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CONSTRUCTION Constructing Long Term Relationships Telephone: +27 (0) 11 772-1400 Email:[email protected]

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CONSTRUCTION

Constructing Long Term Relationships

Telephone: +27 (0) 11 772-1400 • Email:[email protected]

ELBCON (Pty) Ltd (trading as ELB Construction), provides the complete suite of construction services to deliver a project that fully meets our clients’ expectations to the Mining, Power, Port, Construction and Industrial sectors.

We are committed to executing projects that are on schedule, to world-class quality standards, with tight control over costing and with Zero Harm. We undertake greenfields and brownfields projects of varying scope and complexity, providing cost-effective services for small to major construction installations.

As a Broad-Based Black Economic Empowered (BBBEE) contributor, ELB Construction supports the objectives of transformation through our people development and procurement strategies.

INTRODUCTION

The service offers:• Provenriskandprojectmanagement

tools to minimize the risk of construction projects, even on the most difficult and remote sites,

• Permanentcrewwithestablishedlinkswith top quality suppliers,

• Qualityassuranceandcontrolthroughout our own and sub-contractors’ operations. This includes strict monitoring on the quality of materials and equipment provided by our suppliers.

Erection, Refurbishment and Maintenance of Equipment• Infrastructure,includingsteelstructures,piping,ductingandvessels,

• BulkMaterialsHandlingsystemsfromhandlingrun-of-mine(ROM)oreatthetiptoshiploading,including all conveyor and stockyard equipment, such as stackers, reclaimers and spreaders,

• Pneumaticconveyingsystems,

• Beneficiationplants,

• Modularprocessplants,

• Portterminalrefurbishments.

CAPABILITIES

For ELB Construction, on-site safety and environmental protection management is an over-riding priority.

The ELB Health, Safety & the Environment (HSE) policy guides all of our construction activities to minimize risk to our employees’ and contractors’ health and to the environment as we continuously strive for Zero Harm. We adhere strictly to all health, safety and other site regulations stipulated by our clients and suppliers.

With our business processes certified in compliance with OHSAS 18001 standards, we are proud of our world class safety performance, consistently achieving Incident Frequency Rates that are well below industry norms.

As part of our commitment to a harm-free environment, ELB Construction projects are conducted in a sustainable manner to ensure minimal impact on the environment.

SAFETY AND ACHIEVEMENTS

List of awards:Certificate of Recognition 1 million LTI free hoursSasol, Impumelelo Conveyor 925,000 LTI free hours Black Rock Train Loading Station and Overland Conveyor 123,000 LTI free hours Medupi Coal Power Station 470,000 LTI free hours

Project Supervision and Site Management• Comprehensiveservicesfromsitemobilisation

through to erection, quality control, safety management, hot and cold commissioning and hand-over.

Shutdowns• Assistancewiththeplanningandscheduling,

before and during an outage,

• Pre-shutdownsystemspreparationandsafetyreview,

• Outageworkfromone-daymachinespecificoutages to several weeks plant cold outages,

• Preventativeplantmaintenancerepairandmanufacturing,

• Emergencyresponsetoequipmentbreakdowns, by providing quick mobilisation.

Our permanent crew has in-depth experience in the mining, power, port, construction and industrial sectors, while our established links with suppliers guarantee availability of quality materials and components at competitive cost structures.

CAPABILITIES - continued

Project: Impumelelo Overland Conveyor

Client: Sasol

Contract Duration: 26 Months

Tons erected: 8,451

Description: The project included the erection of the Impumelelo Mine Materials Handling System consisting of 7 conveyors with a total approximate length of 30km. One of the conveyors is a single flight overland conveyor of 26,9km, which is one of the longest single flight conveyors in the world.

Total power for the overland conveyor is approximately 5MW. The project also includes a 1500t underground bunker and two surface bunkers of 4000t and 15000t respectively.

Project: Egron 5 High Volume Granular Coffee Plant

Client: Nestlé

Contract Duration: 13 Months

Description: The scope of work included the erection of the piping, ducting and mechanical components for the Egron 5 Project.

ELB was responsible for the overall construction management of the project, excluding civils.

The project entailed the fitment of SMPP works throughout the 10 floors of the building with the tie-in to all of the existing services.

Project: Medupi Coal Power Station

Client: Eskom

Contract Duration: 106 Months

Tons erected: 4,400

Description: The project entails the erection and commissioning of the terrace coal and ash handling facility comprising of 54 conveyors which feed the coal into the power station’s six boilers and removes the ash for disposal.

These conveyors transport the coal and ash from 80tph to 2100tph.

The project also incorporates an emergency ash disposal facility inclusive of a 2000tph stacker and 500tph scraper reclaimer.

PROJECTS

Medupi Coal Power Station

Impumelelo Overland Conveyor

Ergon 5 High Volume Granular Coffee Plant

Project: Sishen Jig Tailings 3 x 200tph DMS Plants

Client: Kumba Iron Ore

Contract Duration: 9 Months

Tons erected: 1,217

Description: The project consisted of the erection and commissioning of the Sishen Jig TailingsModular Iron Ore Plant including 3 x 200tph DMS modules complete with feed preparation, degrit and product and discard handling conveyors.

The DMS plants are designed to operate at densities in excess of 4.0 g/cm3 and will be utilised to treat current Jig Tailings.

Project: Black Rock Stacker & Yard Conveyors and Train Loading Station

Client: Assmang (Pty) Ltd

Contract Duration: 16 Months

Description: The project entails the erection and commissioning of 2 x longitudinal rail type linear stackers with a design capacity of 720tph and 2 x stockyard conveyors with a length of 500m each that will feed reclaimed material from the product stockyard to a Rapid Train Loading Station (RTLS).

The RTLS is capable of loading 3 different Transnet wagon types, each at a rate of 4200tph with a system accuracy of 0.25%. The RTLS consists out of a 1500t surge bin, a 65t weigh flask, precision measuring and weighing equipment, in-motion weigh scales (INGO and OUTGO) and a state of the art control system.

Project: Kolomela 2 x 125tph Modular DMS Plants

Client: Kumba Iron Ore

Contract Duration: 9 Months

Tons erected: 704

Description: The project consisted of the erection and commissioning of the Kolomela Modular Plant including 2 x 125tph DMS modules complete with feed preparation, degrit, ultra-high rate thickening and utilities.

Innovative paste thickening has been incorporated into the flowsheet to eliminate the requirement of slimes dams.

Kumba Kolomela DMS Plant

Sishen Jig Tailings DMS Plants

Black Rock Stacker & Yard Conveyors

Project: Kendal Power Station – Coal Conveyor Maintenance

Client: Eskom Generation

Contract Duration: 36 Months

Commodity: Coal

Description: The project included the maintenance of all the coal conveyors at the power station, from the mine supply up to and including the shuttle feed conveyors feeding the coal bunkers.

The coal handling system at the Kendal Power Station consists of 54 conveyors with an approximate overall length of 27 kilometers. ELB also maintains the two stacker reclaimers at the coal stockyard.

Project: 4Mt/a Zinc Concentrator Plant

Client: Black Mountain Mining (Pty) Ltd. (subsidiary of Vedanta Ltd.)

Contract Duration: 18.5 Months

Location: Aggeneys, Northern Cape

Commodity: Zinc

Tons erected: 6017

Description: The project entails the erection and commissioning of a 4Mt/a zinc concentrator plant, 30km overland water pipeline, 20km overland powerline, ancillary plant buildings, workshops and stores.

The Gamsberg project is one of the most strategic projects of Zinc International business of Vedanta Resource Plc.

Project: Matola Shiploader Boon Extension

Client: Grindrod / Terminal de Carvão da Matola

Contract Duration: 10 Months

Commodity: Coal and Magnatite

Description: The project entailed the boom extension of the existing shiploader in order to load larger Ocean Going Vessels (OGV’s) at Matola.

The scope included removing the front section of the boom and installing a longer section and modifications to the machine to accommodate this change.

All this work took place during a terminal shutdown.

PROJECTS

Matola Shiploader Boom Extension

Kendal Power Station - Coal Conveyor Maintenance

4Mt/a Zinc Concentrator Plant

The ELB Health, Safety & Environment (HSE) policy guides all of ELB Construction activities and operations to minimise risk to employee health and safety as it continuously strives for zero harm. Business processes are certified in compliance with OHSAS 18001. As part of its commitment to a harm-free environment, ELB projects are conducted in a sustainable manner to ensure minimal impact on the environment.

ELB is committed to meeting and exceeding best practices and standards within the industry. The company is certified for compliance with international quality management standards (ISO 9001) and proactively manages quality control throughout all its own and its sub-contractors’ operations using a formal quality assurance procedure.

Leading-edge project-management systems ensure a high level of control over all stages of a project, with cost and time overruns minimised by timeous management techniques. Productive utilisation of project resources is achieved by integrating the entire project process using best-of-breed software for design, engineering, 3D modelling, cost management, planning, materials control and document tracking and control.

ELB offers flexible contracting options tailored to the requirements of small to mega-sized projects, covering technical audits, studies, EPCM services, turnkey solutions, life extension and after-sales services.A project financing facility operates in conjunction with a leading financial institution.

ELB’s de-risking capability coordinates the company’s collective technical, project execution, construction, financial and relationship building skills, using:• Structuredriskandprojectmanagementtoolsthattakeintoaccountthateachprojectisuniqueinsize,

shape, complexity and execution.• Qualitativeandquantitativede-riskingmethods,supplementedbyabroadriskmanagementplan,to

continuously evaluate projects in terms of risk from business development to completion and hand-over.

ZERO HARM

QUALITY

PROJECT MANAGEMENT

CONTRACT MANAGEMENT (FLEXIBILITY) AND PROJECT FINANCING

RISK MANAGEMENT

CONSTRUCTION

345 Rivonia Boulevard, Rivonia, Sandton, South AfricaPO Box 413149, Craighall, 2024

Telephone: +27 (0) 11 772-1400 • Facsimile: +27 (0) 86 529 2006 Email:[email protected] • Website: www.elb.co.za

PROJECT NAME: CLIENT SCOPEAEL - Kempton Park AEL Construction management of reclaimer repair

Arcellor Mittal - Sasolburg Arcellor Mittal Make safe - collapsed bin

Black Mountain - Aggenys Black Mountain Mining Magnet belt replacement

Black Rock - Hotazhel Assmang Ltd Construction of feed conveyor to train loading system and 2 x stackers

Diro - Naledi (N.Cape) Diro Manganese (Pty) Ltd Construction of material handling conveyors, thickener and 100tph DMS plant

Diro - Rust en Vrede (N.Cape) Diro Manganese (Pty) Ltd Construction of crushing plant, feed conveyors and 200tph DMS plant

Exxaro - Congo Exxaro Construction of DMS plant

Gamsberg Zinc Project Black Mountain Mining Construction of crushers, mills, floatation plant, thickeners, filter presses and conveyors

Glencore Xstrata Magareng Glencore 75m slurry stacker (total weight 63 tons) and 25m stacker (total weight 19 tons)

Goldfields - Carltonville Goldfields Construction of pebble recrush conveyor system

Kendal - Multotec Eskom - Ogies Construction of coal sampling plant

Kendal Ash - Maintenance Eskom - Ogies Maintenance of ash material handling plant and conveyors

Kendal Power Station Eskom Maintenance of coal handling plant and conveyor system

Khumani Assmang Ltd Construction of road load-out station

Komato (DRC) Katanga Mining Services Construction management of lime handling plant

Kumba - Kolomela (N.Cape) Kumba Iron Ore Construction of feed conveyors, thickener and 2 x 125tph gravity fed DMS plants

Kumba - Sishen Kumba Iron Ore Construction of feed conveyors, load hopper and 3 x 200tph DMS plants

Madupi Gas Air Heater Eskom Supply of supervision and labour to assist with completion of gas air heater

Marley Pipes Roslyn Marley Pipes Roslyn Repair high density extrusion machines and relocate, recondition and install PVC extrusion plant

Matla Power - Kriel Eskom - Kriel Fly ash filter improvement and replacement

Matola - Mozambique Grindrod Terminal Company Construction management for rebuild of stacker reclaimer No. 1

Medupi - Maintenance Eskom - Lephalala Maintenance of coal feed conveyors to boilers 6, 5 & 4

Medupi Terrace Coal and Ash Eskom Construction of coal and ash handling system with stacker

Mooiplaats - Betal Coal of Africa Tank repair and piping

Mooiplaats Conveyor Repair Coal of Africa Repair of collapsed stockpile conveyor

Ndola Lime - Zambia Ndola Lime Construction management of conveyors and material handling system

Nestlé - Estcourt Nestlé Construction of spray dryer coffee plant, stainless piping and stack

Pepel - Sierra Leone African Rail and Port Services

Construction of material handling system

Petra Diamond - Cullinan Petra Diamond Portal reclaimer boom replacement

PPC Hercules Tippler - PTA PPC Refurbishment of train tippler, new baghouse and transvector replacement

Samancor - Alloys Samancor Installation of Sampling plant into existing main feed conveyor

Samancor - Tubatse Samancor Installation of Filter press, piping and commissioning? Commodity: Chrome

Sasol Impumelelo - Secunda Sasol Construction of a 27km coal conveyor from Impumelelo bunker to SCS bunker

Sedibeng - Postmansburg Tata Construction of 250tph Iron ore screening plant

Transnet (PE) Transnet Construction of tippler refurbishment

Upgrade Filter System - JHB Snackworks Construction of new bag filter systems

Vele - Musina EPE Coal of Africa Construction of filter press

Vele Colliery Project - Musina Coal of Africa Construction of coal handling system and process plant

Xstrata Thor Slurry Stacker Xstrata Alloys Construction of slurry stackers

ELB CONSTRUCTION - LIST OF PROJECTS