COMPANY PROFILEFoundation : 1990, Gebze, İSTANBULNr Employees : 2400+Turn Over (2017) : 585 million USDLand Area : 900.000m2Closed Area : 300.000m2Export : 80+ CountriesLocations : Head Office; Kavacık/İSTANBUL,

Factory; Akyazı/ SAKARYAWarehouse; Neuwiet, GERMANY

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PVC Windows and Doors Systems• 26 PVC Extrusion lines (35.000 t/y)• 15 different window, door and

sliding systems

Aluminium Extrusion Products

• 7 Extrusion Lines(75.000 tonnes /year)

• 62 MN Biggest Pressin Turkey

Aluminium Flat Rolled Products• Continous casting lines• (120.000 tonnes /year)• Rolling up to 6 micron thickness• Low carbon foot print with

regenerative thermal oxidizer

Aluminium Composite Panels• 4 Composite panel production lines• (10.000.000 m2/y)• Fire classification: A2, FR, B1, B2

Roller Shutter and Steel Shutter Systems

• PU filled aluminum roll form technology

• 30.000.000 m/y• PVC Monoblock Roller Shutter

Systems

PRODUCT RANGE IN ASAŞ

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EXPERTISE OF RAILWAY

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S2R JU MEMBERS1. ALSTOM2. SIEMENS3. BOMBARDIER4. CAF5. FAIVELEY6. TCDD

OTHERS1. HYUNDAI ROTEM2. TUVASAŞ3. TUDEMSAŞ4. METRO ISTANBUL5. DURMARAY6. BOZANKAYA7. ÖZBİR VAGON8. …

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RESEARCH & DEVELOPMENT CENTER

FIGURES

80 highly skilled technicians and engineers

44 Researchers, 38 technicians,

(3 Ph.D., 14 MSc, 27 bachelor’s degree person),

3.100 square meter building equipped with laboratories and test center

New product development

New process development

Solutions and know how provider to our customers

Alloy development

5 TEYDEB Projects

3 Horizon 2020 Projects

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EXTRUSION & COMPOSITE PANEL RESEARCH & DEVELOPMENT

• Alloy development projects

• Verification studies with design, simulation, analysis and test applications.

• Precise characterization techniques

MAT4RAIL PROJECT INFO

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Call: H2020: S2R-OC-IP1-01-2017-Innovative materials & modular design for rolling stock applications

Project name: Designing the railway of the future, Fire resistant composite materials and smart modular design

Project duration : 24 Months

Project budget : 3,4 Million €

Project partner : 7 countries / 16 companies

Work Packages:

WP1 Coordination and Project managementWP2 New materials for rolling stockWP3 Development of structural joints for railway applicationsWP4 Testing and characterisation of composites and jointsWP5 Access door systemsWP6 Innovative plug and play systemsWP7 Innovative seatsWP8 Innovative driver's deskWP9 Dissemination and Exploitation

ASAŞ Aluminum Role in the Project : 10% improved weight, heat and sound insulation values than existing

N V G T R

KICK OFF MEETING 4-5 October 2017San Sebastián/Spain

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WP5

WORK PACKAGES 5

Objective? • To develop an innovative doors leaves design(i.e. İn terms of weight, acoustic attenuation and

thermal insulation…)

Works streams?• Define requirements and specifivations for the door leaves of Access doors (Task 5.1)• Identify, analyze and select door concepts, materials and processes (Task 5.2)• Develop door concepts.Study, benchmark and choose door leaves architecture and assembly

solutions for their manufacturing (Task 5.3)

Means of verification?• Identification of materials and architectures for door leaves (alternative to the ones commonly

used in railway Access door systems)• At least one door leavee architecture proposed with potential for weight reduction of up t %10

improved acoustic and thermal properties

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Only adhesive used No welding Weight,Acoustic attenuation, Thermal insulation

RAILWAYS DOOR ALUMINIUM AND COMPOSITE PANEL

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Thermal Simulation (ISO 10077-2)

Static Simulation

Distributed load= 400 Kg

MAT4RAIL

DISSEMINATION and FUTURE PLANS

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• DISSEMINATION

• Mock-up presentation / December 2019 / Mat4Rail

Final Project meeting

• Presentation / October 2019 / ALUS’09

• Workshop / Planned / ARUS

• FUTURE PLANS

• Commercial collaborations with respect to project

outcomes

THANK YOU