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AUTOMATIC WRAPPING MACHINES FOR CHOCOLATE PRODUCTS

CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

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Page 1: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

AUTOMATIC WRAPPING MACHINESFOR CHOCOLATE PRODUCTS

M.C. Automations S.r.l.Via G. Rossa, 30 - 40033 Casalecchio di Reno (Bologna) ItalyPh. +39 051 6132414 - Fax +39 051 [email protected] - www.mcautomations.it

Page 2: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

We add value with our true focus on individual customer needs, seek innovation in a modern,

flexible and lean company structure.

Page 3: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

1

Double Twist

Top Twist

Gift Wrap

Bunch

Fancy

Side Twist

STYLES

The success of our

Group originates from

close co-operation with

our Customers.

It is our purpose

to contribute to

the triumph of your

products in the ever

so competitive market

place.

Envelope

Portfolio

Cardboard

Vienna

Page 4: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

2

B-EW

MC1

AVAILABLE FEEDING SYSTEMS(see relevant section)

900 350

1355

2080

1300

780

Intermittent motion wrapping machine suitable for solid and filled

chocolates with flat bottom, symmetrical and not, moulded and enrobed

such as pralines, napolitains, bars, batons, nougats, chocolate enrobed

fruits, jelly and marshmallow.

Its unique electro-mechanical configuration makes it possible to combine

different wrapping styles in one machine.

The wrapping style change over is easy and can be completed in very

short time, there is no need for any adjustments thanks to

precise fixed positions for all size parts.

The intermittent motion of the four-positions

wrapping station and the continuous

motion of the wrapping material

unwinding system are synchronised by

special paper grippers patented by M.C.

Automations.

It is always possible to transform the

MC1 to handle a new wrapping style by

replacing the wrapping group, feeding

system, and/or the discharge devices

according to your new needs.300/min.

BOERO

INTERMITTENT MOTION WRAPPER

Page 5: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

3

WRAPPING

T-DT-B

F-CORRUGATED FOIL

DT-F-V

2255

755

2335

625

1570

MC1S DT-F

320/min.

Exceptionally versatile machine for Double Twist and rolled aluminium foil wraps. Product feeding from vibrating hopper.Change over time for wrapping style with the same size product is less then 20 minutes, or 40 minutes when the product shape and dimensions change.

Page 6: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

4

EWBOERO

MC2

B

AVAILABLE FEEDING SYSTEMS(see relevant section)

900 240

1355

2220

1300

920

MULTISTYLE WRAPPER

Modular intermittent motion Multi-style wrapping machine

suitable for solid and filled chocolates with flat bottom,

moulded and enrobed in several wrapping styles such as:

Double end Twist, Bunch, Envelope, Portfolio, Fancy, Vienna,

Top and Side Twist.

The easy replacement of the folding group along with the

servo driven unwinding of wrapping material, with memorised

set-up programs, make the

change over of wrapping

style and size parts quick

and easy, with no need

to access the internal

mechanical parts.

The intermittent motion of

the four-positions wrapping

station and the continuous

motion of the wrapping

material unwinding system

are synchronised by special

paper grippers patented by

M.C. Automations.400/min.

Page 7: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

55

1735

2270

5200

IT IS ALWAYS POSSIBLE

TO COMBINE IN ONE

MACHINE THE WRAPPING

OF SPHERES AND PRODUCTS

WITH FLAT BOTTOM.

THE VIBRATING HOPPER AND THE CHICANE ARE

COMPATIBLE AND THE PRODUCTION CAN BE

SWITCHED IN FEW MINUTES.

WRAPPING

DT

T

F V

MC2 DTFor spheres and more...

IT IS ALWA

MC2 DTFor spheres and

INE IN ONE

THE WRAPPIN

RES AND PRODUCTS

T BOTTOM.

ATING HOPPER AND THE CHICANE ARE

BLE AND THE PRODUCTION CAN BE

D IN FEW MINUTES.

AYS POSSIBLE

NG

DUCTS

E

Page 8: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

6

EW

OMNIA6 HIGH SPEED MULTISTYLE WRAPPER

V

30-50

18-3

2

B

Ø 18-356-27

20-506-25

18-3

5

Ø 22-35 25-4510-25

10-24

20-3

2

F

22-504-25

18-3

5

20-3

2

FF

18-3

5

22-5

BBBBB

EW18

-35

AVAILABLE FEEDING SYSTEMS(see relevant section)

Welcome to the model OMNIA6,

the NEW GENERATION multistyle wrapping

machine, fast and compact.

Perfect to be integrated in full automatic

systems linked to the production thanks to the

configuration with in-line feeding and reduced

foot print.

Wrapping style change over is carried out in 60

MINUTES; it has never been faster in wrapping

machines running such a speed.

Product size change over takes 30 MINUTES.

the OMNIA6 offers the flexibility that all our

customers need to switch the production in

real time.

Focus on TOPICS of OMNIA6:

• Servo driven product in-feed conveyor belts, to speed up products moving with no back pressure

• Servo driven film unwinding, with cutting length set from HMI and ergonomic location of reel

holders, now closer to the film cutting station to provide the best accuracy in film tracking

• SIX-stations rotary head housing the wrapping groups in strategic positions to allow fast change over.

400÷600/min.

Page 9: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

7

TDT BOERO

Ø 18-34 22-5010-25

9-25

18-2

8

Ø 20-34 20-40

9-25

10-24

18-3

0

Ø 25-3122-27

18-27

14-25

22-2

7

Gentle and smooth product handling is provided by our complete range of feeding and distribution systems, suitable for high speed and offering true cantilever construction and fast “tool-less” belt replacement.

WRAPPING

3700

1000

14000

6200

1530

840

2600

Page 10: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

8

GW

MC3 The MC3 is a series of wrappers dedicated to specific wrapping styles, and flexible for the number of products which are possible to handle. All MC3 machines are “user friendly” resulting from cantilever construction, at the same time the MC3 machines are very compact and easily accessible. As a result maintenance and cleaning are reduced to an absolute minimum. The wrapping style change over is easy and can be completed in very short time, there is no need for any adjustments thanks to precise fixed positions for all size parts.

Twist wrapper for flat bottom products, eggs and spheres.Foil is neatly twisted on the product top, and when flexible material is used, the top twist can be closed with a self-adhesive band.

B-C

250/min.

200/min.

Specifically designed for foil wrapping of flat bottom and spherical products, optional application of top sticker and paper cup on bottom.

2255

1345

2950

1345

AVAILABLE FEEDING SYSTEMS(see relevant section) WRAPPING

Page 11: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

9

Foil wrapper for spherical products hollow and filled with optional application of tear tape for easy opening or sticker showing bar code or product information.

SFDT-B

bar code or productinformation.

Flexible machine suitable for the wrapping of flat bottom and spherical products in several wrapping styles. The products are loaded by robotic system into the machine’s pocketed in-feed belt.

300/min.

SF

B-CB

200/min.

180-250/min.

Foil wrapper for flat bottom products. A specific station is provided to glue a shaped cardboard piece on the bottom of the product.

3150

1530

2125

1800

Page 12: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

10

MC4TBTwo step machine for wrapping chocolate

tablets and bars, first with aluminum

with heat seal on three sides, second an

external wrap with paper or cardboard

closed by hot melt.

Continuous motion servo driven in-feed

belts to assure gentle and accurate

product handling for both plain products

and for products with inclusions.

The revolutionary rotary wheel cycles the

products through six working stations,

performing a tight wrap with perfect foil

heat sealing and flat bottom folds.

The MC4TB’s superior mechanical and electronical configuration

make it today’s fastest “tablet and bar” wrapper available on the

market with speed up to 220 products per minute for 100 gr tablet.

True cantilever design for full access to each working station, and

machine lay-out with in-line product feeding and product discharge,

offer important system design advantages and floor space saving.

Our conveyor belt systems are specifically

designed for the feeding of bars and tablets

and are offered in various configurations to

allow the most appropriate putting in place

even when space is restricted.even when space is restricted.

PRODUCT SIZE RANGE

Length MIN. 90 - MAX. 220 mmWidth MIN. 40 - MAX. 90 mmHeight MIN. 6 - MAX. 20 mm

1500

2214

8663550

1100

HIGH-SPEED WRAPPER for CHOCOLATE TABLETS and BARS

220/min.

WRAPPING and CARTONINGAVAILABLE FEEDING SYSTEMS (see relevant section)

Page 13: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

11

MC1EWB and WRAP-SThe smart combination of our well known wrapper

MC1EWB and our NEW wrap around cartoner WRAP-S,

finally allows to wrap and carton

chocolate bars in one single line offering

a very compact foot print.

The MC1EWB is one step machine for the wrapping

of chocolate bars with one or two wrapping

materials.

Bottom closure by heat-sealing station or

hot melt glue. Evacuation of wrapped products

on horizontal conveyor belt synchronized

with the in-feed belt of the cartoner.

The WRAP-S is the most simple and versatile wrap around

cartoner capable to handle many different carton styles to accomplish the

market demand.

Flat blank pick-up, in-feed conveyor belt, product pusher and carton transport belt are all

independently servo driven.

Size change over easy and fast, regulations by numerical scale hand-wheels and fast clamps; flat

blank magazine size plate easy to remove and adjustments of carton lug-conveyor from HMI.

True cantilever construction of working stations and transport belt for easy cleaning and

maintenance.

COMBO LINE FOR WRAPPING AND CARTONING OF BARS

WRAPPING and CARTONING

EWB

CARTON SIZE RANGE

Length MIN. 90 - MAX. 210 mmWidth MIN. 65 - MAX. 100 mmHeight MIN. 9 - MAX. 15 mm

11700

1000

6900

1430

6900

300/min.

WH

LW

BAR SIZE RANGE

Length MIN. 64 - MAX. 100 mmWidth MIN. 15 - MAX. 28 mmHeight MIN. 8 - MAX. 15 mm

AVAILABLE FEEDING SYSTEMS (see relevant section)

Page 14: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

12

Manual Feeding System

MCA3 - MCA4 - MCA5

MCA2DB - MCA3DB - MCA4DB

1355

2600

1300 1300

770

160

270

680

600 1000

2200

965

600

MCA3

600 600 1000 728

615

1040

1655

2928

710490MCA4

7453145

710490

600600600600

1645 10

3061

5

110MCA5

270

615

16006001000

MCA2DB

2200600 6001000

615

270

MCA3DB

2400

600 600 600 600

615

270

MCA4DB

22002200MCA3

Automatic Feeding Systems with Take Off Arms

Automatic Feeding Systems

Page 15: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

13

TSW Automatic Feeding Systems with Product Deviators

TSW Automatic Row Removal Stations

TSW Automatic Feeding Systems with Robot

Sy

Page 16: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

14

THE MACHINE CHOICE DEPENDS ON THE WRAPPING STYLE,

Ø 20-60

Ø 8-258-28

8-25

25-50

18-30

Ø 20

-32

Ø 25-32 25-38

25-408-22

20-4

0

16-60

Ø 25-30

Page 17: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

15

THE SPEED TO BE ACHIEVED AND WHAT THE MARKET NEEDS.

Ø 18-35

Ø 35-60

Ø 18-35

Ø 20-35

18-50

5-28

6-20

12-35

5-28

max.

65ma

x. 65

max. 35 max. 35

21-3

5

Ø 20-35

18-406-20

18-3

5

OPTIONS- additional reel holders - automatic reel splicing device- print registration- horizontal out-feed belt for wrapped products- heat sealing device- hot melt device- cold seal on two or three sides with easy opening- tear tape device- labelling unit- ink-jet coder

TECHNICAL DATA

Power supply ................. 400/480 Volt three phase + ground -50/60 HzPower consumption ........ 2 KWNoise level .................... less than 75 dB (A)Weight ........................... 1600 kg approx.

Web width (W)mm 20÷190 (MC1-MC3)mm 20÷160 (MC2)mm 20÷140 (OMNIA6)

70-76

300 MA

X

W

Page 18: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

16

1) Chocolate moulding line

2) Row aligner with rejection of misaligned

products (MD option)

3) Gondola buffer

4) Foil wrapping machine

5) Product turning belt

6) Low contact feeder

7) Flow-pack machine

8) Box forming, filling and closing with top

loading robots

Single SourceTurnkey Solutions

5

3

67

1

4

2

2 3

4

5

7

8

1

8

Supply of integrated systems from

the chocolate moulding through

the secondary packaging including

buffers and distribution systems.

6

Page 19: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

We add value with our true focus on individual customer needs, seek innovation in a modern,

flexible and lean company structure.

Page 20: CHINES TE PRODUCTS - Amazon S3 · 2016. 12. 21. · 3 WRAPPING T-DT-B F-CORRUGATED FOIL DT-F-V 2255 755 2335 625 1570 MC1S DT-F 320/min. Exceptionally versatile machine for Double

AUTOMATIC WRAPPING MACHINESFOR CHOCOLATE PRODUCTS

M.C. Automations S.r.l.Via G. Rossa, 30 - 40033 Casalecchio di Reno (Bologna) ItalyPh. +39 051 6132414 - Fax +39 051 [email protected] - www.mcautomations.it