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AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration Mohamed Ahmed Salah, P.Eng. Regional Manager PARKSON ME LLC, DUBAI, UAE Water Arabia-March 4, 2009

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Page 1: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANY

Continuous Backwash

Filters for Sidestream

Filtration

Mohamed Ahmed Salah, P.Eng.

Regional Manager

PARKSON ME LLC, DUBAI, UAE

Water Arabia-March 4, 2009

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AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

OverviewDynaSand® Filter

Cooling Towers

Side Stream Filtration

How Sand Filtration Works

Flow diagram of a Conventional Filtration System

How the DynaSand Works

DSF Components

Packages vs. Modules

Contact Filtration

Page 3: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Cooling TowersDynaSand® Filter

Inexpensive/dependable heat rejection device

Evaporative coolers that cool water to near ambient temperature

Make up water replenishes water lost to evaporation

Water falls on fill material to increase contact time and heat transfer

• Refineries, chemical industries, power and building cooling

Common applications include:

Page 4: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANY

Cooling Tower

Page 5: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Why we Need Sidestream

Filtration?

DynaSand® Filter

Cooling towers make excellent air

scrubbers/

washers

Accumulate dirt, grit, sand, and chemical

residues

Solids can clog cooling tower spray nozzles and

reduce operating efficiency

(heat transfer)

Critical in the Middle East during sand storms

Page 6: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Available OptionsDynaSand® Filter

Screen Strainers

Centrifugal Separators

Disc Filters

Pressure Sand Filters

DyanSand Filters

Page 7: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Suspended Solids Removal

DynaSand® Filter

Screen Strainers

>50 µm

Disc Filters

>50 µm

Centrifugal Separators

>40 µm

Sand Filters

>10 µm

Page 8: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Conventional Filtration

Air scour to dislodge solids and backwash to flush solids from media

DynaSand® Filter

Physical barrier between influent and filtrate

Solids bind to media

Terminal headloss

Page 9: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Conventional Filtration

Flow SheetDynaSand® Filter

Backwash Pumps

Clean Water

Source

Air

Backwash Tank

Vent

Filter

Vessel dP

Filtrate

Feed Pumps

Air

Filter

Vessel dP

Filtrate

Feed Pumps

Page 10: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

DynaSand® Filter

Upflow

Deep bed

Continuous backwash

Gravity sand filter

DynaSand® Filter

Page 11: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

• A- Feed

• B- Feed assembly

• C- Distribution

• D- Sand bed

• E- Filtrate

• F- Airlift pump

• G- Airlift discharge

• H- Reject compartment

• I- Washer section

• J- Filtrate weir

• K- Reject weir

• L- Reject line

DynaSand® Filter

DynaSand® Filter

Page 12: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Continuous (moving bed)

Backwash

Very forgiving to process upsets.

DynaSand® Filter

Upflow Design – Filtrate leaves the media from the top.

Air lift pumps media to Washer at top of filter & provides constant air scour.

Head differential in Washer assembly provides constant backwash with filtrate.

Page 13: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Bottom of Airlift Pump

2-3 scfm of air at a

pressure of 15 – 20 psi (All

utility required)

Heavy scouring of sand (in

excess of 150 scfm/sq.ft.)

DynaSand® Filter

Page 14: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Top of Airlift & Washer

Heavier sand is washed and lighter floc is rejected

Filtered water used for backwash

Hydraulic differential creates barrier

Backwash loading rate > 80 gpm/sq.ft

Avg. reject rate = 5%

DynaSand® Filter

Page 15: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Top View of a Pilot UnitDynaSand® Filter

Page 16: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Sand Return

Clean sand returns to top

of bed

View through porthole

DynaSand® Filter

Page 17: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Continuously cleaned sand bed

No moving parts

Low pressure drop (36”-48”)

High solids capacity (100 mg/L TSS)

Elimination of ancillary equipment.

Even flow distribution with multiple units.

Can do routine maintenance with while filter still filtering

BenefitsDynaSand® Filter

Page 18: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Package units DynaSand® Filter

All stainless steel and fiberglass parts

Only one spare part

Loading rates up to 10 gpm per square foot

Packaged units are shipped totally assembled except for platforms/handrails

Page 19: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Package Units

DSF-7

DSF-12

DSF-19

DSF-38

DSF-50

DSF-64

DSF-78

DSF-100

DynaSand® Filter

Page 20: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Concrete Modules DynaSand® Filter

For larger flows, we install multiple 50 ft2 modules in concrete tanks by others

Internals are shipped in easy-to-assemble sections

Up to 12 modules per cell (600 ft2)

Alternative materials of construction are available

Each module takes 20 man-hrs to install

Media shipped to jobsite in SuperSacks or pneumatic truck

Page 21: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

DynaSand® Filter

Concrete Modules

Page 22: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Installation of

Concrete Modules

DynaSand® Filter

Page 23: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

DynaSand® Filter

Installation of Concrete

Modules

Page 24: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Continuous Contact

Filtration Process which combines coagulation,

flocculation and filtration in one operation

Flocculation and settling basins are eliminated ahead of the filters

Floc forms quickly when pumping energy is dispersed in the sand bed

Pin point flocs are formed

Coagulant dosage reduced by 30%

DynaSand® Filter

Page 25: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

DynaSand® Filter

Continuous Contact Filtration

Page 26: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Phosphorus removal

Nitrogen removal

Algae removal

River water treatment

Potable water production

Ground water treatment (Fe & Mn removal)

Arsenic

DynaSand® Filter

Continuous Contact

Filtration

Page 27: Continuous Backwash Filters for Sidestream Filtration - … F/Continuous Backwash Filters for... · AN AXEL JOHNSON INC. COMPANY Continuous Backwash Filters for Sidestream Filtration

AN AXEL JOHNSON INC. COMPANYCONFIDENTIAL AND PROPRIETARY TO PARKSON CORPORATION

Q&A