Construction Mechanic Basic, Volume 1 - OF CONSTRUCTION MECHANIC BASIC VOLUME 1 Construction Mechanic…

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  • DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

    NONRESIDENT

    TRAININGCOURSE

    February 1998

    Construction MechanicBasic, Volume 1NAVEDTRA 14264

  • DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

    Although the words he, him, andhis are used sparingly in this course toenhance communication, they are notintended to be gender driven or to affront ordiscriminate against anyone.

  • i

    PREFACE

    By enrolling in this self-study course, you have demonstrated a desire to improve yourself and the Navy.Remember, however, this self-study course is only one part of the total Navy training program. Practicalexperience, schools, selected reading, and your desire to succeed are also necessary to successfully roundout a fully meaningful training program.

    THE COURSE: This self-study course is organized into subject matter areas, each containing learningobjectives to help you determine what you should learn along with text and illustrations to help youunderstand the information. The subject matter reflects day-to-day requirements and experiences ofpersonnel in the rating or skill area. It also reflects guidance provided by Enlisted Community Managers(ECMs) and other senior personnel, technical references, instructions, etc., and either the occupational ornaval standards, which are listed in the Manual of Navy Enlisted Manpower Personnel Classificationsand Occupational Standards, NAVPERS 18068.

    THE QUESTIONS: The questions that appear in this course are designed to help you understand thematerial in the text.

    VALUE: In completing this course, you will improve your military and professional knowledge.Importantly, it can also help you study for the Navy-wide advancement in rate examination. If you arestudying and discover a reference in the text to another publication for further information, look it up.

    1998 Edition Prepared byCMC(SCW) Charles Lathan

    Published byNAVAL EDUCATION AND TRAINING

    PROFESSIONAL DEVELOPMENTAND TECHNOLOGY CENTER

    NAVSUP Logistics Tracking Number0504-LP-026-8960

  • ii

    Sailors Creed

    I am a United States Sailor.

    I will support and defend theConstitution of the United States ofAmerica and I will obey the ordersof those appointed over me.

    I represent the fighting spirit of theNavy and those who have gonebefore me to defend freedom anddemocracy around the world.

    I proudly serve my countrys Navycombat team with honor, courageand commitment.

    I am committed to excellence andthe fair treatment of all.

  • CONTENTS

    CHAPTER PAGE

    1. Technical Adminstration . . . . . . . . . . . . . . . . . . . . . . . 1-1

    2. Principles of an Internal Combustion Engine. . . . . . . . . . . . . 2-1

    3. Construction of an Internal Combustion Engine . . . . . . . . . . . 3-1

    4. Gasoline Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    5. Diesel Fuel Systems . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

    6. Cooling and Lubricating Systems . . . . . . . . . . . . . . . . . 6-1

    APPENDIX

    I. Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AI-1

    II. Answer Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . AII-1

    III. References Used To Develop This TRAMAN. . . . . . . . . . . AIII-1

    INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-l

    NONRESIDENT TRAINING COURSE follows Index

    iii

  • SUMMARY OF CONSTRUCTIONMECHANIC BASIC

    VOLUME 1

    Construction Mechanic Basic, Volume 1, NAVEDTRA 14264, consists ofchapters on Technical Adminstration; Principles of an Internal Combustion Engine;Construction of an Internal Combustion Engine; Gasoline Fuel Systems; FuelDiesel Fuel Systems; and Cooling and Lubricating Systems.

    VOLUME 2

    Construction Mechanic Basic, Volume 2, NAVEDTRA 14273, consists ofchapters on Basic Automotive Electricity; Automotive Electrical Circuits andWiring; Hydraulic and Pneumatics Systems; Automotive Clutches andTransmissions; Drive Lines, Differentials, Axles, and Power Train Accessories;Construction Equipment Power Trains; Brakes; and Automotive Chassis and Body.

    iv

  • v

    INSTRUCTIONS FOR TAKING THE COURSE

    ASSIGNMENTS

    The text pages that you are to study are listed atthe beginning of each assignment. Study thesepages carefully before attempting to answer thequestions. Pay close attention to tables andillustrations and read the learning objectives.The learning objectives state what you should beable to do after studying the material. Answeringthe questions correctly helps you accomplish theobjectives.

    SELECTING YOUR ANSWERS

    Read each question carefully, then select theBEST answer. You may refer freely to the text.The answers must be the result of your ownwork and decisions. You are prohibited fromreferring to or copying the answers of others andfrom giving answers to anyone else taking thecourse.

    SUBMITTING YOUR ASSIGNMENTS

    To have your assignments graded, you must beenrolled in the course with the NonresidentTraining Course Administration Branch at theNaval Education and Training ProfessionalDevelopment and Technology Center(NETPDTC). Following enrollment, there aretwo ways of having your assignments graded:(1) use the Internet to submit your assignmentsas you complete them, or (2) send all theassignments at one time by mail to NETPDTC.

    Grading on the Internet: Advantages toInternet grading are:

    you may submit your answers as soon asyou complete an assignment, and

    you get your results faster; usually by thenext working day (approximately 24 hours).

    In addition to receiving grade results for eachassignment, you will receive course completionconfirmation once you have completed all the

    assignments. To submit your assignmentanswers via the Internet, go to:

    http://courses.cnet.navy.mil

    Grading by Mail: When you submit answersheets by mail, send all of your assignments atone time. Do NOT submit individual answersheets for grading. Mail all of your assignmentsin an envelope, which you either provideyourself or obtain from your nearest EducationalServices Officer (ESO). Submit answer sheetsto:

    COMMANDING OFFICERNETPDTC N3316490 SAUFLEY FIELD ROADPENSACOLA FL 32559-5000

    Answer Sheets: All courses include onescannable answer sheet for each assignment.These answer sheets are preprinted with yourSSN, name, assignment number, and coursenumber. Explanations for completing the answersheets are on the answer sheet.

    Do not use answer sheet reproductions: Useonly the original answer sheets that weprovide reproductions will not work with ourscanning equipment and cannot be processed.

    Follow the instructions for marking youranswers on the answer sheet. Be sure that blocks1, 2, and 3 are filled in correctly. Thisinformation is necessary for your course to beproperly processed and for you to receive creditfor your work.

    COMPLETION TIME

    Courses must be completed within 12 monthsfrom the date of enrollment. This includes timerequired to resubmit failed assignments.

  • vi

    PASS/FAIL ASSIGNMENT PROCEDURES

    If your overall course score is 3.2 or higher, youwill pass the course and will not be required toresubmit assignments. Once your assignmentshave been graded you will receive coursecompletion confirmation.

    If you receive less than a 3.2 on any assignmentand your overall course score is below 3.2, youwill be given the opportunity to resubmit failedassignments. You may resubmit failedassignments only once . Internet students willreceive notification when they have failed anassignment--they may then resubmit failedassignments on the web site. Internet studentsmay view and print results for failedassignments from the web site. Students whosubmit by mail will receive a failing result letterand a new answer sheet for resubmission of eachfailed assignment.

    COMPLETION CONFIRMATION

    After successfully completing this course, youwill receive a letter of completion.

    ERRATA

    Errata are used to correct minor errors or deleteobsolete information in a course. Errata mayalso be used to provide instructions to thestudent. If a course has an errata, it will beincluded as the first page(s) after the front cover.Errata for all courses can be accessed andviewed/downloaded at:

    http:/ /www.advancement.cnet.navy.mil

    STUDENT FEEDBACK QUESTIONS

    We value your suggestions, questions, andcriticisms on our courses. If you would like tocommunicate with us regarding this course, weencourage you, if possible, to use e-mail. If youwrite or fax, please use a copy of the StudentComment form that follows this page.

    For subject matter questions:

    E-mail: n314.products@cnet.navy.milPhone: Comm: (850) 452-1001, Ext. 1826

    DSN: 922-1001, Ext. 1826FAX: (850) 452-1370(Do not fax answer sheets.)

    Address: COMMANDING OFFICERNETPDTC (CODE 314)6490 SAUFLEY FIELD ROADPENSACOLA FL 32509-5237

    For enrollment, shipping, grading, orcompletion letter questions

    E-mail: fleetservices@cnet.navy.milPhone: Toll Free: 877-264-8583

    Comm: (850) 452-1511/1181/1859DSN: 922-1511/1181/1859FAX: (850) 452-1370(Do not fax answer sheets.)

    Address: COMMANDING OFFICERNETPDTC (CODE N331)6490 SAUFLEY FIELD ROADPENSACOLA FL 32559-5000

    NAVAL RESERVE RETIREMENT CREDIT

    If you are a member of the Naval Reserve, youwill receive retirement points if you areauthorized to receive them under currentdirectives governing retirement of NavalReserve personnel. For Naval Reserveretirement, this course is evaluated at 8 points.(Refer to Administrative Procedures for NavalReservists on Inactive Duty, BUPERSINST1001.39, for more information abo