUMPET 4.0mm 5.0mm

PRESSOR BAR 3.0mm 3.0mm

BOTTOM ROLL DIA.

TOP ROLL DIA.

Prodn/2Del.(Kgs./hr.) 100% 191.85 206.50

UNILAP-- ( RITER ) 2

NO OF ENDS UP 24

GMS/ MTR 66

ROLLER SETTING ( mm) 42 / 44 / 46

TOTAL DRAFT 1.36

BREAK DRAFT 1.14

TABLE DRAFT NA

CALENDER DRAFT NA

DELIVERY SPEED 110

BOTTOM ROLL DIA. NA

TOP ROLL DIA. NA

Prodn.(Kgs./hr.) 100% 435.6

COMBER 11 to14 8 to 10

HANK DELIVERED 0.12 0.12

NOIL % 16.5 16.5

NIPS PER MIN 300,350 300

FEED PER NIP 5.9 5.2

TOP COMB DEPTH +0.5 +0.5

TOP COMB NEEDLES/CM 26 26

TABLE TRUMPET 4.5 4.5

COILER TRUMPET 4.5,4.4 4.5

TOTAL DRAFT 12.0

BREAK DRAFT 1.44,1.36 1.44

TABLE DRAFT 1.30 1.30

ROLLER SETTING 41mm 41mm

BOTTOM ROLL DIA. 27&35mm 27&35mm

TOP ROLL DIA.

BOTTOM DETAICHING ROLL DIA. 27mm 27mm

TOP DETAICHING ROLL DIA. 24mm 24mm

HALF LAP TYPE 5014&5015 5014

HALF LAP MAKE Unicomb Unicomb

AVG.DELIVERY SPEED(Mtrs./Min.) 134 134

Prodn.(Kgs./hr.) 100% 39.53 39.53

DRAW FRAME RSB-1, D30 8 6 7

HANK DELIVERED 0.11 0.12 0.100


ROLLER SETTING 39 / 43 39 / 43 39 / 43

NO OF ENDS 8 8 8

TOTAL DRAFT 6.48 7.41 6.64

BREAK DRAFT 1.16 1.16 1.28

WEB TENSION DRAFT 1.02 1.03 1.02

CREEL TENSION DRAFT 1.028 1.02 1.028

INTER MEDIAT DRAFT 0.999 0.995 0.995

SCANNING ROLLER 7.9mm 7.9mm 7.9mm

CALENDER ROLLER 6mm 12mm 6mm

TRUMPET SIZE ( MM) 4.2mm 4.2mm 4.2mm

BOTTOM ROLL DIA. 30&40mm 30&40mm 30&40mm

TOP ROLL DIA. 36to38mm 36to38mm 36to38mm

Prodn.(Kgs./hr.) 100% 160.91 132.75 177.00

SPEED FRAME ( Laxmi ) 7 ( toyata) 5 6 ( toyata)

SPINDLE SPEED 1000 1029 1000

HANK FEED 0.11 0.12 0.100

HANK DELIVERED 0.6 0.7 0.55

TOTAL DRAFT 5.53 6.17 5.72

BREAK DRAFT 1.19 1.07 1.19

CREEL TENSION DRAFT NA 1.035 NA

TM 1.39 1.41 1.35

TPI 1.08 1.18 1.05

TOP ROLLER SETTING 38 / 50 / 51 50 / 53.5 38 / 50 / 51

BOT. ROLLER SETTING 36 / 48 / 53 44 / 57 36 / 48 / 53

SPACER ( MM) 6(Green) 6.0mm 6(Green)

LIFTER 29 42 29

RATCHET 29 62 27

CONDENSOR White Green White

BOTTOM ROLL DIA. NA NA NA

TOP ROLL DIA. NA NA NA

Prodn.(Kgs./hr./spdl.) 100% 11.1 9.0 12.5

RING FRAME G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1

COUNT SPUN 20 CH 24 CH 16KW 20KW

HANK FEED 0.6 0.7 0.6 0.6

TM 3.8 3.73 4.25 4.43

TPI 16.99 18.27 17.00 19.81

AVG.SPL SPEED 13400 14200 12500 13190

ACTUAL GPS. 275 225 325 240

BREAK DRAFT 1.18 1.14 1.14 1.14

SPACER 3.50 3.25 3.5 3.5

RING TRAVELLER NO.2 3 / O NO.2 NO.2

TOP ROLLER SETTING 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5

BOT. ROLLER SETTING 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 65

Prodn.(Grams/spdl.) 100% 284 233 331 240

AUTOCONERDRUM SPEED MPM 1375 1375 1375ANTI PATTERNING 6% 6% 6%REPEATED TILL RED LIGHT 3 3 3START UP Medium Medium MediumOPENING CODE 4 4 4SPLICE CODE 5/3/5 5/3/5 5/3/5AUTO SPEED % 1 % V 70/70 70/70 70/70CRADDLE COMPENSATION H H HYARN TENSION 30 CN 35 35UNWINDING ACCELARATOR 30 30 30SPLICE PRISM DZ1 DZ3 DZ3ACCELARATION (A/C 238) M-5 M-5 M-5PRECLEANER SETTING 6 mm 6 mm 6 mm

TYPE OF CLEARER. QUANTAM QUANTAM PYER

SETTINGS.

N 300 300 -

DS 190 190 -

LS 1.5 1.5 -

DL 20 20 -

LL 30 30 -

-D 12 12 -

-L 35 35 -

SP 65 65 -

YARN DIA TOL. + / -10% + / -10% + / -10%

Peyer Setting.

PROCESS PARAMETERS.H ( 30"s mixing ) H ( 30"s mixing )

MECH-1,93%+ H4SUPER,7% MECH-1,93%+ H4SUPER,7%

29.3 29.4

48.8 47.2

19.6 19.9

4.11 4.02

3.27 3.18

5.90 5.9

21.40 21.4

76.80 76.6

9.30 9.4

78.00 63

A C

30"S ( H ) 30"S ( H )

- -

- -

- -

- -

56 46.8

3.0mm,3.0mm 4.0mm,4.0mm

500

745 745

10+ 5+

446&430 446&430

3.0mm,3.0mm 4.0mm,4.0mm

2053 MCM 2050

351 MCM 750

1250 CVT1--->1400

2032 CNT1--->1400

3016

1.6mm 1.7mm/1.8mm

CVT1- >1553

2496 CNT1-->1675

1740 NA

2050 1810

297 192

66% 43%

DK 780, 803 DK 780

A1to A3,C4 to C7 C1 TO C3, C8

0.13 0.13

170 165

454 454

100 100

1.04 1.04

1.276 1.276

1.083 1.083

472 472

1082 1082

55 55

330 mm / min 330 mm / min

NA NA

800 800

35 35

8 8

8,8,8,8 8,8,8,8

5 5

40 40

46.3 44.9

COMBED COMBED

1 , 2 6 , 7

0.155 0.155

420 240

5 5

41 / 44 41 / 44

6.04 6.1

1.71 1.71

1 1

0.99 0.99

4.5mm 4.0mm

3.0mm 3.0mm

191.85 109.63

1 3

24 26

66 66

42 /44 / 46 44 / 46 / 48

1.36 1.305

1.14 1.14

NA NA

NA NA

110 110

NA NA

NA NA

435.6 435.6

4 TO 7, 16,17 1 to 3 , 15

0.12 0.13

17 18

300,350,400 300

5.2 5.2&5.9

+0.5 +0.5

26 30

4.5&5.5 4.25mm

4.4&4.8 4.5mm

13.2

1.36&1.44 1.44

1.30 1.30

41mm 44mm

27&35mm 27&35mm

27mm 27mm

24mm 24mm

5015&7015 5014&5015

Unicomb Unicomb

140 122

41.3 33.2

1 , 2 , 4 3, 5

0.12 0.13

450 350

39 / 43 39 / 43

8 8

7.52 7.64

1.16 1.16

1.02&1.03 1.02

1.038&1.02 1.038

0.995&1.00 0.995

7.9mm 7.9mm

6mm&12mm 6mm

4.2mm 4.2

30&40mm 30&40mm

36to38mm 36to38mm

132.75 95.31

1 , 2, 8 3 , 4

999 1029&939 985 1080

0.12 0.13 0.13

0.77 1.0 1.0

6.78,6.63,6.65 8.33 8.33

1.07 1.07 1.07

1.056 0.976

1.31 1.33 1.33

1.15 1.33 1.33

50 / 53.5 50 / 53.5 50 / 53.5

44 / 57 44 / 57 44 / 57

6.0mm 4.0mm 4.5mm

38 33 34

60 53 50

Green Red Red

NA NA NA

NA NA NA

8.1 5.3 5.8

G 5 / 1 G 5 / 1 Sussen LR6 Sussen

30CW 30CH 38CH (Compactt) 40CW 30CW

0.77 0.77 1.0 1.0 1.0

4.18 3.6 3.71 4.33 4.2

22.89 19.72 22.87 27.39 23.00

16500 15400 14800 17500 17000

160 175 118 110 150

1.18 1.18 - 1.18 -

3.25 3.25 3.00 3.00 3.25

3 / O 3 / O 9 / O 7 / O 7 / O

49 / 73 49 / 73 50 / 65 49 / 73 50 / 65

42.5 / 70 42.5 / 70 45 / 60 42.5 / 70 45 / 60

173 187 123 115 177

1375 1375 1375 13756% 6% 6% 6%3 3 3 3

Medium Medium Medium Medium4 4 6 6

5/3/5 5/3/5 5/4/6 5/4/670/70 70/70 70/70 70/70

H H H H35 33 22 2230 30 30 30

DZ3 DZ3 DZ3 DZ3M-5 M-5 M-5 M-5

6 mm 6 mm 6 mm 6 mm

PYER QUANTAM LOEFFE PYER

- 300 6 -

- 190 190 -

- 1.5 1.5 -

- 20 20 -

- 30 30 -

- 12 12 -

- 35 35 -

- 65 65 -

+ / -10% + / -10% + / -10% + / -10%

PREPARATORY COLOUR CODE

LINE A BDEPT. 30''S MXG. 20''S MXG.

LOT H L

CARDING BLUE YELLOW

BLUE+WHITE PAINT YELLOW+ORG.PAINT

RED+YELLOW PAINT

CREAM+RED TAPE

RED

DO/6 ORANGE WHITE

WHITE+BLACK PAINT

WHITE+YELLOW PAINT

GREEN+YELLOW PAINT

GREEN

UNILAP BLACK+PINK PAINT BLACK

BLACK+YELLOW PAINT

BLACK+Y+BLUE. PAINT

BLACK+RED PAINT

BLACK+WHITE PAINT

COMBER GREEN BLUE+RED TAPE

BLUE (Big) BLUE+GREEN TAPE

RED (Big) BLUE

WHITE

RSB RED WHITE

ORANGE WHITE+RED PAINT

ORANGE+YELLOW PAINT RED+BLACK PAINT

RED+YELLOW PAINT

YELLOW

YELLOW+ORG. PAINT

SPEED FRAME (1) - ORANGE (5) - PINK

RED

(2) - ICE GREEN (6) - BLUE TOYOTA

GREEN+BLACK RING

(8) - YELLOW (7) - YELLOW TOYOTA

PREPARATORY COLOUR CODE

B C20''S MXG. 30''S MXG.

L H

YELLOW WHITE

YELLOW+ORG.PAINT CREAM

RED+YELLOW PAINT

CREAM+RED TAPE

RED

WHITE GREEN+ORG.PAINT

WHITE+BLACK PAINT

WHITE+YELLOW PAINT

GREEN+YELLOW PAINT

GREEN

BLACK BLACK+RED PAINT

BLACK+WHITE PAINT

BLACK+Y+BLUE. PAINT

BLACK+PINK PAINT

BLACK+YELLOW PAINT

BLUE+RED TAPE YELLOW

BLUE+GREEN TAPE YELLOW+ORANGE PAINT

BLUE

WHITE

WHITE

WHITE+RED PAINT BLUE

RED+BLACK PAINT

RED+YELLOW PAINT

YELLOW

YELLOW+ORG. PAINT

(5) - PINK (3) - GREEN+YELLOW RING

(6) - BLUE TOYOTA (4) - GREEN

(7) - YELLOW TOYOTA

AMIT SPINNING INDUSTRIES LIMITEDMIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08

SR.NO. 1 4 7 6 6 7 8 8 9

COUNT 14 20 12 20 24 24 26 30 30

YARN TYPE KW KW KW CH CW CH CH CH CW

NO OF DAYS 30 30 30 30 30 30 30 30 30

PRODUCTION 58853 50853 39900 76495 0 0 0 263723 64477

AUTO CONER

COUNT 14.0 20.0 12.0 20.0 24.0 24.0 26.0 30.0 30.0

AUTO CONER PRODn REQD 1962 1695 1330 2550 0 0 0 8791 2149

DRUM SPEED 1375 1375 1375 1375 1375 1375 1375 1375 1375

TARGET EFF% 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

PRODn /DRUM/SHIFT 16.7 11.7 19.5 11.7 9.7 9.7 9.0 7.8 7.8

PRODn /DRUM/DAY 50.0 35.0 58.4 35.0 29.2 29.2 26.9 23.3 23.3

DRUMS REQUIRED 39 48 23 73 0 0 0 377 92M-19 M-21 M-21 M-21 M-21 M-21/19 M-21/19 M-21/19 M-21/19

RING FRAME 2.00 2.43 1.00 3.00 0.00 0.00 0.00 17.00 5.00SPL PER MACHINE 1008 1008 1008 1008 1008 1008 1008 1008 1008TOTAL NO. OF SPINDLES 2016 2449 1008 3024 0 0 0 17136 5040SP.SPEED AVG 11901 14239 12065 14482 14104 14499 14571 16131 15765SP.SPEED MAXIMUM 12734 15236 12910 15496 15091 15514 15591 17260 16868TM 4.32 4.4 4.25 3.71 3.7 3.6 3.6 3.7 4.35TPI 16.2 19.7 14.7 16.6 18.1 17.6 18.4 20.3 23.8100 % GMS/ SPINDLE 376 258 488 312 232 245 218 190 158ACTUAL GMS/SPNDL /SHIFT 328 233 440 281 209 223 199 173 144TARGET EFF % 89.0 92.0 92.0 92.0 92.0 93.0 93.0 93.0 93.0UTILIZATION 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0PRODn/M/C /SHIFT 330.3 235 443 283 210 225 200 174 145PRODn/M/C /DAY 991 705 1330 850 631 674 601 522 434ACTUAL PRODn / SHIFT 661 571 443 850 0 0 0 2960 724ACTUAL PRODn /DAY 1981.6 1712 1330 2550 0 0 0 8880 2171ACTUAL PRODn /MONTH 59448 51367 39900 76495 0 0 0 266387 6512840S CONSTANT (SITRA) 0.293 0.412 0.216 0.338 0.455 0.426 0.478 0.550 0.59240S CONVERTED GMS 96.0 96.0 95.0 95.0 95.0 95.0 95.0 95.0 85.0

SPEED FRAME 0.61 0.53 0.41 0.75 0.00 0.00 0.00 4.23 1.03

S/F PRODn REQUIRED add @3% 2043 1765 1371 2629 0 0 0 9154 2238

REQUIRED PRODn MXG WISE 2043 1765 1371 2629 0 0 0 9154 2238

HANK 0.55 0.55 0.55 0.55 0.7 0.7 0.7 0.75 0.75

SP.SPEED 1000 1000 1000 1000 1000 1000 1000 1000 1000

TM 1.48 1.48 1.48 1.39 1.41 1.57 1.57 1.51 1.51

TPI 1.10 1.10 1.10 1.03 1.18 1.31 1.31 1.31 1.31

KGs/SPNDL/SHFIT AT 100% 11.9 11.9 11.9 12.7 8.7 7.9 7.9 7.3 7.3

KGs/SPNDL/SHFIT AT EFFI. 9.3 9.3 9.3 9.8 7.0 6.4 6.4 6.0 6.0

TARGET EFF % 78.0 78.0 78.0 77.0 80.0 82.0 82.0 82.0 82.0

100 % PRODUCTION / SHIFT/MC 1114 1114 1114 1174 837 773 773 721 721

ACTUAL PRODn /DAY 3341.7 3342 3342 3523 2510 2318 2318 2163 2163

M/C REQUIRED /DAY 0.6 0.53 0.4 0.75 0.0 0.0 0.0 4.2 1.0

SPINDLES REQUIRED 73 63 49 90 0 0 0 508 124

F. DRAW FRAME

F/DF/ PRODn REQD [email protected]% 2053 1774 1378 2642 0 0 0 9200 2249

DEL. SPEED 500 500 450 500 450 450 450 450 450

WRAPPING 5.90 5.90 5.90 5.90 5.36 4.54 4.54 4.54 4.54

TARGET EFF% 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0

ACTUAL PRODn/SHIFT/MC 1133 1133 1020 1133 926 785 785 785 785

ACTUAL PRODn /DAY/MC 3398 3398 3059 3398 2779 2354 2354 2354 2354

M/C REQUIRED 0.60 0.52 0.45 0.78 0.00 0.0 0.0 3.9 1.0

COMBER

COMBER PRODn [email protected]% 1381 2649 0 0 0 9223 2255

NIPS/MINUTE 300 400 325 300 325 300 350

FEED/NIP(BW) 5.9 5.9 5.9 5.2 5.2 5.2 5.2

LAP WEIGHT 68 68 70 68 68 68 68

LAP FEED TENSION % 10 10 10 10 10 10 10

NOIL % 19 17 18 19 19 19 19

TARGET EFF% 90 90 90 90 90 90 90

PRODn/MC/SHIFT 303 414 342 267 290 267 312

ACTUAL PRODn /DAY/MC 909.71 1243 1027 802 869 802 935

COMBERS REQUIRED 1.5 2.1 0.0 0.0 0.0 11.5 2.4

UNILAP

UNILAP PRODn REQD [email protected]% 1714 3207 0 0 0 11444 2798

DEL. SPEED 110 110 110 110 110 110 110

LAP WEIGHT (GMs/MTR) 68 68 70 68 68 68 68

TARGET EFF% 65 65 65 65 65 65 65

ACTUAL PRODn/SHIFT/MC 2333.8 2334 2402 2334 2334 2334 2334


M/C REQUIRED 0.2 0.5 0.0 0.0 0.0 1.6 0.4

B.DRAW FRAME

BR/DF/ PRODn REQD [email protected]% 2058 1778 1718 3215 0 0 0 11473 2805

DEL. SPEED 420 420 420 420 420 420 420 420 420

WRAPPING 4.72 4.72 3.80 3.80 3.80 3.80 3.80 3.80 3.80

TARGET EFF% 70.00 70.0 70.0 70.0 70.0 75.0 75.0 75.0 75.0



M/C REQUIRED 0.5 0.4 0.5 1.0 0.0 0.0 0.0 3.3 0.8

CARD

CARDING PRODn REQD [email protected]% 2063 1783 1723 3223 0 0 0 11501 2812

DEL. SPEED 150 150 170 160 160 160 160 160 160

WRAPPING 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92

TARGET EFF% 91.0 91.0 91.0 91.0 92.0 91.0 91.0 91.0 91.0



Production Rate-KG/HR 44.3 44.3 50.2 47.2 47.2 47.2 47.2 47.2 47.2

M/C REQUIRED 2.1 1.8 1.6 3.1 0.0 0.0 0.0 11.1 2.7

BLOW ROOM

BLOW ROOM LINE NO.

ERM PRODn REQD add@10% 2293 1981 1914 3581 0 0 0 12779 3124

ERM PRODn CAPACITY Kgs/Hr 570 570 570 570 570 450 450 450 450

TARGET EFF% 80.00 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0

ACTUAL PRODn/SHIFT/MC 3648.0 3648 3648 3648 3648 2880 2880 2880 2880


LINE REQUIRED 0.2 0.2 0.2 0.3 0.0 0.0 0.0 1.5 0.4

COTTON BALES REQUIRED / DAY 14 16 12 23 0 0 0 81 20

982.94 699.03 1319.44 843.20 626.37 669.01 596.23 518.18 430.74


10 TOTAL SHORT/ M/C SHORT/

20 24.71 M/C EXCESS EXCESS

POLY

30

0 554301

20.0

0 18477

1375

60.0

11.7

35.0

0 651.78 660.0 8.22 660.0 8.22M-190.00 30.43 30.43 0.001008

0 306731340514344

4.218.8255235

94.098.0237710

0 62080 18624 5773490 558725

0.362 0.0085.0 94.03

0.00 7.56

0

0 19200

0.75

1000

1.43

1.24

7.7

6.5

84.0

780

2341

0.0 7.56 7.60 0.04 7.60 0.04

0 907 912 4.54 912 4.54

0 19297

400

4.54

80.0

697

2092

0.0 7.22 8.00 0.78 8.00 0.78

0 15508 300 12 3600

300 350 2 700

5.2 400 3 1200

68 324 17 5500

10

19

90

267

802

0.0 17.56 17 -0.56 17 -0.56

0 19163

110

68

65

2334

7001

0.0 2.74 3.00 0.26 3.00 0.26

0 23048

420

3.70

75.0

1119

3357 AVG

0.0 6.63 7.00 0.37 7.00 0.37

0 23106

160 41.9

4.54

91.0

317

952

43.6

0.0 22.55 23.00 0.45 23.00 0.45

0 25673

450

80.0

2880

8640

0.0 2.7 3.00 0.27 3.00 0.27

0 166

704.42

20 S MIXING


SR.NO. 1 4 7 6 6 7 8 8 9

COUNT 14 20 12 20 24 24 26 30 30

YARN TYPE KW KW CW CH CW CH CH CH CW

NO OF DAYS 30 30 30 30 30 30 30 30 30

PRODUCTION 19127 109868 21945 87459 11365 34393 36060 183365 51582

AUTO CONER

COUNT 14.0 20.0 12.0 20.0 24.0 24.0 26.0 30.0 30.0

AUTO CONER PRODn REQD 638 3662 732 2915 379 1146 1202 6112 1719

DRUM SPEED 1375 1375 1375 1375 1375 1375 1375 1375 1375

TARGET EFF% 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0

PRODn /DRUM/SHIFT 16.7 11.7 19.5 11.7 9.7 9.7 9.0 7.8 7.8

PRODn /DRUM/DAY 50.0 35.0 58.4 35.0 29.2 29.2 26.9 23.3 23.3

DRUMS REQUIRED 13 105 13 83 13 39 45 262 74M-19 M-21 M-21 M-21 M-21 M-21/19 M-21/19 M-21/19 M-21/19

RING FRAME 0.65 5.25 0.55 3.43 0.60 1.70 2.00 11.82 4.00SPL PER MACHINE 1008 1008 1008 1008 1008 1008 1008 1008 1008TOTAL NO. OF SPINDLES 655 5292 554 3457 605 1714 2016 11915 4032SP.SPEED AVG 13499 12945 10504 14443 14104 14499 14571 15695 13047SP.SPEED MAXIMUM 14444 13851 11239 15454 15091 15514 15591 16794 13960TM 4.9 4 3.7 3.7 3.7 3.6 3.6 3.6 3.6TPI 18.3 17.9 12.8 16.5 18.1 17.6 18.4 19.7 19.7100 % GMS/ SPINDLE 376 258 488 312 232 245 218 190 158ACTUAL GMS/SPNDL /SHIFT 328 233 440 281 209 223 199 173 144TARGET EFF % 89.0 92.0 92.0 92.0 92.0 93.0 93.0 93.0 93.0UTILIZATION 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0PRODn/M/C /SHIFT 330.3 235 443 283 210 225 200 174 145PRODn/M/C /DAY 991 705 1330 850 631 674 601 522 434ACTUAL PRODn / SHIFT 215 1233 244 972 126 382 401 2058 579ACTUAL PRODn /DAY 644.0 3699 732 2915 379 1146 1202 6174 1737ACTUAL PRODn /MONTH 19321 110978 21945 87459 11365 34393 36060 185217 5210340S CONSTANT (SITRA) 0.293 0.412 0.216 0.338 0.455 0.426 0.478 0.550 0.59240S CONVERTED GMS 96.0 96.0 95.0 95.0 95.0 95.0 95.0 95.0 85.0

SPEED FRAME 0.20 1.14 0.23 0.85 0.16 0.51 0.53 2.94 0.83

S/F PRODn REQUIRED add @3% 664 3814 754 3005 391 1182 1239 6365 1790

REQUIRED PRODn MXG WISE 664 3814 754 3005 391 1182 1239 6365 1790

HANK 0.55 0.55 0.55 0.55 0.7 0.7 0.7 0.75 0.75

SP.SPEED 1000 1000 1000 1000 1000 1000 1000 1000 1000

TM 1.48 1.48 1.48 1.39 1.41 1.57 1.57 1.51 1.51

TPI 1.10 1.10 1.10 1.03 1.18 1.31 1.31 1.31 1.31

KGs/SPNDL/SHFIT AT 100% 11.9 11.9 11.9 12.7 8.7 7.9 7.9 7.3 7.3

KGs/SPNDL/SHFIT AT EFFI. 9.3 9.3 9.3 9.8 7.0 6.4 6.4 6.0 6.0

TARGET EFF % 78.0 78.0 78.0 77.0 80.0 82.0 82.0 82.0 82.0

100 % PRODUCTION / SHIFT/MC 1114 1114 1114 1174 837 773 773 721 721

ACTUAL PRODn /DAY 3341.7 3342 3342 3523 2510 2318 2318 2163 2163

M/C REQUIRED /DAY 0.2 1.14 0.2 0.85 0.2 0.5 0.5 2.9 0.8

SPINDLES REQUIRED 24 137 27 102 19 61 64 353 99

F. DRAW FRAME

F/DF/ PRODn REQD [email protected]% 667 3833 758 3021 393 1188 1245 6397 1799

DEL. SPEED 500 500 450 500 450 450 450 450 450

WRAPPING 5.90 5.90 5.90 5.90 5.36 4.54 4.54 4.54 4.54

TARGET EFF% 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0



M/C REQUIRED 0.20 1.13 0.25 0.89 0.14 0.5 0.5 2.7 0.8

COMBER

COMBER PRODn [email protected]% 760 3028 393 1191 1249 6413 1804

NIPS/MINUTE 300 400 325 300 325 300 350

FEED/NIP(BW) 5.9 5.9 5.9 5.2 5.2 5.2 5.2

LAP WEIGHT 68 68 70 68 68 68 68

LAP FEED TENSION % 10 10 10 10 10 10 10

NOIL % 19 17 18 19 19 19 19

TARGET EFF% 90 90 90 90 90 90 90

PRODn/MC/SHIFT 303 414 342 267 290 267 312


COMBERS REQUIRED 0.8 2.4 0.4 1.5 1.4 8.0 1.9

UNILAP

UNILAP PRODn REQD [email protected]% 943 3667 482 1478 1549 7957 2238

DEL. SPEED 110 110 110 110 110 110 110

LAP WEIGHT (GMs/MTR) 68 68 70 68 68 68 68

TARGET EFF% 65 65 65 65 65 65 65

ACTUAL PRODn/SHIFT/MC 2333.8 2334 2402 2334 2334 2334 2334


M/C REQUIRED 0.1 0.5 0.1 0.2 0.2 1.1 0.3

B.DRAW FRAME

BR/DF/ PRODn REQD [email protected]% 669 3842 945 3676 483 1481 1553 7977 2244

DEL. SPEED 420 420 420 420 420 420 420 420 420

WRAPPING 4.72 4.72 3.80 3.80 3.80 3.80 3.80 3.80 3.80

TARGET EFF% 70.00 70.0 70.0 70.0 70.0 75.0 75.0 75.0 75.0



M/C REQUIRED 0.2 1.0 0.3 1.1 0.2 0.4 0.5 2.3 0.7

CARD

CARDING PRODn REQD [email protected]% 671 3852 947 3685 485 1485 1557 7997 2250

DEL. SPEED 150 150 170 160 160 160 160 160 160

WRAPPING 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92

TARGET EFF% 91.0 91.0 91.0 91.0 92.0 91.0 91.0 91.0 91.0



Production Rate-KG/HR 44.3 44.3 50.2 47.2 47.2 47.2 47.2 47.2 47.2

M/C REQUIRED 0.7 4.0 0.9 3.6 0.5 1.4 1.5 7.8 2.2

BLOW ROOM

BLOW ROOM LINE NO.

ERM PRODn REQD add@10% 745 4280 1053 4095 539 1650 1730 8885 2500

ERM PRODn CAPACITY Kgs/Hr 570 570 570 570 570 450 450 450 450

TARGET EFF% 80.00 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0

ACTUAL PRODn/SHIFT/MC 3648.0 3648 3648 3648 3648 2880 2880 2880 2880


LINE REQUIRED 0.1 0.4 0.1 0.4 0.0 0.2 0.2 1.0 0.3

COTTON BALES REQUIRED / DAY 5 34 7 27 3 11 11 56 16

982.94 699.03 1319.44 843.20 626.37 669.01 596.23 518.18 430.74


10 TOTAL SHORT/ M/C SHORT/

20 24.36 M/C EXCESS EXCESS

POLY

30

9068 564232

20.0

302 18808

1375

60.0

11.7

35.0

9 654.04 660.0 5.96 660.0 5.96M-190.43 30.43 30.43 0.001008

433 306731340514344

4.218.8255235

94.098.0237710102 6311305 18933 586933

9160 5680000.362 0.0085.0 94.15

0.13 7.52

315

315 19519

0.75

1000

1.43

1.24

7.7

6.5

84.0

780

2341

0.1 7.52 7.60 0.08 7.60 0.08

16 903 912 9.23 912 9.23

316 19617

400

4.54

80.0

697

2092

0.2 7.27 8.00 0.73 8.00 0.73

317 15155 300 12 3600

300 350 2 700

5.2 400 3 1200

68 324 17 5500

10

19

90

267

802

0.4 16.90 17 0.10 17 0.10

394 18707

110

68

65

2334

7001

0.1 2.67 3.00 0.33 3.00 0.33

394 23265

420

3.70

75.0

1119

3357 AVG

0.1 6.68 7.00 0.32 7.00 0.32

395 23324

160 42.3

4.54

91.0

317

952

43.6

0.4 22.88 23.00 0.12 23.00 0.12

439 25915

450

80.0

2880

8640

0.1 2.7 3.00 0.26 3.00 0.26

3 172

704.42

20 S MIXING

AMIT SPINNING INDUSTRIES LTD.RESOURCES REPORT DEPT.- PRODUCTION.

MAN POWER

DESIGNATION REQUIRED ACTUAL

OFFICER FOR PREP. 3 3

OFFICER FOR R/F. 3 3

OFFICER FOR POST SPG. 3 3

OFFICER FOR PACKING. 1 1

COMPLIMENT/DAYA - PREP. 63 76

B - R/F 153 177

C - POST SPG. 90 96

D - 30% EXTRA(leave 8%+absence 6%+w.off 16.66%) TRAINEE

A - PREP. 82 10

B - R/F 200 24

C - POST SPG. 118 15

CARDING CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS

PLAIN RED 40RED+YELLOW PAINT 25PLAIN BLUE 35BLUE+WHITE PAINT 30PLAIN YELLOW 41YELLOW+ORANGE PAINT 10WHITE 45CREAM 20

TOTAL 246 210

DO/6 CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS

WHITE+YELLOW PAINT 18WHITE+BLACK PAINT 20ORANGE 65WHITE 47GREEN+YELLOW PAINT 36GREEN+WHITE PAINT 5GREEN+ORANGE PAINT 42

TOTAL 233 175

UNILAP SPOOL STOCK -SPOOL COLOUR ACTUAL SPOOLS REQUIRED SPOOLS

PLAIN BLACK 85BLACK+RED PAINT 32BLACK+WHITE PAINT 28BLACK+PINK PAINT 57BLACK+YELLOW PAINT 30BLACK+YELLOW+BLUE PAINT 38

TOTAL 270 238

COMBER CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS

BLUE 45GREEN 37YELLOW+RED PAINT 16YELLOW 22RED (Big) 20WHITE 11BLUE (Big) 10

TOTAL 161 153

RSB CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS

ORANGE 122ORANGE+YELLOW PAINT 148YELLOW+ORANGE PAINT 136WHITE 161BLUE 138WHITE+RED PAINT 120RED+YELLOW PAINT 33RED 270RED+BLUE PAINT 25YELLOW 110

TOTAL 1263 1200

S/F BOBBIN STOCK -BOBBIN COLOUR ACTUAL BOBBINS REQUIRED BOBBINS

ORANGE 4500ICE GREEN 5000PINK 4500WHITE 3700YELLOW 4400RED 1500GREEN 11000BLUE 3800BLUE TOYOTA 5800YELLOW TOYOTA 5400

TOTAL 49600 46000

R/F BOBBIN STOCK -BOBBIN COLOUR ACTUAL BOBBINS REQUIRED BOBBINS

GRAY 13264WHITE 10353GREEN 14909ICE GREEN 9106ORANGE 9053SKY BLUE 9036OLIVE GREEN 8024PINK 6900YELLOW 10440DARK BLUE 9241TR. WHITE 3200TR. YELLOW 1700TR. ORANGE 2500SUESSEN -----BADAMI 3000BOTTLE GREEN 6126MAROON 5500IVORY 3800LR/6 -----VOILET 3500PINK 4713KTTM -----RED 4500 12/5/2007BADAMI 3000

TOTAL 141865 130075

TROLLY & BIN STOCK -------ACTUAL REQUIRED

UNILAP TROLLIES 25 20

ACTUAL REQUIRED S/F 120 PEGS TROLLIES 18 16

ACTUAL REQUIRED R/F OPERATOR TROLLIES 14 10

ACTUAL REQUIRED

R/F DOFFER TROLLIES 22 AS PER LOAD

ACTUAL REQUIRED R/F BINS 15 15

ACTUAL REQUIRED ALLUMINIUM TROLLIES 43 50

ACTUAL REQUIRED A/C CONE TROLLIES 28 25

ACTUAL REQUIRED XORELLA TROLLIES 8 6

ACTUAL REQUIRED TFO TROLLIES 7 5

DY. MANAGER

AMIT SPINNING INDUSTRIES LTD.DEPT.- PRODUCTION.

Documents

Cotton Process Parameters