Conservation of Energy in Automobile Industry

8/10/2019 Conservation of Energy in Automobile Industry

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CONSERV TION OF

ENERGY IN

UTOMOBILE INDUSTRY

S


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INTRODUCTION

In this Presentation, well get familiar with the ways to improve the

technologies with the help of proposed technologies for conservati

energy.

We will assume the existing systems to be similar for the most of t

Automobile Industries.

CATEGORY 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

AUTOMOBILE PRODUCTION TRENDS WITH NUMBER OF VEHICLES:


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SCOPE OF S VINGS

Reducing idling of drive motors by installing TIMERS, INTERLOCKIN

on the machines.

Using lower wattage energy efficient lamps for lighting in the plant.

Improving loading of Transformers thereby reduction of losses.

Modify & Improving furnacesfor efficient heat utilization in Forge.

Covering more shop areas for natural day-lighting by installing trans

roof-sheets.

Saving in compressed air energy by regular audits & correctionleak

from 15%-29%.

Ensuring scheduled running of Aqua thermic fluid boilers in paint s

Efficient heat utilization in energy intensive furnaces & equipment by u

various measures like improving insulation, right-sizing of chamber

temperature controllers, etc.


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IMPROVE ENERGY EFFICIENCY

1) ENERGY EFFICIENT EQUIPMENT/LIGHTING

ENERGY EFFICIENT MOTORS.

T-5 (CODE OF FLUORESCENT LAMP) LIGHTING FOR OFFICE.

INLET AIR COOLING.

2) EQUIPMENT COMMONIZATION

AIR WASHER PUMP COMMONIZATION

ELIMINATION OF TRANSFORMERS.

3) USE OF ALTERNATE SOURCES OF ENERGY

USE OF SOLAR ENERGY

WATER HEATING

STREET LIGHTS

TRAFFIC LIGHTS


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M JOR INITI TIVE TOW RDS

Controlling of water supply from overhead tanks based on dem

Provision of water tanks over toilets.

Replacement of old, choked leaking main header pipes.

Introduction of self-closing tapsfor wash up taps.

Introduction of timer controlled solenoid valve for quarters wate

supply.

Recycling and reusing of water at a rate of 12 lakhs litre per day

REDUCING WATER CONSUMPTION


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Replaced the defective and leaking wheel valves by

ball valves.

Attending of air leaks based on petrol inspection.

Replaced the dia cleaning point nozzles by 3/16 dia

nozzle.

Introduced Air Blow Guns for cleaning points.

Introduction of Screw Compressors with Soft Starter

instead of conventional reciprocating compressors.

REDUCING COMPRESSED AIR CONSUMPTION


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WASTE HEAT RECOVERY(FOR RUNNING AIR COMPRESSOR)


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CONSERVATION OF ENERGY IN VARIOUSSECTIONS

AIR TEMPERATURE

OPTIMIZATION

PRESSURE

OPTIMIZATION BY

IGV (INLET GUIDE VANES) FOR CENTRIFUGAL

COMPRESSOR

AIR PRESSURE

OPTIMIZER


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REMOTE CONTROL & MONITORING

LOCALISED PRESSUOPTIMIZATION OF AIR PRESSURE

THROUGH PRV

AUTO GROUP OPERATIO

COMPRESSORS


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USE OF PROGRAMMABLE

VALVES

CFM AIR COMPRESSOR-AUTOMATIC TRANSFER SWITCH (ATS) PANEL

REPLACED WITH SOFT STARTER PANEL

LEAKAGE IDENTIFICATION &

ELIMINATION


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USE OF SPECIAL REFLECT

R&D

INSTALLATION OF POWER FACTOR CONTROLLERS AT USER & DISTR

END IN PLANT

INSTALLATION OF SOFT STARTERS

ON MOTORS OF 5HP & ABOVE


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METHODOLOGIES

1. FUEL SUBMISSION WITH THERMIC FLUID HEATING

Instead of Liquefied petroleum gas (LPG), Heavy Petroleum Stock (HPS) is to be used

of thermic fluid heating in all water/paint drier of all the Paint Shops

EXISTING SYSTEM PROPOSED SYSTEM

2. PUMP PERFORMANCES

EXISTING SYSTEM PROPOSED SYSTEM


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3. COOLING TOWERS

EXISTING SYSTEM PROPOSED S

3. OUTSIDE LIGHTING FIXTURE REPLACEMENT

EXISTING SYSTEM PROPOSED S


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S VING T GL NCE

By Studying the Proposed System, Capital Investment will be needed in earl

stages but it will pay back in the mean time. It will also decrease labour press

add to energy conservation and less exploitation of resources.


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CONCLUSION

IN ORDER TO ACHIEVE SUSTAINABLE DEVELOPMENT, IMPROVEMEN

NECESSARILY BE BROUGHT IN CONTEXT TO AUTOMOBILE INDUSTR

ENERGY CONSERVATION SEEMS TO BE EASY TO SPELL BUT HARD T

PRACTICALLY MAYBE NOT TODAY THEN TOMORROW, BUT CHANGES

BROUGHT.


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REFERENCES

NATIONAL PRODUCTIVITY COUNCIL, NEW DELHI

PETROLEUM CONSERVATION RESEARCH ASSOCIATION

ENERGY CONSERVATION INITIATIVES, MARUTI SUZUKI

PASSENGER CAR BUSINESS UNIT, TATA MOTORS

ASHOK LEYLAND

ENERGY AUDITS, MAHINDRA & MAHINDRA LTD. NASHIK PLANT

BEST PRACTICES & SUCCESS STORIES, HERO HONDA MOTORS LTD.

TVS TYRES

SOLTRON INDIA PVT. LTD.

RESOURCE CONSERVATION DEPTT., SONA KOYO STEERING SYSTEMS


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THANK YOU..!

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Conservation of Energy in Automobile Industry