CIGWELD Portable Welding Inverters.pdf

7/22/2019 CIGWELD Portable Welding Inverters.pdf

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AEQINV Rev 1


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CIGWELD Professional:

When welding is your business

At CIGWELD we distinguish ourselves from our competition

through superior featured, dependable products,

technical innovation and excellence in customer serviceand technical support.

Our Professional Inverter range is proof of this commitment

to deliver quality equipment that exceeds expectations.

A wealth of features and options make this equipment the

perfect choice for the serious welding professional.

The CIGWELD Portable Inverter range

The CIGWELD range of Inverter welding power supplies are

fully featured and deliver outstanding arc characteristicsthanks to advanced embedded microprocessor technology

and digital control.

Equipped standard is a compliant VRD (voltage reduction

device), which greatly improves operator safety in the field

or workshop. This fully integrated VRD technology all but

eliminates the risk of electric shock from the secondary

welding circuit.

Combine all these market leading features into a compact,

efficient, portable inverter design with a full range of

packaged accessories and you have the ultimate fully

featured professional range for construction, mining,

shipbuilding, rental hire and other industrial applications.

Introduction

CONTENTS

Portable Inverter Power Source Features & Benefits 3

Key to icons 3

TRANSARC 141 VRD 4

TRANSARC 161 VRD 5

TRANSTIG 200Pi Power Source & Plant 6

TRANSTIG 300Pi Power Source 7

TRANSTIG 200AC/DC Power Source & Plant 8

TRANSTIG 300AC/DC Power Source 9

TRANSARC 300Si Power Source 10

TRANSMIG 400i Power Source 11

Optional Accessories Details 12

Portable Inverter Specifications 13

2008 CIGWELD Pty Ltd. All rights reserved.


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Maximum output current

Input voltage

Number of phases (input)

Output voltage (DC or AC) orcombination

Output characteristic (CC or CV)or combination

High frequency start

Suitable for stick welding (MMAW)

Suitable for TIG welding (GTAW)

Suitable for MIG welding (GMAW)

Standards compliant VRD,with visible ON/OFF LEDs

Digital touch pad control

Thermal overload protectionfor long life of internalcomponents

Programmable memorySave/Load and recalloptimum welding parameters

8/14 pin socket Torch slider control Remote foot control Remote pendant control Wirefeeders (400i only)

Intelligent fan controloperates on-demand

Exceptional arc characteristics

Generator friendly,suitable for use onappropriate engine

driven equipment

Voltagecompensation,

input line voltage

Inverter Power Source:Features and Benefits

Portable,ultra lightweight,

heavy dutyrobust design

& construction

Designed formulti-layer

stackingwith similar

sized machines

N1890Standards compliance:

EMC compliance

AS1674.2 compliant forCategory A, B & C environments

AS60974.1

IP 23S rating designed & approvedfor outdoor use

Digital hot start,fully adjustable for optimumarc starting and restrikingcharacteristics with all electrodetypes and diameters

Embedded digital microprocessorfor functionality & control Self diagnostic Single index control knob Digital preview & welding display

3

200AMP

240V

1PHASE

DC

CC

HF

KEY TO ICONS


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Portable Inverters

Ordering Information

TRANSARC 141 VRD power source 625775

TRANSARC 141 VRD plant 625779

Power Source Contents

141 VRD power source, operating manual

Optional Accessories

Manual arc lead set 646323

165 amp TIG torch 404710402

TIG torch accessories kit BGSAK2

Torch gas hose kit (includes fittings) 700433

Flowmeter/regulator 301526

Dinse plug connector 705152Work lead (4m) 700638

6 pin & earth plug 700738

The TRANSARC 141 VRD is a single phase stick (MMAW) and lift TIG (GTAW)

inverter welding power source that incorporates a Voltage Reduction Device (VRD)

as a standard feature. The integral VRD in the manual arc welding mode offers

much needed protection for the welding operator from electric shock during non-

arcing times. Additionally, the application of state of the art digital and

microprocessor technology ensures superior arc characteristics especially during

the critical arc starting and re-strike phases.

Please refer to specifications at rear of brochure for comprehensive information.

140AMP

240V

1PHASEDCCC

Power Source Part No. 625775

Plant Part No. 625779

TRANSARC 141VRDRANSARC 141VRDTRANSARC 161VRD

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SpecificationsProcesses

Lift TIG (GTAW); Stick (MMAW)

Supply Voltage

240 volt, 1 phase, 50/60Hz

Current Range

5 140 amps DC

Duty Cycle

60% @ 140 amps (Stick)

70% @ 140 amps (TIG)

Recommended Generator8 kVA for max. welding current

Power Source Weight

8kg

Dimensions (Power Source)

230 W x 185 H x 310 D mm

Features

Compliant integrated Voltage Reduction Device

Designed for AS1674.2 category A, B & C

environments; EMC compliant

Embedded microprocessor with digital controls

Exceptional DC welding characteristics

Stick, Lift TIG & Pulse Lift TIG weld operations

Single index control knob

Compact, lightweight & portable

Plant Contents

141 VRD power source

5m work lead

5m electrode lead

Soft carry case

Operating manual


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160AMP

240V

1PHASEDCCC

Portable InvertersTRANSARC 141VRDTRANSARC 161VRDRANSARC 161VRD

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TRANSARC 161 VRD power source 625799

TRANSARC 161 VRD plant 625802


161 VRD power source, operating manual


Manual arc lead set 646323

165 amp TIG torch 404710402

TIG torch accessories kit BGSAK2

Torch gas hose kit (includes fittings) 700433


Dinse plug connector 705152Work lead (4m) 700638

6 pin & earth plug 700738

The TRANSARC 161 VRD is a single phase stick (MMAW) and Lift TIG (GTAW)

inverter welding power source that incorporates a Voltage Reduction Device (VRD)

as a standard feature. The integral VRD in the manual arc welding mode offers

much needed protection for the welding operator from electric shock during non-

arcing times. Additionally, the application of state of the art digital and

microprocessor technology ensures superior arc characteristics especially during

the critical arc starting and re-strike phases.




Specifications

Processes


Supply Voltage


Current Range

5 160 amps DC

Duty Cycle

60% @ 160 amps (Stick)

70% @ 160 amps (TIG)

Recommended Generator

8.5 kVA for max. welding current

Power Source Weight

8.5kg

Dimensions

230 W x 185 H x 310 D mm

Features


Designed for AS1674.2 category A, B & C

environments; EMC compliant Embedded microprocessor with digital controls

Exceptional DC welding characteristics

Stick, Lift TIG & Pulse Lift TIG weld operations

Single index control knob

Compact, lightweight & portable

Plant Contents

161 VRD power source

5m work lead

5m electrode lead

Soft carry case

Operating manual


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Portable Inverters


TRANSTIG 200Pi power source 700720

TRANSTIG 200Pi plant 700730


200Pi power source, 8 pin plug, 2 x 25mm dinseplugs, 5/8-18 UNF gas connection, operating manual


Slide control OTD10/4013

Hand pendant OTD10/4014

Foot control OTD10/4016

8 pin plug UOA706900

The TRANSTIG 200Pi is a 240 volt full digital control, DC stick/Lift TIG, HF TIG

power source. Loaded with features like high frequency start, lift arc start,

up/down slope, pulse DC, repeat (latch) function, DC pulse and spot mode, youve

got the ultimate unit designed for precision TIG and MMAW of stainless steel and

other DC weldable materials.


200AMP

240V

1PHASEDCCCHF



Plant Contents

TRANSTIG 200Pi power source

17 series TIG torch, 4m lead withremote current control

5m work lead

5m electrode holder

COMET Argon regulator,0-55 lpm 2 gauge

Gas hose for TIG torch

TIG accessory kit

Plant storage and carry case

Operating manual

TRANSTIG 200PiRANSTIG 200PiTRANSTIG 300PiTRANSTIG 200AC DCTRANSTIG 300AC DCTRANSARC 300SiTRANSMIG 400i

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Specifications

Processes

Lift TIG, HF TIG (GTAW); Stick (MMAW)

Supply Voltage


Current Range

5 200 amps (TIG)

Duty Cycle

20% @ 200 amps (TIG, 40C)



Power Source Weight8kg

Dimensions

130 W x 260 H x 320 D mm

Features


Embedded micro-processor with digital controls

Intelligent heat sensing fan operates on demand

Easy to use digital display and panel control

HF start TIG, Lift TIG & MMAW modes

2T, 4T with up/down slope and repeat function

Intelligent self diagnostic control

Save/Load (Recall) weld programs


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300AMP

415V

3PHASEDCCCHF

Portable Inverters

The TRANSTIG 300Pi is a 415 volt, full digital control, DC stick/Lift TIG, HF TIG

power source. With features like high frequency start, lift arc start, up/down

slope, welding program save/recall, pulse DC, repeat (latch) function, DC pulse

and spot mode, youve got the ultimate unit designed for precision TIG and

MMAW of stainless steel and other DC weldable materials.



TRANSTIG 200PiTRANSTIG 300PiRANSTIG 300PiTRANSTIG 200AC DCTRANSTIG 300AC DCTRANSARC 300SiTRANSMIG 400i

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Specifications

Processes


Supply Voltage


Current Range

5 300 amps

Duty Cycle

30% @ 300 amps (GTAW 40C)

Min. Recommended Generator

16 kVA for max. welding current


Dimensions

210 W x 420 H x 450 D mm

Features





HF start TIG, Lift TIG & MMAW modes




Fully adjustable weld parameters


TRANSTIG 300Pi power source 700722


300Pi power source, 14 pin plug, 2 x 50mm dinseplugs, 5/8-18 UNF gas connection, operating manual





TIG torch (4m) 538720401

Torch accessories kit BGSAK2

Gas hose 700433

Flowmeter/regulator 301526Lead set (8m) 646325

14 pin plug 7977710


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Portable Inverters

200AMP

240V

1PHASE

ACDCCC

HF

TRANSTIGRANSTIG 200AC/DC AC DCTRANSTIG 3 AC DCTRANSARC 300SiTRANSMIG 400i

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TRANSTIG 200AC/DC power source 700719

TRANSTIG 200AC/DC plant 700735

Power Source Contents200AC/DC power source, 8 pin plug, 2 x 50mmdinse plugs, operating manual





8 pin plug UOA706900

The TRANSTIG 200AC/DC is a fully upgraded 240 volt, full digital control, AC/DC

stick/Lift TIG, HF TIG Inverter power source. Featuring high frequency start, lift

arc start, up/down slope, pulse on AC or DC, repeat (latch) function, DC pulse

and spot mode, youve got the ultimate unit designed for precision TIG and

MMAW of stainless steel and other DC weldable materials. Ideally suited for

light fabrication and maintenance of aluminium and stainless steel.




Plant Contents TRANSTIG 200AC/DC power source

26 series TIG torch, 4m lead withremote current control

5m work lead

5m electrode holder

COMET Argon regulator,0-55 lpm 2 gauge

Gas hose for TIG torch

TIG accessory kit

Plant storage and carry case

Operation manual

Specifications

Processes


Supply Voltage


Current Range

5 200 amps (TIG)

Duty Cycle

20% @ 200 amps (GTAW, 40C)



Power Source Weight

19kg

Dimensions

180 W x 360 H x 420 D mm

Features





HF start TIG, Lift TIG & MMAW modes 2T, 4T with up/down slope and repeat function




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300AMP

415V

3PHASE

ACDCCC

HF

Portable InvertersRANSTIG 2 AC DCTRANSTIGRANSTIG 300AC/DC AC DCTRANSARC 300SiTRANSMIG 400i

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TRANSTIG 300AC/DC power source 700723


300AC/DC power source, 14 pin plug, 2 x 50mmdinse plugs, 5/8-18 UNF gas connection, operatingmanual





TIG torch (4m) 528720401


Gas hose 700433

Flowmeter/regulator 301526Lead set (8m) 646325

14 pin plug 7977710

The TRANSTIG 300AC/DC is a 415 volt, full digital control, AC/DC stick/Lift TIG,

HF TIG power source. With features like high frequency start, lift arc start,

up/down slope, welding program save/recall, pulse on AC or DC, repeat (latch)

function and spot mode, youve got the ultimate unit designed for precision TIG

and MMAW of stainless steel and other DC weldable materials.



Specifications

Processes


Supply Voltage


Current Range

5 300 amps

Duty Cycle

25% @ 300 amps (GTAW 40C)



Power Source Weight

24kg

Dimensions

210 W x 420 H x 450 D mm

Features





Easy to use digital display and panel control HF start TIG, Lift TIG & MMAW modes




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Portable Inverters

300AMP

415V

3PHASEDCCCHF

TRANSTIG 300AC DCTRANSARC 300SiRANSARC 300SiTRANSMIG 400i

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TRANSARC 300 Si power source 625781


300Si power source, 14 pin plug, 2 x 50mmdinse plugs, operating manual





TIG torch (4m) 528720401


Gas hose 700433


Lead set (8m) 646325

14 pin plug 7977710

The TRANSARC 300Si is a 415 volt volt full digital control, DC stick/Lift TIG, HF

TIG Inverter power source. Loaded with features like Voltage Reduction Device

(VRD), Lift TIG start, hot start and arc force control youve got the ultimate unit

designed for MMAW and Lift TIG welding of steel and other DC weldable

materials. All welding parameters are variable for complete adjustment of

welding process.


Specifications

Processes


Supply Voltage


Current Range

5 300 amps

Duty Cycle

40% @ 300 amps (40C)



Power Source Weight

20kg

Dimensions

210 W x 420 H x 450 D mm

Features





Fully adjustable weld parameters Lift TIG & MMAW modes




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400AMP

415V

3PHASE

DCCCCV

Portable InvertersRANSARC 300SiTRANSMIG 400iRANSMIG 400i


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TRANSMIG 400i power source 710014


400i power source, 14 pin plug, 2 x 50mmdinse plugs, operating manual


VAF-4 wirefeeder 705700

VS212 wirefeeder W3512006

Tweco No.4 MIG gun 717201

Work lead (8m) 705161




The TRANSMIG 400i is a 415 volt, full digital control, DC MIG/stick/Lift TIG

power source. Features include variable inductance, digital voltmeter and digital

ammeter making this the ultimate unit designed for precision MIG welding of

steel and other DC weldable materials. The unit also has an integrated Voltage

Reduction Device (VRD) for improved operator safety.

Please refer to specifications at rear of brochure for comprehensive information

Specifications

Processes

Lift TIG (GTAW); Stick (MMAW); MIG (GMAW)

Supply Voltage


Current Range

5 400 amps

Duty Cycle

25% @ 400 amps (GTAW 40C)




Dimensions

210 W x 420 H x 450 D mm

Features





Easy to use digital display and panel control Exceptional DC welding characteristics

MIG, Lift TIG & MMAW modes

Fully adjustable weld parameters



TIG torch (4m) 424720401


Gas hose 700433


Lead set (8m) 646325

14 pin plug 7977710


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Portable Inverters Optional Accessories

Description Part No. Contents

17 Series air cooled TIG torch 404710402 TIG torch with 4 metre cable(suitable for 141/161 VRD)

17 Series air cooled TIG torch 518710402 TIG torch with 4 metre cable & remote current control

(suitable for TRANSTIG 200Pi)

26 Series air cooled TIG torch 548720401 TIG torch with 4 metre cable & remote current control

(suitable for 300 AC/DC; 300Pi)

200 Amp lead set, 5 metre 646323 1 x 5m work lead; 1 x 5m electrode holder

400 Amp lead set, 8 metre 646325 1 x 8m work lead; 1 x 8m electrode holder

Slide controller OTD 10/4013 slider suitable for 200Pi, 200AC/DC

OTD 10/2004 slider suitable for 300Pi, 300AC/DC, 400i

Hand pendant OTD 10/4014 hand pendant suitable for 200Pi, 200AC/DC

OTD 10/2005 hand pendant suitable for 300Pi, 300AC/DC, 400i

Foot controller OTD 10/4016 foot controller only for 200Pi, 200AC/DC

OTD 10/2007 foot controller only for 300Pi, 300AC/DC, 400i

COMET regulator 301527 Regulator only

COMET flowmeter 0-15 lpm 301710 Flowmeter only

COMET flowmeter 10-40 lpm 301711 Flowmeter only

COMET regulator/flowmeter 301526 Regulator/flowmeter combination

VAF-4 Wirefeeder 705700 VAF-4 wirefeeder, 8m interconnection, operating manual

suitable for 400i only

VS212 Voltage sensing wirefeeder W3512006 VS212 wirefeeder, operating manual

Tweco 4 MIG Torch 717201 MIG torch with 3.6m cable & T4 connection

ArcMaster Pro Auto-darkening 454294 Welding helmet, 2 x spare cover lenses, product bag,

Helmet, shade 9-13 blue operating manual


Helmet, shade 9-13 blue with graphic operating manual


Helmet, shade 9-13 black with graphic operating manual

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Portable Inverter Specifications

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DESCRIPTION TRANSARC TRANSARC TRANSTIG TRANSTIG141VRD 161VRD 200Pi 300Pi

Power Source Part No. 625775 625799 700720 700722

Plant Part No. 625779 625801 700730

WELDING OUTPUT

Maximum output 140 amp DC 160 amp DC 200 amp DC 300 amp DC

Maximum GTAW duty cycle @ 40C 70%@140 amp 60%@160 amp 20%@200 amp 40%@300 amp

Maximum MMAW duty cycle @ 40C 60%@140 amp 60%@160 amp 35%@160 amp 40%@300 amp

Maximum GMAW duty cycle @ 40C

GTAW @ 100% duty cycle 110 amp 125 amp 100 amp 180 amp

MMAW @ 100% duty cycle 110 amp 125 amp 100 amp 180 amp

GMAW @ 100% duty cycle

GTAW current range 5-140 amp 5-160 amp 5-200 amp 5-300 amp

MMAW current range 5-140 amp 5-160 amp 5-160 amp 5-300 amp

Welding voltage range 10-25.6 volt 10-26.4 volt 10-26.4 volt 10-32 volt

Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable

WELDING MODES

Lift TIG DC

Lift TIG DC with Pulse

HF Start TIG DC

HF Start TIG DC with Pulse

Stick DC with VRD

HF Start TIG AC

HF Start TIG AC with Pulse

Stick AC with VRD

MIG Weld Mode

PRIMARY POWER

Input voltage 240 volt 240 volt 240 volt 415 volt

Rated input current 21 amp 25 amp 21.7 amp 14.1 amp

Maximum input current 28 amp 33 amp 36.7 amp 22.3 ampRecommended generator kVA 8 kVA 8.5 kVA 8.8 kVA 16 kVA

FEATURES

Warranty period 18 months* 18 months* 3 years * 3 years*

Standard weld mode (2T)

Slope weld mode (4T)

Repeat weld mode (4T repeated)

Spot welding in TIG mode

Pre-flow time 0-1.0 sec 0-1.0 sec

Hot start current 0-70 amp 0-70 amp

Initial current 5-200 amp 5-300 amp

Up slope time 0-15 sec 0-15 sec

Peak current 5-200 amp 5-300 amp

Base weld output TIG 5-200 amp 5-300 amp

Stick 5-160 amp 5-300 amp

MIG

Spot time 0.5-5.0 sec 0.5-5.0 sec

Pulse width 15-80% 15-80%

Pulse frequency 0.5-500 Hz 0.5-500 Hz

AC frequency 15-150 Hz 15-150 Hz

AC wave balance 10-65% 10-65%

Down slope time 0-25 sec 0-25 sec

Crater current 5-200 amp 5-300 amp

Post-flow time 0-60 sec 0-60 sec

Arc force control (Stick mode)

DIMENSIONS & WEIGHT

Dimensions H x W x D mm 230x185x310 230x185x310 260x130x320 420x210x450

Weight (power source only) kg 8 8.5 8 24

*Refer to warranty schedule for details. MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG)


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Portable Inverter Specifications

DESCRIPTION TRANSTIG TRANSTIG TRANSARC TRANSMIG200AC/DC 300AC/DC 300Si 400i

Power Source Part No. 700719 700723 625781 710014


WELDING OUTPUT

Maximum output 200 amp AC/DC 300 amp AC/DC 300 amp DC 400 amp DC

Maximum GTAW duty cycle @ 40C 20%@200 amp 25%@300 amp 40%@300 amp 25%@400 amp

Maximum MMAW duty cycle @ 40C 40%@160 amp 25%@300 amp 40%@300 amp 25%@400 amp

Maximum GMAW duty cycle @ 40C 25%@400 amp

GTAW @ 100% duty cycle 100 amp 150 amp 180 amp 200 amp

MMAW @ 100% duty cycle 100 amp 150 amp 180 amp 200 amp

GMAW @ 100% duty cycle 200 amp

GTAW current range 5-200 amp 5-300 amp 5-300 amp 5-400 amp

MMAW current range 5-160 amp 5-300 amp 5-300 amp 5-400 amp

Welding voltage range 10-26.4 volt 10-32 volt 10-32 volt 10-36 volt

Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable

WELDING MODES

Lift TIG DC

Lift TIG DC with Pulse

HF Start TIG DC

HF Start TIG DC with Pulse

Stick DC with VRD

HF Start TIG AC

HF Start TIG AC with Pulse

Stick AC with VRD

MIG Weld Mode

PRIMARY POWER

Input voltage 240 volt 415 volt 415 volt 415 volt

Rated input current 23.2 amp 11.1 amp 14.1 amp 16.7 amp

Maximum input current 36.7 amp 22.3 amp 22.3 amp 33.4 ampRecommended generator kVA 8.8 kVA 16 kVA 16 kVA 24 kVA

FEATURES

Warranty period 3 years * 3 years* 3 years* 3 years*

Standard weld mode (2T)

Slope weld mode (4T)

Repeat weld mode (4T repeated)

Spot welding in TIG mode

Pre-flow time 0-1.0 sec 0-1.0 sec

Hot start current 0-70 amp 0-70 amp 0-70 amp 0-70 amp

Initial current 5-200 amp 5-300 amp

Up slope time 0-15 sec 0-15 sec

Peak current 5-200 amp 5-300 amp

Base weld output TIG 5-200 amp 5-300 amp 5-300 amp 5-400 amp

Stick 5-160 amp 5-300 amp 5-300 amp 5-400 amp

MIG 14.3-34 volt

Spot time 0.5-5.0 sec 0.5-5.0 sec

Pulse width 15-80% 15-80%

Pulse frequency 0.5-500 Hz 0.5-500 Hz

AC frequency 15-150 Hz 15-150 Hz

AC wave balance 10-65% 10-65%

Down slope time 0-25 sec 0-25 sec

Crater current 5-200 amp 5-300 amp

Post-flow time 0-60 sec 0-60 sec

Arc force control (Stick mode) 0-100% 0-100%

DIMENSION & WEIGHT

Dimensions H x W x D mm 360x180x420 420x210x450 420x210x450 420x210x450

Weight (power source only) kg 19 24 20 25

*Refer to warranty schedule for details. MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG)

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In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 reserve the right to change the specifications or design on any of its products without prior notice.

CIGWELD Pty Ltd A Division of Thermadyne Corporation,

71 Gower St, Preston VIC 3072 Australia

Customer Service Centre

Tel: 1300 654 674 Fax: 03 9474 739

Email: [email protected]

International Enquiries Tel: + 61 3 9474 7508

Fax: + 61 3 9474 7488

www.cigweld.com.au

Malaysia - Thermadyne Asia Sdn Bhd

Lot 151, Jalan Industri 3/5A

Rawang Integrated Industrial Park Jin Batu Arang

48000 Rawang Selangor Darul Ehsan

West Malaysia

Telephone: 603+ 6092 2988

Facsimile: 603+ 6092 1085

Indonesia - PT. Thermadyne Utama Indonesia

Kawasan Industri Jababeka

JI. Jababeka IXD Blok P No. 3

Cikarang - Bekasi 17530

Indonesia

Telephone: 62 21+8983 0011 / 0012

Facsimile: 62 21+893 6067

China - Thermadyne Industries, Inc.

Room 3109, 2 Grand Gateway,

No.3 Hongqiao Road,

Xuhui District, Shanghai 200030

China

Telephone: 86 21 6407 2626

Facsimile: 86 21 6448 3032

Authorised Distributor:

D3760

Portable

Inverter

s10.0

8

Documents

CIGWELD Portable Welding Inverters.pdf