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Clutch “washer mod” or “contact button mod”

Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

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Page 1: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

Clutch

“washer mod”or

“contact button mod”

Page 2: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)
Page 3: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

“washer mod”(30 minutes max!)

Page 4: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

No oil will leak out on removal

Page 5: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)
Page 6: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

6mm

10mm

1/16” thick

.06mm

Stock Harley chromed washer CCI part # 35604

Page 7: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

Washer installed

Page 8: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

Make sure washer does not foul

rubber gasket # 2 on re- fitting

Page 9: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

Slight gap – can affect 100th anniversary cover re-fitting

Page 10: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

“contact button mod”

Page 11: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)
Page 12: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

Contact button removal

• Remove snap ring # 1• Remove lifter guide # 3• Contact button is removed with # 3 as one assembly• Contact button part # is 36780-01K (cost +/- $2.60)• Remove button from lifter guide as shown in next slide• Machine .060” from the face of the large end

Page 13: Clutch “washer mod” or “contact button mod”. “washer mod” (30 minutes max!)

Tap as shown or use a brass drift