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COLD DRAWN STEEL BARS

COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

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Page 1: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

COLD DRAWN STEEL BARS

Page 2: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

More than 55.000tons/years

60.000 m² of which 32.000 m² indoor

Produzione dicold drawnsteel bars

THE COMPANY

Page 3: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

1984 2000 2017

HISTORY

MAB inaugurates the headquarters of Garbagnate Monastero. The administrative, commercial and shipping offices are transferred here.

A new plant in Lecco is purchased. Between 2001 and 2004 all the company business is transferred here.

MAB exceeds 50,000 tons of production in a single year.

1949Bernardo Beri and Guido Ceccarelli start Metallurgica Alta Brianza Spa in Suello, the first company in the area to produce cold drawn steel bars.

1959Luigi Baggioli joins the company he has been CEO since 1967.

1972TEL LED ITALIANA of Trezzano sul Naviglio, a competitor in the production of free cutting steels, is acquired.

1982SITRA of Milan a competitor in the production of cold drawn flat bars for mechanical uses is acquired.

Page 4: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Sondrio

Aosta

Torino

Milano

Genova

Piacenza

Cremona

Reggio Emilia

Mantova

Verona

Bologna

Padova

Vicenza

Venezia

TrentoBelluno

Udine

Trieste

Lecco

Page 5: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

SS36

A51A50

A9

Milano

A8

A4

A4

A7 A1

Bergamo

Lecco

Sondrio

ComoVarese

MonzaOrio al Serio Venezia

Bologna

Linate

Milano

Genova

Torino

Malpensa

Page 6: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

A wide, diversified product range

Focusing on problem solving, and thanks to its conversion processes, Metallurgica Alta Brianza is qualified to offer products in a wide range of diameters sections, steel grades and finishings. From several points of view, this characteristic makes our company a unique supplier and a very reliable partner.

Round bars3÷100 mm

Cold drawn from roll or bar, or peeled and rolled. Usually supplied untreated, in 3 to 6 m commercial lengths. Special lengths on request. Grinding on request.

Hexagon bars 5÷75 mm

Cold drawn from roll or bar. Usually supplied untreated, in 3 to 6 m commercial lengths. Special lengths and/or custom marking on request.

Square bars 5÷80 mm

Cold drawn from roll or bar. Usually supplied untreated, in 3 to 6 m commercial lengths. Special lengths on request.

Flat barsfrom 15 to 300 mm

Cold drawn from roll or bar. Usually supplied untreated, in 3 to 6 m commercial lengths. Special lengths on request.

Specialbars

On customer’s request, cold drawn steel bars can be supplied with special profiles, drop-like section, round edges, polygonals, octagonal.

Our range of products can be supplied in the following qualities:

• steels for general engineering purposes

• free cutting steels• casehardening steels• teels for quenching and

tempering• ball and roller bearing steels

Page 7: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

STEEL FOR GENERAL ENGINEERING PURPOSES

NCuNiCrSPMnSiCChemical

composition according to

W.NR.standard EN 10277-2 colddrawn steels

≤ 0,012≤ 0,55≤ 0,040≤ 0,040≤ 1,40d ≤ 40 d > 40

EN 10025-21.0122S235JRC0,17 max 0,20 max

≤ 0,55≤ 0,030≤ 0,030≤ 1,60d ≤ 30 d > 30

EN 10025-21.0579S355J2C0,20 max 0,22 max

≤ 0,012≤ 0,045≤ 0,045EN 10025-21.0533E295GC≤ 0,012≤ 0,045≤ 0,045EN 10025-21.0543E335GC

≤ 0,045≤ 0,0450,30÷0,60≤ 0,400,07÷0,131.0301C10≤ 0,045≤ 0,0450,30÷0,80≤ 0,400,12÷0,181.0401C15

≤ 0,55

FREE-CUTTING STEELS

C Si Mn P S Pb Bi TeChemical

composition according to

W.NR.standard EN 10277-3 colddrawn steels

STEELS NOT INTENDED FOR HEAT TREATMENT

In order to improve their machinability, these steel grades can supplied upon request with Te (tellurium) and Bi (bismuth) addition

STEELS FOR QUENCHING AND TEMPERING

11SMn30

36SMnPb14

11SMn3711SMnPb30

44SMn28

11SMnPb30

46S2046SPb20

EN 10087EN 10087EN 10087EN 10087

EN 10087EN 10087EN 10087EN 10087

1.0715

1.0765

1.07361.0718

1.0762

1.0737

1.07271.0757

≤ 0,14 ≤ 0,05≤ 0,05≤ 0,05≤ 0,05

≤ 0,14≤ 0,14≤ 0,14

0,32÷0,390,40÷0,480,42÷0,500,42÷0,50

≤ 0,40≤ 0,40≤ 0,40≤ 0,40

0,90÷1,30

0,90÷1,30

1,30÷1,70

1,00÷1,50

1,00÷1,50

1,30÷1,700,70÷1,100,70÷1,10

≤ 0,11≤ 0,11≤ 0,11≤ 0,11

≤ 0,06≤ 0,06≤ 0,06≤ 0,06

0,27÷0,33

0,27÷0,330,34÷0,40

0,34÷0,40

0,10÷0,18

0,20÷0,35

0,24÷0,33

0,20÷0,35

0,15÷0,250,15÷0,25

0,15÷0,35

0,15÷0,35

1

1 1

1 1

* STANDARD GRADES AVAILABLE AT STOCK - For all other grades, production is possible upon request with minimum quantities to be agreed

Page 8: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

CASE HARDENING STEELS

C Si Mn P S Cr NiMoChemical

composition according to

W.NR.standard EN 10277-4 colddrawn steels

C10EC10RC15EC15R

16MnCr516MnCrS520MnCr5

20MnCrS5

17NiCrMoS6-4(18NCD5)

EN 10084EN 10084EN 10084EN 10084EN 10084EN 10084EN 10084EN 10084

EN 10084

1.11211.12071.11411.11401.71311.71391.71471.7149

1.6569

0,07÷0,130,07÷0,130,12÷0,180,12÷0,180,14÷0,190,14÷0,190,17÷0,220,17÷0,22

≤ 0,40≤ 0,40≤ 0,40≤ 0,40≤ 0,40≤ 0,40≤ 0,40≤ 0,40

≤ 0,400,14÷0,20

0,30÷0,600,30÷0,600,30÷0,600,30÷0,601,00÷1,301,00÷1,301,10÷1,401,10÷1,40

0,60÷0,90

≤ 0,035≤ 0,035≤ 0,035≤ 0,035≤ 0,025≤ 0,025≤ 0,025≤ 0,025

≤ 0,025

≤ 0,035

≤ 0,035

≤ 0,035

≤ 0,035

0,020÷0,040

0,020÷0,040

0,020÷0,040

0,020÷0,040

0,80÷1,100,80÷1,101,00÷1,301,00÷1,30

0,80÷1,10 1,20÷1,500,15÷0,250,020÷0,040

Upon request, this steels can be supplied with improved workability, with addition of Pb = 0.15% ÷ 0.35%

STEELS FOR QUENCHING AND TEMPERING

C Si Mn P S Cr Mo Ni Cr+Mo+Nimax.

Chemicalcomposition according to

W.NR.standard EN 10277-5 colddrawn steels

This steel grade is also available with improved machinability as a result of the addition of Pb (for example, Pb = 0,15% ÷ 0,35%) or higher sulphur contents up to around 0,10 % S (including resulphurized steels with controlled inclusion content (e.g. Ca-treatment) (modern method) or lead may be supplied on request. In the first case the upper limit for the manganese content may be increased by 0,15 %.

C35EC35RC40E C40R C45EC45R

25CrMoS442CrMoS4

EN 10083-2EN 10083-2EN 10083-2EN 10083-2EN 10083-2EN 10083-2EN 10083-3EN 10083-3

1.11811.11801.11861.11891.11911.12011.72131.7227

0,32 ÷ 0,39 ≤ 0,40 0,50 ÷ 0,80 ≤ 0,030 ≤ 0,035

≤ 0,035

≤ 0,035

≤ 0,040 ≤ 0,10 ≤ 0,40≤ 0,40≤ 0,40≤ 0,40≤ 0,40≤ 0,40

≤ 0,63≤ 0,63≤ 0,63≤ 0,63≤ 0,63≤ 0,63

≤ 0,10≤ 0,10≤ 0,10≤ 0,10≤ 0,10

≤ 0,040≤ 0,040≤ 0,040≤ 0,040≤ 0,040

0,32 ÷ 0,39 ≤ 0,40 0,50 ÷ 0,80 ≤ 0,030 0,020÷0,040

0,020÷0,040

0,020÷0,0400,020÷0,0400,020÷0,040

0,37 ÷ 0,44 ≤ 0,40 0,50 ÷ 0,80 ≤ 0,0300,37 ÷ 0,44 ≤ 0,40 0,50 ÷ 0,80 ≤ 0,0300,42 ÷ 0,50 ≤ 0,40 0,50 ÷ 0,80 ≤ 0,0300,42 ÷ 0,50 ≤ 0,40 0,50 ÷ 0,80 ≤ 0,0300,22 ÷ 0,29 ≤ 0,40 0,60 ÷ 0,90 ≤ 0,025 0,90 ÷ 1,20 0,15 ÷ 0,30

0,15 ÷ 0,300,38 ÷ 0,45 ≤ 0,40 0,60 ÷ 0,90 ≤ 0,025 0,90 ÷ 1,20

* STANDARD GRADES AVAILABLE AT STOCK - For all other grades, production upon request with minimum quantities to be agreed

Page 9: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

BALL AND ROLLER BEARING STEELS

C Si Mn P S Cr Mo AlChemical

composition according to

W.NR.reference norm EN ISO 683-17

100Cr6 +AC +C EN ISO 683-171.3505 0,93 ÷ 1,05 0,15 ÷ 0,35 0,25 ÷ 0,45 ≤ 0,025 ≤ 0,015 1,35 ÷ 1,60 ≤ 0,05≤ 0,10

+AC +C = spheroidized annealed + cold drawnin order to improve the machinability this steel grade is also available with S = 0,020% ÷ 0,030%

2

3

2

3

Dimentions and tolerances of bright steel products accor-ding to EN 10278. Products in accordance with the europe-an council di-recti-ve: 2011/65/UE (ROHS2) - 2000/53/CE. Application of the European rule 1907/2006/CE (REACH). The norms indicated in this document refer to the current revision level.

SUPPLY CONDITION+C (standard cold drawn)Upon request +A +C (annealed + cold drawn) or upon request +AC +C (globular annealed + cold drawn)

The following items are always available checked in Class 3 (EN 10277-1 Table No. 1)• Round bars from mm 6 to mm 46 in grade 11SMnPb30/37• Hexagon bars from mm 6 to mm 41 in grade 11SMnPb30/37• Hexagon bars from mm 10 to mm 36 in grade 36SMnPb14

The following items are always available in Class 1 and upon request can also be supplied in Class 2-3 (EN 10277-1 Table No. 1)• Round bars from mm 46 to mm 100 in grade 11SMnPb30/37• Hexagon bars from mm 42 to mm 65 in grade 11SMnPb30/37• Round bars from mm 6 to mm 85 in grade 36SMnPb14• Hexagon bars from mm 38 to mm 65 in grade 36SMnPb14

Page 10: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

32,000 square meters indoor to give suitable space to both production and stock of 20,000 tons of finished products ready for “Just in time” supplies (1.500 items approx.)

Production capacity and flexibility

System and product quality

Complete range of products

Customer satisfaction

M.A.B. has been founding its own identity on these four elements, granting a constant growth over the year

STOCK

Page 11: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

The policy of Metallurgica Alta Brianza has constantly been focused on customers needs and requirements, and it combines a great flexibility of its machines with a high-grade service. Our new head office and plant are strategically located near the Milan-Lecco and Lecco-Bergamo main roads. In our warehouse the most required qualities of steel bars are constantly stored. This allows Metallurgica Alta Brianza to grant its customers “just-in-time” deliveries.

STOCK

Finished products stock up to20.000 tons

1.500 items“just in time”

Page 12: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Finished products stock

Page 13: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Finished products stock

Page 14: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Raw materials Bars

Page 15: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Production departmentDrawbench

Page 16: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Production departmentCombined Drawing Lines

Page 17: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Productive processNew special line

Page 18: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Chamfering1 side deep chamfer (standard)

Page 19: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Chamfering1 side small chamfer (standard)

Page 20: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Special hexagon chamfering1 side 90° (upon request)

Page 21: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Round chamfering1 side deep chamfer (standard)

Page 22: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Round chamfering1 side small chamfer (standard)

Page 23: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Special round chamfering1 side 90° (upon request)

Page 24: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

One of the first companies to be granted a ISO 9001 Certificate, Metallurgica Alta Brianza can rely on a team totally quality-oriented and focused on meeting customers’ specific requirements, in compliance with the corporate procedures coded in the Quality Manual. To guarantee its products, Metallurgica Alta Brianza carries out accurate controls. Upon request, there is the possibility to test single batches of raw materials in order to analyze the chemical composition. Samples of finished products are constantly tested in the company laboratory. A new generation dynamometer Galdabini equipped with hydraulic clamps and automatic extensometer allows to perform

tensile tests on unmachined test pieces for sections up to 36,00 mm and tests on machined test pieces for larger sizes. An high precision Vision Measuring machine allows us to make measurements in thousandths of special profiles where rays, concavities, depths, parallelism and perpendicularity can not be detected with common instruments. If requested, non - destructive tests - Circograph and Defectomat - are conducted to check flaw depth. Metallurgica Alta Brianza guarantees tolerances on dimensions and surface quality of supplies, in accordance with international standard.

QUALITY AND CERTIFICATION

Page 25: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Luogo e Data/Place and date:Vimercate (MB), 06 ottobre 2017

Per l'Organismo di Certificazione/For the Certification Body

Nicola PrivatoManagement Representative

La validità del presente Certificato è subordinata al rispetto delle condizioni contenute nel Contratto di Certificazione/Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. DNV GL Business Assurance Italia S.r.l., Via Energy Park, 14 - 20871 Vimercate (MB) - Italy. TEL:039 68 99 905. www.dnvgl.it

MANAGEMENT SYSTEM CERTIFICATECertificato no./Certificate No.:CERT-01939-97-AQ-MIL-SINCERT

Data prima emissione/Initial date: 09 luglio 1997

Validità:/Valid:15 ottobre 2017 - 15 ottobre 2020

Si certifica che il sistema di gestione di/This is to certify that the management system of

METALLURGICA ALTA BRIANZA S.p.A.

Viale Brodolini, 18 - 23900 Lecco (LC) - Italy

È conforme ai requisiti della norma per il Sistema di Gestione Qualità/has been found to conform to the Quality Management System standard:

UNI EN ISO 9001:2015 (ISO 9001:2015)

Questa certificazione è validaper il seguente campo applicativo:

Produzione e commercializzazione di acciai trafilati a freddo (pelati, rullati e rettificati)

(Settore EA: 17)

This certificate is valid for the following scope:

Production and sale of cold drawn steel (peeled, rolled and ground)

(EA Sector: 17)

Page 26: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Chemical analyses

Page 27: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Mechanical properties

Page 28: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Special dimensional checksOptical Meter

Page 29: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Surface controlsCircograph + Defectomat

Page 30: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Automatic identification checkingMagnatest

Page 31: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

MORE THAN 250.000 TONS OF PASSION FOR DRAWN STEEL.

Page 32: COLD DRAWN STEEL BARS · 2018-04-13 · STEEL FOR GENERAL ENGINEERING PURPOSES C Si Mn P S Cr Ni Cu N Chemical composition according to W.NR. standard EN 10277-2 cold drawn steels

Metallurgica Alta Brianza S.p.A.Viale Brodolini, 18 - 23900 Lecco (LC) Italia

[email protected]. +39.0341.222911 - Fax +39.0341.222990

VAT n. IT00224040139www.steelgroup.com

THANK YOU FOR YOUR ATTENTION