Company Profile Gesotec Industrial Technologies- world's ...2.imimg.com/data2/NC/LJ/MY-4112182/kiln-shell-scanner.pdf · unit individually at very reasonable cost to the users technical-

Company ProfileGesotec Industrial Technologies- world's leading Optronic Solutions

System solutions with eXpert -sensors for advanced industrial iMaging and non contact temperature Measurement.

Over 800 Kiln Shell Scanners installed around the world. Gesotec is OEM supplier to AGEMA®, Krupp-Polysius®, Siemens®,

GEsellschaft (Association) for SOftware and Hardware TEChnology" in Darmstadt, Germany was founded in the year 1981 . The development of Software and Hardware for scientific and medical applications was the company's initial activity. A rapidly growing business led in 1982 to the Incorporation of a limited capital cooperation with the name GESOTEC® Soft- & Hardware GmbH. Incorporation of an US-Operation in Mobile, Alabama, USA: in the year 2000 GESOTEC® Automation L.L.C.

Today GESOTEC®'s emphasis is the development and manufacturing of leading edge opto-electronic sensors as well as integrated Monitoring and Control Systems for industrial applications, mainly in the fields of non-contact temperature measurement and high temperature video measurement.

Since 1991 GESOTEC® produces a series of leading-edge Infrared-Line-Scanners called "Millennium-TMCx™", which are completely downward compatible with "The Industrial Standard", the "Thermoprofile-THP5/6/7®" products of AGA® Infrared Systems and its successors AGEMA®- Infrared Systems & FLIR SYSTEMS™.

Today GESOTEC® is one of the few world-wide operating suppliers of non-contact temperature measurement systems, which do not only develop and manufacture "Optronic Sensors", but also deliver complete industrial problem solutions for Windows-XP/2000/NT/9x Networks with proven application software of modular design. GESOTEC® instrumentation, application software and systems are well known for their reliability and high quality.

GESOTEC Sophisticated Temperature Monitoring Systems

Rotary Kilns: Glass Production: Fire Monitor ( Security): Plastics + Paper: Electrolysis: Steel + A luminum: Cement + Lime Float Glass Tire Stocking Foil Extrusion Aluminum Hot rolling Mills

Waste Windshields Waste Stocking Packing Copper Induction Heating Copyright GESOTEC 1982-2003 (TMCx-Leaflet.AH30630A) Page 1 of 2

MILLENNIUM - TMCx

High Performance Infrared Linescanners

4

3

2

1

GesotecPyroViper

1: 1483.0

5

6

2: 1568.33: 1098.7

4: 1252.15: 1254.8

6: 1378.5 7: 8:

9:T-Monitor [°C]

The Product Gesotec’s Millennium-TMCx series of high performance infrared linescanners define a new industrial standard for mechanical-scanning electro-optical high speed pyrometers. With the unique modular design for easy maintenance and customizing the Millennium scanners incorporate state of the art components for non-contact infrared linescanning, allowing both, high speed and high resolution continuous process monitoring. Eight standard versions of the TMCx - linescanners are available, with a variety of temperature ranges, thermal- and spatial resolutions, and with spectral filtering adapted to the specific application. The modular design of the TMCx sensors allows Gesotec to customize every unit individually at very reasonable cost to the users technical- and commercial advantage. Application Example: Rotary cement kilns In the cement industry infrared linescanners have become a standard temperature measuring tool for checking kiln shell conditions, not only for the emergency hot spot detection and preventative maintenance, but also for optimized energy- and refractory lining management... (see system layout on page 2).

Applications:

GESOTEC Sophisticated Temperature Monitoring Systems

GESOTEC GmbH Hilpertstrasse 35

64295 Darmstadt, Germany Phone: +49 (6151) 66777-50

Fax: +49 (6151) 66777-59 eMail: [email protected]

GESOTEC

Imaging Pyrometry Industrial Thermograph y

Process- Monitoring & Control

GESOTEC Automation LLC 7863 Schillinger Park Road

Mobile, Alabama 36608, USA Phone: (251) 607-0426 Fax: (251) 607-0427

eMail: [email protected] Copyright GESOTEC 1982-2003 (TMCx-Leaflet.AH30630A) Page 2 of 2

PRINCIPLE OF O PERATION The “opto-mechanical” deflection unit of all TMCx-Sensors is designed to withstand a continuous high-speed operation up to 100Hz. The speed of this “scan-mirror” is digitally controlled. For every scanline (360° mirror rotation) the effective scan-angle, or field of view (“FOV”), is max 120°. During the scanning the heat radiation of the object is continuously picked-up and transferred by the scan-mirror through a lens assembly to the TE-cooled infrared detector. The detector signal is digitized by a 12bit ADC at a sampling rate that results to 8192 points per complete 360° scanline independent of the actual scan speed. The resulting spot measurement information is intermediately stored into a 16 bit pixel buffer together with additional 4 bit sensor status information and then transmitted in real-time at a rate of up to 20Mhz via Gesotec’s integrated fiber -optic Data-Link “DaLi-Tx” to the data-acquisition-controller “DACx” located up to 2km away.

Application Example: Rotary Cement Kiln

Technical Specifications* Infrared Linescanner Series GESOTEC® Millennium TMCx™Millennium TMCx-xT Model TMC4-HT TMC5-HT TMC6-HT TMC6-LT TMC7-HT TMC7-LT TMC8-HT TMC8-LTTemperature MeasurementStandard Temperature Range- with optional spectral filter

75° to 600°C up to 1500°C

75° to 600°C up to 1500°C

65° to 600°C up to 1500°C

0° to 250°C up to 1000°C

65° to 600°C up to 1500°C

0° to 250°C up to 1000°C

65° to 600°C up to 1500°C

0° to 250°C up to 1000°C

Measurement Accuracy @ 20Hz- enhanced scanner calibration**

±2% above 250°C±5°C up to 250°C

±1% above 300°C±3°C up to 300°C

±1% above 300°C±3°C up to 300°C

±1% above 100°C±1°C up to 100°C

±1% above 300°C±3°C up to 300°C

±1% above 100°C±1°C up to 100°C

±1% above 300°C±3°C up to 300°C

±1% above 100°C±1°C up to 100°C

Repeatability (short term)** <±3°C <±2°C <±1°C <±1°C <±1°C <±1°C <±1°C <±1°CRepeatability (long term)** <±5°C <±4°C <±4°C <±4°C <±3°C <±3°C <±3°C <±3°CThermal Sensitivity (NETD) <2°C at 100°C <1.5°C at 100°C <1.0°C at 100°C <1.0°C at 20°C <1.0°C at 100°C <1.0°C at 20°C <1.0°C at 100°C <1.0°C at 20°CField of View (FOV), adjustable 90°-120° 90°-120° 90°-120° 90°-120° 90°-120° 90°-120° 90°-120° 90°-120° Focus Range 0.3m to infinity 0.3m to infinity 0.3m to infinity 0.3m to infinity 0.4m to infinity 0.4m to infinity 0.5m to infinity 0.5m to infinityOptical spectral Filter (optional)- various standard types available

to be adapted to thespecific application








Geometrical Resolution Spot-Detection (SRF @ 50%) 3.0 mrad (<1:333) 2.4 mrad (<1:416) 1.8 mrad (<1:560) 3.4 mrad (<1:300) 1.4 mrad (<1:715) 2.7 mrad (<1:375) 1.0 mrad (<1:1000) 2.0 mrad (<1:500)Measurement (SRF @ 90%) 7.5 mrad (<1:133) 6.0 mrad (<1:166) 4.5 mrad (<1:230) 8.5 mrad (<1:120) 3.5 mrad (<1:290) 6.7 mrad (<1:150) 2.5 mrad (<1:400) 5.0 mrad (<1:200)Deflection Unit (Scan-Mirror)Scanning Rate (standard range) - optional scan-speed range:

8 to 20HzNA

8 to 20Hz20 to 40Hz

8 to 30Hz30 to 60Hz

8 to 30Hz30 to 60Hz

8 to 40Hz40 to 80Hz

8 to 40Hz40 to 80Hz

8 to 50Hz50 to 100Hz

8 to 50Hz50 to 100Hz

Momentary Scanline Accuracy <±0.6 mrad <±0.6 mrad <±0.6 mrad <±0.6 mrad <±0.6 mrad <±0.6 mrad <±0.6 mrad <±0.6 mradScanline Stability <±1 mrad <±1 mrad <±1 mrad <±1.0 mrad <±1.0 mrad <±1.0 mrad <±1.0 mrad <±1.0 mradDetector-Unit and Signal-I/OIR-Detector Type, TE-Cooler PbSe/MCT, 2 stages MCT, 2/3 stages MCT, 3 stages MCT, 3 stages MCT, 3 stages MCT, 3 stages MCT, 3 stages MCT, 3 stages

Spectral Range (no optical filter) 2.2µm – 4.5µm 2.2µm – 5.6µm 2.2µm – 5.6µm 2.2µm – 5.6µm 2.2µm – 5.6µm 2.2µm – 5.6µm 2.2µm – 5.6µm 2.2µm – 5.6µmExternal analog / digital input 2 / 4 channels 2 / 4 channels 4 / 4 channels 4 / 4 channels 4 / 4 channels 4 / 4 channels 4 / 4 channels 4 / 4 channelsOperating status signals- internal temperature monitoring

4 analog / 8 digitalDetector + Housing








Integrated TV-Camera (70°FOV) NA NA optional optional optional optional optional optionalDigital PC-Data-Link (Option)A/D Conversion 12 bit @ 0.5Mhz 12/14 bit @ 0.5Mhz 12/14 bit @ 1Mhz 12/14 bit @ 1Mhz 12/14 bit @ 2Mhz 12/14 bit @ 2Mhz 12/14 bit @ 2Mhz 12/14 bit @ 2MhzNumber of samples / 360° scan 8192 8192 8192 8192 8192 8192 8192 8192Fiber optic data transmission - in realtime for all I/O signals

2 fibers 50(62.5)/125µm

2 fibers 50(62.5)/125µm

2/4 fibers 50(62.5)/125µm

2/4 fibers 50(62.5)/125µm

2/4 fibers 50(62.5)/125µm

2/4 fibers 50(62.5)/125µm

2/4 fibers 50(62.5)/125µm

2/4 fibers 50(62.5)/125µm

Serial data transmission speed 16 bit @ 4Mhz 16 bit @ 4Mhz 16 bit @ 10Mhz 16 bit @ 10Mhz 16 bit @ 10/16Mhz 16 bit @ 10/16Mhz 16 bit @ 10/16Mhz 16 bit @ 10/16MhzEnvironment / DimensionsAmbient operating temperature- optional environm. enclosure

-15°C to 55°C-40°C to 80°C

-20°C to 55°C-40°C to 80°C

-20°C to 55°C-40°C to 80°C

-20°C to 55°C-40°C to 80°C

-25°C to 55°C-40°C to 80°C

-25°C to 55°C-40°C to 80°C

-25°C to 55°C-40°C to 80°C

-25°C to 55°C-40°C to 80°C

Classification (standard/option) IP54/IP65 IP54/IP65 IP54/IP65 IP54/IP65 IP54/IP65 IP54/IP65 IP54/IP65 IP54/IP65Size (W x H x D)mm / Weight 244x200x140 / 6kg 244x200x147 / 7kg 244x250x147 / 7kg 244x250x147 / 7kg 244x255x147 / 8kg 244x255x147 / 8kg 244x255x147 / 8kg 244x255x147 / 8kgPower SupplyDC Power Requirements +5V (2A) and ±15V (1A), ripple <25mV p-p +5V (2A) and ±15V (2A), ripple <25mV p-p* Specifications are subject to change without prior notice (more technical details are available on request)** Enhanced calibration at 10 traceable blackbody temperatures, short term repeatability valid for annual re-calibration, long term repeatability valid for re-calibration every two years

TMCx-Specifications.AH50415B / Standard-TMCx-Models 1 / 1 (c) GESOTEC Industrial Technologies / www.gesotec.com

KTCx.NET for Visual- and Thermal- Process Control Specification are subject to change without prior notice

© 1982-2010 GESOTEC Industrial Technologies / www.gesotec.com

®

GESOTEC® KTCx.NET™ System Solutions for the Cement Industry

Main Operator Interface for advanced Kiln Shell Temperature Monitoring & Control incl. simultaneous Supervision of Burn Zone & Clinker Cooler on the same Screen.

Master Display for visual & thermal Condition Monitoring of the Kiln Burn Zone



®

FUNCTIONAL SYSTEM DESCRIPTION: Item 01: KTCx.NET Network Application Software KTCx.NET is a modular instrumentation concept for combined industrial Temperature Measurement- and Multimedia Video applications with GESOTEC´s line of state-of-the-art Kiln- and Cooler Temperature Controllers. “KTCx.NET” is a sophisticated 32-Bit Windows Network Application Software Package for the continuous online monitoring and for the evaluation of thermal scenarios with “Millennium-TMCx” Infrared Line-scanners (e.g. Kiln-Shell-Temperature), and/or “PyroViper-BuZo/Cool” Furnace Probe Cameras/Thermal Imagers (e.g. Sinter-Zone & Clinker Cooler). The unique multiple sensor design features a variety of essential functions like a “Digital-VCR” for the recording- and retrieval of thermal images, or the comprehensive trend analysis and online/offline evaluation of historical data with standard spreadsheet software (e.g. MS-EXCEL™ or Open-Office-Calc™). The standard software license allows simultaneous operation on up to 20 LAN-Workstations per plant, and includes a free of charge software update for 5 years from the date of delivery.

Supported Sensor Modules: • GESOTEC Kiln shell temperature scanners (“Millennium-TMCx” and compatible FLIR/Agema “Thermoprofile THPx”) • GESOTEC Furnace probe cameras and thermal imagers for the kiln sinter zone and the clinker cooler (“PyroViper”) • GESOTEC Pyrometers for process temperature monitoring on pre-heater/kiln/cooler (“PYRx, TSCope, PyroScope”) • GESOTEC Position encoders for monitoring kiln tire slip and momentary horizontal kiln position (“BKPE, PEMx, MSAx”) • GESOTEC Industrial ethernet TCP/IP camera systems for state-of-the-art plant surveillance ("GuardViper") • GESOTEC Gas analysers for pre-heaters & calciners ("Millennium GASx")



®

Display elements on one PC-Workstation (for up to 8 Kilns and/or Coolers): • 2D thermal image area and/or 3D rotating kiln for a live temperature map • 2D thermal image area for the comparison with saved temperature maps • Thermal profile area for live temperature data display • Thermal profile area for the comparison with saved temperature data of kiln shell, sinter zone, cooler clinker bed • Object (kiln) symbol with location of tires and gear • Alarm sections • System status area • Spot-meter readout area

Colored representation of the temperature distribution (Kiln Shell Temperature Map): • Scalable display of current thermal image (Line-scanner, Thermal Imager, etc.) • Temperature map size formats (spots per line x lines): preset 1200x300 (adjustable from 600x150 to 3200x800) • Horizontal and vertical scales (units: m, ft, degrees, %, user) • Temperature resolution 0.25°C, Temperature Range 0-1024/2048°C • Linear temperature scale (units: °C, F, K, W/m2, %, user) • Display in pseudo colors (5 pre-defined and 3 user-defined palettes) • Selected temperature range: fixed or automatic • Zoom display in separate window, variable zoom up to 1:10 • Indicator rectangles for spot-meters and zoom area • Read-out cursor for position and temperature data

Current representation of the temperature profile of the kiln shell (horizontal temperature profile): • Summarizes current image into 3 linear temperature profile curves: min, max, average • Linear horizontal scale (units: m, ft, degrees, %, user) • Temperature resolution 0.25°C, Temperature Range 0-1024°C • Linear temperature scale (units: °C, F, K, W/m2, %, user defined) • Selected temperature range: fixed or automatic • Horizontal and vertical gridlines on/off • Select from up to three user-defined reference profiles (displayed as background) • Read-out cursor for position and temperature data Thermal cross-section temperature profile (vertical temperature profile): • Summarizes a selected section into 3 linear temperature profile curves: min, max, average • straight or circular ("polar") vertical scale • Linear circumference scale (units: degrees, m, ft, %, user) • Linear temperature scale (units: °C, F, K, W/m2, %, user) • Horizontal and vertical gridlines on/off • Read-out cursor for position and temperature data • Polar display for showing "relative wall thickness" (relative thickness of coating + brick)

Spot-meters with trend- and alarm features: • Within the thermal image display area up to 32 freely adjustable (size and position) measurement spots • Display of min, max, and average temperatures on screen • Temperature range check (upper and lower alarm limits) with digital alarm signal output • ASCII file table containing alarm results • Spot-meter trend data logging • Analog signal output in case suitable hardware options are available

Alarm sections with trend feature: • Up to 32 freely adjustable (size and position) horizontal alarm sections • Individual temperature alarm limits for each section • ASCII table file containing section alarm results • Display of min, max, and average temperatures on screen • Alarm status can be bound to digital output channels



®

Long-term data storage • Save current image with comments to file • Time-controlled automatic storage of complete thermal images • Time-controlled automatic storage of thermal profiles (min, max, average - values) • Storage intervals are freely selectable in time and/or every kiln rotation • Long-term data storage in historical data-base is freely selectable, e.g. week, month, year, unlimited • Size of data-base is limited only by hard-disk capacity

Evaluations: • Live 3D-display of current image • Reload and display historical profile data • Generate trend plots (min, max, avg.) from arbitrary sections over arbitrary time intervals • Reload and evaluate previously saved single images or image series • Digital “thermal VCR” (replays series of thermal images like a Video Cassette Recorder) Object symbol (kiln): • Colored display of refractory zones with definition of different refractory lining (or other information) • Display of kiln tire and gear positions • Display of rotational speed • Display of tire-slip measurement results (if optional hardware is available) • Colored coded display of current alarm section status • Double-click shortcuts to obtain more detailed information on alarm sections and lining zones Status display area: • Operational status for infrared- sensors (status and fault signals) • Status of data communication, kiln sync.- and optional tire slip sensors • Spot-meter values (max, min, average values + alarm status) Operation: • Context-sensitive menus at various places • Tool-Tips and status bar give short information for toolbar buttons and menu entries • Context-sensitive online-help with index and search functionality • All menus, dialogs and other texts can be modified on site to suit foreign operator languages

Standard scope of supply: English, Spanish and German, other languages are available on request Configuration: • Selectable colors and character sizes for spot-meters, scales, etc. • Definition of all program parameters via dialogs (saved in readable INI files or in the Win-xx registry) • All relevant system settings are restored upon program start (storage only in Administrator-mode) Security: • All relevant settings and measurement parameters are secured by password (administrator-mode) • GPL-LINUX© or Windows-XP© file and system security can be used for administrator purposes • Program cannot be terminated or suspended in operator-mode General: • Operating System: GPL-LINUX© or Windows-XP©

• Build in server/client operation of multiple GESOTEC Data-Acquisition Controllers (xDAC-units). • OPC Server for all measurement data and status signals (option)

Documentation - color hardcopy printout, tabular and/or list printout



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Item 02: Monitoring of Kiln tire slip and horizontal kiln movement (Options) Optional hardware/software packages provide measurement of the migration (slip/clearance) between kiln and supporting tires for up to ten tires per kiln, as well as detection of the horizontal kiln movement (display of momentary horizontal kiln position). The “economy package” consists of: - One mechanical limit switch (temperature resistant up to 80°C) for the kiln. - One mechanical limit switch (temperature resistant up to 80°C) for each tire. - Basic interface electronics for signal conditioning and alarm output. - Basic application software. The “Standard or superior package” consist of: - One heavy-duty precision proximity type switch (high temperature resistant up to 260°C) for the kiln. - One heavy-duty precision proximity type switch (high temperature resistant up to 260°C) for each tire. - Standard or superior interface electronics for signal conditioning and alarm output. - Suitable standard or superior application software (stand alone operation possible). Item 03: Refractory Management This function operates with a MS-Office™ or Open-Office™ database system. The combination, evaluation and representation of all relevant refractory and lining data for rotary cement kilns are provided. Installed at the very beginning of thermal kiln monitoring, and consequently fed with necessary data, it will provide a powerful database with the following functionality:

- storage and retrieval of all relevant lining management parameters for the entire kiln life, e.g. brick types, drilling data, wear rates, etc. - efficient long term data storage - forecast near brick wear-down - rapidly figure out which brick types live longest in which kiln zones - look over the complete relining history for the entire kiln - review brick consumption for selected periods or selected kiln zones

Administration of kilns unlimited Number of different brick types 256 Number of different lining segments per kiln 65536 Number of drilling points per drilling chart 65536 Number of drilling charts 65536 Number of relining events 65536 Access control user name / password General Data Input and Data Display / Listing - measured brick/coating thickness (from drilling data) - production rate (tons per day) - production hours per day - time elapsed since last relining action (brick age) - thermal conductivity of lining material (bricks) - format of lining material (bricks) - brick wear rate per day (from relining data) - brick wear rate per ton clinker produced (from relining data) - min., max., and average temperature and/or heat-loss profile for any lining section Data Evaluation and Display of Trend Charts - measured brick/coating thickness (from drilling data) - production rate (tons per day) - production hours per day - min, max and average temperature versus - estimated brick thickness (from wear rate per day data) - estimated brick thickness (from wear rate per ton data) - estimated wall (brick & coating) thickness calculated from temperature/heat-loss- and drilling- measurement data



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Item 04: INSTALLATION, COMMISSIONING, TRAINING Installation supervision For supervising installation of the equipment offered by local personnel, we recommend the assignment of a supplier’s site manager. The time required for the supervision of system, installation and setup works is an estimated figure. It takes at under normal conditions approximately 3-5 man-days per line-scanner or furnace-probe camera. Invoicing will be on a time and cost basis at the actual rates plus fees and extra costs. For commissioning the equipment, we recommend the assignment of a supplier’s start-up engineer. Invoicing will be on a time and cost basis at the actual rates plus fees and extra costs. If installation is carried out properly, we estimate that the following times will be required for the system: - Hardware see Item 05 - Software: see Item 05 Traveling and waiting times, times for modifications, training and information of the operating personnel are not included, and thus will be charged separately. Customer training Kiln shell scanners require regular routine maintenance to ensure continuous operation. We therefore recommend that the customer's local service personnel be instructed by our start-up engineer. This should be done on site after commissioning and enable the local service technicians to carry out maintenance work. The estimated time required for training is at approximately 1 to 2 man-days. Invoicing will be on a time and cost basis at the actual rates plus fees and extra costs. Item 05 Detailed Scope of Supply and Prices: See separate Document

GESOTEC® Industrial Technologies / www.gesotec.com

COUNTRY, OEM- CUSTOMER (End-customer, Country) No. of Kiln Shell Scanners

Year of Sale

USA, AGEMA (Cementos Mexicanos, Mexico) 4 1986GERMANY, POLYSIUS (Cruz Azul, Mexico) 1 1986ITALY, AGEMA (Colacem, Italy) 3 1987GERMANY, POLYSIUS (Cementos Portland, Spain) 2 1987SWITZERLAND, ABB (Korea) 1 1988GERMANY, POLYSIUS (Cementos Hontoria, Spain) 1 1988GERMANY, POLYSIUS (Uniland Cementera, Spain) 1 1988GERMANY, POLYSIUS (Ciments d´Obourg, Belgium) 2 1988GERMANY, POLYSIUS (Cementos Portland Hispana, Spain) 2 1988GERMANY, POLYSIUS (Dunai Cement, Muvek-Vac, Hungary) 2 1988SWITZERLAND, ABB (Korea) 1 1988USA, AGEMA (Cruz Azul, Mexico) 4 1988USA, AGEMA (Riverside Cement, USA) 3 1988USA, POLYSIUS (San Juan Cement, Puerto Rico) 1 1989GERMANY, POLYSIUS (Tong Yang Cement, Korea) 1 1989GERMANY, POLYSIUS (Cimenterie de l´Oriental -Oujda, Maroc) 2 1989GERMANY, POLYSIUS (Mielke KG, Germany) 1 1989GERMANY, POLYSIUS (Portland Zement Wittekind, Germany) 1 1989BRAZIL, POLYSIUS (Cimento Portland, Brazil) 1 1989SWEDEN, AGEMA (Korea) 3 1989USA, AGEMA (Lehigh Portland, USA) 1 1989USA, AGEMA (Lafarge Corp., USA) 1 1989GERMANY, POLYSIUS (Titan Cement Patras, Greece) 2 1990GERMANY, POLYSIUS (Heidelberger Zement, Germany) 2 1990GERMANY, POLYSIUS (Asland S.A. Villaluenga, Spain) 2 1990GERMANY, POLYSIUS (Cementi Ticino, Italy) 1 1990GERMANY, POLYSIUS (Thai Petrochemical Industry, Thailand) 1 1990GERMANY, POLYSIUS (Uniland Cementera S.A, Spain) 1 1990USA, AHLSTROEM (Georgia Pacific, USA) 1 1990USA (Lafarge Corp., USA) 1 1990GERMANY, POLYSIUS (Middelburg Steel, South Africa) 2 1990GERMANY, POLYSIUS (Cimpor Souselas, Portugal) 1 1990GERMANY, POLYSIUS (Asland S.A. Montcada, Spain) 1 1990BRAZIL, POLYSIUS (Mato Grosso, Brazil) 1 1990SWEDEN, AGEMA (Korea) 4 1990USA (Lafarge Corp.) 1 1991GERMANY, AGEMA (Buderus, Germany) 1 1991GERMANY (Heidelberger Zement, Germany) 1 1991 AUSTRIA, RETRONIK (Zellstoff AG, Pöls, Austria) 1 1991GERMANY, POLYSIUS (Schwenk KG, Germany) 1 1991GERMANY, POLYSIUS (Asland S.A. Cordoba, Spain) 1 1991GERMANY, POLYSIUS (Uniland Cementera S.A. Vallorca, Spain) 1 1991BRAZIL, POLYSIUS (Votorantim Itau, Cocalcin, Brazil) 1 1991

Infrared Line-Scanners & Systems for Rotary Kiln-Shell Temperature Monitoring & ControlCustomer Reference List (Status: Dec 2010)

kiln-shell-scanner-reference-list-2010.ah110101a.xls / Sold-Scanners(1986-2010) 1 / 7



Year of Sale


BRAZIL, POLYSIUS (Votorantim Itau, Tocantis, Brazil) 1 1991BRAZIL, POLYSIUS (Votorantim Itau, Vespasiano, Brazil) 1 1991BRAZIL, POLYSIUS (Votorantim Itau, Corumba, Brazil) 1 1991BRAZIL, POLYSIUS (Votorantim Itau, Aratu, Brazil) 1 1991BRAZIL, POLYSIUS (Cimento Caue S.A, Brazil) 1 1991MEXICO (Cementos Mexicanos, Huichapan) 1 1992GERMANY (Heidelberger Cement, Germany) 1 1992HUNGARY (Beremendi Cement, Hungary) 1 1992GERMANY, POLYSIUS (Schwenk KG Mergelstetten, Germany) 1 1992BRAZIL, POLYSIUS (Cimento Itambe, Curitiba, Brazil) 2 1992GERMANY, POLYSIUS (Thai Petrochemical Industry, Thailand) 1 1992GERMANY, POLYSIUS (Wuelfrather Zement, Mersmann, Germany) 1 1992TAIWAN (Asia Cement, Taiwan) 2 1992KOREA (Ssang Yong, Korea) 2 1992ARGENTINA (Cemento San Martin, Argentina) 1 1992USA (Glens Falls Cement, USA) 1 1993GERMANY (Heidelberger Cement, Germany) 2 1993GERMANY (B.U.S., Germany) 1 1993GERMANY, SIEMENS (Benvid, Iran) 1 1993GERMANY, SIEMENS (Asquarabad, Iran) 1 1993GERMANY, SIEMENS (Khorasan, Iran) 1 1993GERMANY, SIEMENS (Lalapasa, Turkey) 1 1993GERMANY, SIEMENS (Cementos Diamante, Colombia) 1 1993USA (Roanoke Cement, USA) 1 1993USA (IMC, USA) 2 1993TAIWAN (Asia Cement, Taiwan) 1 1993MEXICO, ITD (Cementos Mexicanos, Tepeacca, Mexiko) 2 1993USA (Riverside Cement, USA) 2 1994USA (Alamo Cement, USA) 1 1994USA (Lehigh Portland Cement, USA) 1 1994BRAZIL, POLYSIUS (Groupo Brennand, Brazil) 4 1994GERMANY, IRIS (Karsdorfer Zement, Germany) 2 1994GERMANY, IRIS / ELPRO (Iran) 2 1994UAE (National Cement Company, Dubai) 1 1994SPAIN (Uniland Cementera S.A, Spain) 1 1994GERMANY, AGEMA / ALFKO (Chekka, Lebanon) 2 1994GERMANY, POLYSIUS (Solid Cement, Philippines) 1 1994GERMANY, POLYSIUS (Cementos Progreso, Guatemala) 2 1995GERMANY, SIEMENS (Zementwerk Rohrdorf, Germany) 1 1995ITALY, AGEMA (Salonit Anhovo, Slovenia) 1 1995HUNGARY (Belapatfalvi Cement, Hungary) 1 1995USA (Lonestar Cement, Texas, USA) 3 1995GERMANY, AGEMA/AEG (Aslan Cimento, Turkey) 1 1995




Year of Sale


GERMANY, GORATEC (Deuna, Germany) 2 1995GERMANY, GORATEC / H&B (Russia, Siberia) 1 1995GERMANY, SIEMENS (National Cement, Vietnam) 1 1995GERMANY, SIEMENS (Adana Cimento, Turkey) 1 1995GERMANY, POLYSIUS (Dibmod, UAE) 1 1995GERMANY, POLYSIUS (Schwenk, Allmendingen, Germany) 1 1995GERMANY (Zementwerk Buechl, Regensburg, Germany) 1 1995GERMANY (Heidelberger Zement, Burglengenfeld, Germany) 4 1995GERMANY (Heidelberger Zement, Weisenau, Germany) 4 1995GERMANY, SIEMENS (Vietnam) 1 1996GERMANY, SIEMENS (Malaysia) 1 1996GERMANY, SIEMENS (China) 1 1996GERMANY, POLYSIUS (Germany) 1 1996GERMANY, SIEMENS (Turkey) 1 1996GERMANY, SIEMENS (Libanon) 1 1996GERMANY, POLYSIUS (Germany) 1 1996GERMANY, SIEMENS (Korea) 2 1996GERMANY, (Portlandzementwerk Wittekind, Germany) 1 1996GERMANY, POLYSIUS (Germany) 1 1996GERMANY, AGEMA / ELPRO (Iran) 2 1996GERMANY (Heidelberger Zement, Lengfurt, Germany) 3 1996USA (Lehigh Portland Cement, Mitchell, Indiana, USA) 2 1996ITALY, AGEMA (Mexico) 1 1996SWEDEN, AGEMA (Korea) 2 1996AUSTRIA, RETRONIK (Patria Papier, Austria) 1 1996GERMANY, SIEMENS (Philippines) 1 1997SWEDEN, AGEMA (Ssang Yong, Korea) 2 1997SWEDEN, AGEMA (Korea) 1 1997BRASIL (Groupo Brennand, Brazil) 2 1997USA (Riverside Cement Co., California, USA) 2 1997USA (Lehigh Portland Cement, Mason City, Iowa, USA) 2 1997USA (Lehigh Portland Cement, Mitchell, Indiana, USA) 3 1997AUSTRIA, RETRONIK/ELIN (Iran) 1 1997HUNGARY (Hejöcsaba Cement, Hungary) 1 1997FRANCE, GORATEC FRANCE (Calcia, France) 1 1997FRANCE, GORATEC FRANCE (Vicat, France) 1 1997GERMANY, SIEMENS (Hoan Thach Cement Co., Vietnam) 1 1998GERMANY, IRIS GmbH (Germany) 1 1998GERMANY, SIEMENS (Dyckerhoff Zement, Lengerich, Germany) 1 1998FRANCE, GORATEC FRANCE (Lafarge Cement Co., Maroc) 2 1998AUSTRIA (Zellstoff Pöls AG, Austria) 2 1998BRASIL (Groupo Brennand, Brasil) 1 1998HUNGARY (Duna Drava Cement, Hungary) 2 1998USA (Roanoke Cement Co., USA) 2 1998




Year of Sale


USA (Lehigh Leeds, USA) 2 1998SPAIN (Hisalba) 2 1999SPAIN (Hisalba, Gador, Spain) 2 1999SPAIN (Hisalba, Gador, Spain) 1 1999SPAIN (Uniland Cementera, Spain) 2 1999MEXICO (Cementos Mexicanos, Barrientos, Mexico) 1 1999MEXICO (Cementos Mexicanos, Monterrey, Mexico) 1 1999TURKEY (Akcansa Cimento Sanayi, Turkey) 3 1999HUNGARY (Duna Drava Cement, Hungary) 4 1999POLAND (Dyckerhoff, Nowiny, Poland) 2 1999USA (Holnam, Artesia, USA) 3 1999USA (Glens Falls Cement, USA) 1 1999USA (IMC Agrico, Florida, USA) 2 1999BRASIL (Brennand, Atol, Brasil) 2 1999GERMANY, SIEMENS (Chleff Cement, Algeria) 2 1999GERMANY (Wacker Chemie, Burghausen, Germany) 1 1999GERMANY, SIEMENS (Okke, Korea) 4 1999GERMANY (Heidelberger Zement, Lengfurt, Germany) 3 1999GERMANY (Lafarge, Karsdorf, Germany) 3 1999GERMANY, IRIS (Germany) 1 1999GERMANY (Bayer AG, Leverkusen, Germany) 2 1999FRANCE, SIEMENS (AL AIN, UAE) 1 2000FRANCE, SIEMENS (GIC, Algeria) 1 2000TURKEY (Konya, Turkey) 2 2000SWEDEN, FLIR (Korea) 1 2000USA (Holcim., Dundee, MI, USA) 4 2001USA (Lehigh, Mitchell, USA) 1 2001USA (Polysius, USA, Suwanee-FL, USA) 2 2001USA (Holnam, Artesia, USA) 2 2001USA (IPaper, Savannah, USA) 1 2001USA (Giant Cement., Harleyville, SC) 1 2001USA (International Paper Co., Savannah, GA, USA) 1 2001SPAIN (Uniland, Monjos, Spain) 1 2001SPAIN (Hisalba, Torredonjimeno, Spain) 1 2001GERMANY, SIEMENS (Sharjah, UAE) 1 2001GERMANY (Dyckerhoff, Lengerich, Germany) 2 2001GERMANY, SIEMENS (Vietnam) 1 2001GERMANY, SIEMENS (Caima, Itaituba, Brazil) 1 2001TURKEY (Akcansa, Akatlar, Istanbul, Turkey) 1 2002TAIWAN (MTC-Mercury, Taipei, Taiwan) 1 2002GERMANY, SIEMENS (Darab, Iran) 1 2002GERMANY, SIEMENS (Bushehr, Iran) 1 2002GERMANY, SIEMENS (Titan, Greece) 1 2002




Year of Sale


GERMANY, POLYSIUS (Honcidlab, Spain) 1 2002GERMANY, POLYSIUS (Germany) 2 2002GERMANY (Bayer AG, Leverkusen, Germany) 1 2002USA, GESOTEC AUTOMATION (TXI Riverside, Oro Grande, Cal, USA) 1 2002USA, GESOTEC AUTOMATION (USA) 1 2002CHILE Technologia Integral OEM (Chile) 1 2002DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 16 2002KOREA, IRE (Han-il, Korea) 1 2003KOREA, IRE (Halla, Korea) 1 2003KOREA, IRE (Tong Yang, Korea) 1 2003USA GESOTEC AUTOMATION (Suwannee, Branford, FL, USA) 2 2003USA GESOTEC AUTOMATION (Holcim, Dundee, MI, USA) 1 2003USA GESOTEC AUTOMATION (PCS Phosphate, Aurora, NC, USA) 2 2003LEBANON (Holcim, Chekka, Tripoli, Lebanon) 1 2003GERMANY (Bayer AG, Leverkusen, Germany) 1 2003GERMANY, SIEMENS (Hatien, Vietnam) 1 2003GERMANY, POLYSIUS (Tebever, Mexiko) 1 2003GERMANY, POLYSIUS (Alfaum, Spain) 1 2003GERMANY (Dyckerhoff, Lengerich, Germany) 1 2003HUNGARY (Duna Drava, Hungary) 1 2003ALGERIA (SCMI, Meftah, Algeria) 1 2003IRAN, (Sharhoud, Iran) 1 2003IRAN, NEDA Corp., (Iran) 3 2003CHILE, TECHNOLOGIA INTERGRAL 6 2003TURKEY, SIEMENS (Kelete, Turkmenistan) 1 2003DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 56 2003GERMANY, POLYSIUS (Roblafa, Spain) 1 2004GERMANY, DYVKERHOFF 2 2004GERMANY, SIEMENS (Märker, DE) 1 2004KOREA, IRE (Halla, Korea) 1 2004KOREA, IRE (Hyndai, Korea) 1 2004USA, GESOTEC AUTOMATION (Domtar Industries, Ashdown) 2 2004USA, GESOTEC AUTOMATION (Polysius Atlannta, Giant Cement) 2 2004USA, GESOTEC AUTOMATION (ESSROC, Italcementi, PA) 2 2004USA, GESOTEC AUTOMATION (ESSROC, San Juan) 1 2004AUSTRIA, AZTEK (Kashan Cement, Iran) 1 2004CROATIA, SIEMENS, (Nasicement D.D., Croatia) 1 2004BRAZIL, SIEMENS (Companhia Agro-Industrial, Itaituba) 1 2004CHILE, TECHNOLOGIA INTERGRAL (Chile) 8 2004DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 28 2004IRAN, NEDA Corp., (Iran) 1 2004COLOMBIA, SIEMENS, (Cementos del Caribe, Barranquilla, Colombia) 1 2004GREECE, SIEMENS (Titan Cement Bulgaria) 1 2005




Year of Sale


SLOVAKIA, T&N (Mondi Business Paper, Slovakia) 2 2005USA, GESOTEC AUTOMATION (PCS Aurora, USA) 1 2005CHILE, Technologia Integral (OEM for various Cement Plants in S-America) 7 2005IRAN, NEDA Corp., (Kerman, Iran) 1 2005IRAN, NEDA Corp., (Yasooj, Iran) 1 2005GERMANY, POLYSIUS (for Mexico) 1 2005GERMANY, POLYSIUS (for Saudi Arabia) 1 2005USA, GESOTEC AUTOMATION (Essroc,USA) 2 2005CZECH REPUBLIC, CMC (Radotin, Czech Republik) 2 2005IRAN, NEDA Corp., (Doorod, Iran) 1 2005GERMANY, HEIDELBERG-CEMENT, (Burglengenfeld, Germany) 1 2005GERMANY, (THYSSEN-KRUPP STAHL, Germany) 1 2005USA, GESOTEC AUTOMATION (St.Mary's,USA) 3 2005USA, GESOTEC AUTOMATION (Holcim, Maya, El Salvador) 1 2005USA, GESOTEC AUTOMATION (Cemex, USA) 1 2005DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 38 2005INDONESIA; PT-BUANA (PT-Semen Gresik) 4 2006SWITZERLAND, HOLCIM (Holcim, Bulgaria) 1 2006GERMANY, GORATEC (USA) 2 2006AUSTRIA, SIEMENS (Ardestan, Iran) 1 2006AUSTRIA, SIEMENS (Lar Sabzevar, Iran) 1 2006TURKEY, EY-KA (AS Cimento) 1 2006USA, GESOTEC AUTOMATION (Polysius Atlannta, TXI Riverside) 2 2006USA, GESOTEC AUTOMATION (Essroc Picton, Ontario) 2 2006GERMANY, POLYSIUS (Iran) 1 2006GERMANY, POLYSIUS (Spain) 1 2006GERMANY, POLYSIUS (Irak) 1 2006GREECE, TITAN (Thessaloniki Plant, Greece) 1 2006CHILE, Technologia Integral (OEM for various Cement Plants in S-America) 12 2006GREECE, TITAN (Bulgaria, Zlatna Panega) 1 2006IRAN, NEDA Corp., (Zanjan Cement, Iran) 1 2006GERMANY, MÄRKER ZEMENT 1 2006CZECH REPUBLIC, CMC (Radotin, Czech Republik) 2 2006GERMANY SIEMENS (Delijan, Iran) 1 2006DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 42 2006USA, GESOTEC AUTOMATION (Alamo Cement, San Antonio, USA) 1 2007USA, GESOTEC AUTOMATION (Polysius Atlanta, Florida Rock, USA) 1 2007USA, GESOTEC AUTOMATION (Giant Cement, Harleyville, USA) 1 2007CHILE, Technologia Integral (OEM for various Cement Plants in S-America) 11 2007DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 36 2007IRAN, NEDA Corp., (Shahrekord-Cement, Iran) 1 2007GERMANY, IRIS GmbH (Germany) 1 2007GERMANY, SIEMENS (Shargh, Iran) 1 2007




Year of Sale


IRAN, NEDA Corp., (Firoozkooh-Cement, Iran) 1 2007IRAN, NEDA Corp., (Karoun-Cement, Iran) 1 2007GERMANY, POLYSIUS (Pamcidlab, Spain) 2 2007GERMANY, POLYSIUS (Dibmod, United Arab Emirates) 1 2007GERMANY, POLYSIUS (Patras, Greece) 2 2007GERMANY, POLYSIUS (Dibver, United Arab Emirates) 1 2007GERMANY, SIEMENS (Butson, Vietnam) 1 2007GERMANY, POLYSIUS (Honduver, Hungary) 1 2007IRAN, NEDA Corp., (Zaveh, Iran) 1 2007IRAN, NEDA Corp., (Sarouj, Iran) 1 2007IRAN, NEDA Corp., (Nayzar, Iran) 1 2007IRAN, NEDA Corp., (Zarin, Iran) 1 2007IRAN, NEDA Corp., (Bagheran, Iran) 1 2007USA, GESOTEC AUTOMATION (Polysius Atlanta, American Cement, USA) 2 2007SPAIN, HOLCIM (Gador) 2 2007CHILE, Technologia Integral (OEM for various Cement Plants in S-America) 8 2008GERMANY, POLYSIUS (Tocared, Brazil) 1 2008DENMARK, FLSA (various Cement/Pulp&Paper plants worldwide) 61 2008USA, GESOTEC AUTOMATION (Polysius Atlanta, TXI-Cement, USA) 2 2008AUSTRIA, SIEMENS (Zabol, Iran) 1 2008GERMANY, POLYSIUS (Binhfa, Spain) 1 2008GERMANY, POLYSIUS (Kirefa, Senegal) 1 2008GERMANY, SIEMENS (Jovain, Iran) 1 2008GERMANY, SIEMENS (Safwa, Saudi Arabia) 1 2008GERMANY, POLYSIUS (Iskefa, Russia) 1 2008AUSTRIA, SIEMENS (Sardar, Iran) 1 2008IRAN, NEDA Corp., (Ghaen, Iran) 1 2008IRAN, NEDA Corp., (Kordestan, Iran) 1 2008IRAN, NEDA Corp., (Darab, Iran) 1 2008GERMANY, IRIS GmbH (Germany) 1 2008VARIOUS COUNTRIES & CLIENTS: Sold Kiln Shell Scanners 2009 73 2009VARIOUS COUNTRIES & CLIENTS: Sold Shell Scanners 2010 89 2010

Total # of sold Kiln Shell Scanners and related Systems (1986-2010) 886


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Company Profile Gesotec Industrial Technologies- world's ...2.imimg.com/data2/NC/LJ/MY-4112182/kiln-shell-scanner.pdf · unit individually at very reasonable cost to the users technical-