8
CHEMGLAS ® CHEMSTIK ® CHEMLAM ® TYGAFLOR ® CHEMFAB PTFE COATED FABRICS & PROCESS CONVEYOR BELTS CHEMFAB PTFE COATED FABRICS & PROCESS CONVEYOR BELTS

CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

CHEMGLAS® CHEMSTIK® CHEMLAM® TYGAFLOR®

CHEMFAB PTFE COATED FABRICS &PROCESS CONVEYOR BELTS

CHEMFAB PTFE COATED FABRICS &PROCESS CONVEYOR BELTS

Page 2: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

Product Range

Chemglas® PTFE Coated Glass FabricsTCK PTFE Coated Kevlar® FabricsTCN PTFE Coated Nomex® Fabrics

Chemlam® LaminatesChemstik® Pressure Sensitive AdhesiveCoated Fabrics & TapesChemstik® Zone and Heatsealer TapesChemstik® Extruded PTFE TapesChemfab® High Performance ProcessConveyor BeltsChemsil® Silicone Coated Glass FabricsResistawear Pressure Sensitive UHMWPETapesSlipGrip PTFE one side, silicone on theother side.

Chemfab® Products Offer ACombination Of ExceptionalFeatures

Outstanding temperature resistance (-150°C to +260°C)

Superior non-stick properties even atextreme temperatures

Resistant to most chemicals andsolvents

High dielectric strength

Easy to clean

Good dimensional stability andflexibility

Exceptionally low friction

Very low electrical loss

Dotmar Heatbelts is the PTFE coated fabric andprocess conveyor belt manufacturing arm ofDotmar EPP Pty Ltd, Australia’s leading supplier ofsemi-finished and machined engineering plasticshapes. With 5 branches and an established networkof partner resellers throughout Australia Dotmar isable to offer unrivaled service and support in thisspecialized field.

Our extensive range of coated fabrics is sourced fromSaint-Gobain Performance Plastics, the largest andmost technically advanced supplier of fluoropolymercoated fabrics in the world. Their Chemfab® brandname is synonymous with quality and reliability.

1

Page 3: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

DOTMAR ...your partner in performance plastics

Applications...

n Non-stick

n Non-toxic

n Inert

n Coatings comply with FDA andUSDA regulations

n Unaffected by microwaves

n Easy clean

n -150°C to + 260°C range

n Non-stick, eliminates PVC/PEbuild-up in bag making.

n Improves product flow

n Prevents heat loss

n Saves energy

n Conveyor belts for grills– Chemlam, Chemlam

Ultra Series andChemlam “F” Series

n Baking tray liners– Bake-It, Chemglas,

Chemlam

n Baking and coolingconfectionery, biscuitstortillas and pizza crusts

n Cryogenic freezing ofproduce

n Heat-seal jaws– Chemglas, Chemstik, Chemstik

Zone & Heatsealer tapes.

n Sidewrapper belts for packagingtoilet tissue, hand towels– Chemlam, Chemlam Silver,

Chemglas TRX.

n Tray-wrappers for packaging freshmeat, poultry, vegetables– Chemglas, Chemlam,

Chemglas TRX.

n Shrink wrap tunnel belts and curtains– Chemglas, Chemsil

Food

Packaging

n Highly resistant to inksand dyes

n Low energy absorption

n Eliminates mark-off

n UV resistant

Screen-printing n Dryer belts for all types of inkand varnish applications– Chemglas 9014, Chemglas

9014 Conductive,Chemglas 8915 andvarious other Chemfabbelting grades.

2

Page 4: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

n Floor covering: Conveyor belts for casting andcuring PVC backed carpet and underlay

n Polymer processing: Resin impregnation of fibres

n Aerospace: Release sheets for vacuum bagmoulding, autoclaves and platen presses

n Chemical: Protective curtains, gaskets andmembranes

n uPVC welding: Platen covers for welding uPVCdoors and windows

n Abrasives: Releaselayer between grindingdiscs during curing

n Wire and cable:Insulation and shielding

n Electronics: Cableinsulation, braiding and reinforcement. Insulation formotors, relays transformers, solenoids etc.

n PCB release sheets. Conveyor belts for PCB inkdrying and resoldering

n Low friction

n Smooth, easily cleaned surfaceeliminates mark-off and protectsfinish quality

n Good heat transfer

n Conveyor belts for laminatingand fusing garments –Chemglas, Chemglasconductive grades.

n Transfer printing platen presscovers – Chemglas

Clothing

n Non-stick

n Anti-static

n Heat resistant

n Smooth surface

n Easily cleaned

n Conveyor belts for dryingnatural and synthetic, knitted,woven and non-woven textiles –Various Chemglas, TCN andTCK fabrics.

n Thermal bonding - Chemglasconductive grades

n Covers for drying cylinders –Chemstik

Textiles

Other typical applications include:

Applications...

3

Chemglas Flexible Ducting

Page 5: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

DOTMAR ...your partner in performance plastics

Chemlam laminates are Dotmar's family of flexible, non-porous, PTFE (Teflon®)composites,manufactured by Saint-Gobain Performance Plastics, that combine the features ofmulti-layer fluoropolymer cast films with the mechanical properties of fibreglass reinforced fabric.These products feature a fully sintered PTFE surface with excellent barrier properties andprovide outstanding performance in applications with severe thermal cycling. In the mostdemanding applications, especially in the food and chemical processing industries, Chemlamproducts are increasingly replacing traditional PTFE coated fabrics due to superior performancein terms of surface smoothness and release properties, ease of cleaning, chemical resistanceand increased productivity.

Chemlam SeriesThe Chemlam range of laminates are intended as higher performance alternatives to the traditional PTFE-coated fabrics. Theyare speciifically designed for harsh chemical applications with thermal cycling.

Style Thickness Weight Colour(mm) (g/m2)

Chemlam 4 0.105 190 Brown/BrownChemlam 6 0.145 290 Brown/BrownChemlam 6 GX PSA 0.150 330 Brown/BrownChemlam 10 0.240 455 Brown/Brown

Chemlam Ultra SeriesChemlam Ultra is the trademark for the Chemfab family of multi-plied, flexible, non-porous fluoropolymer laminated compositesthat combine exceptional mechanical properties and dimensional stability with extended abrasion and wear properties,resulting in longer life with less maintenance.

Chemlam Ultra 2200 0.180 330 Brown/ BeigeChemlam Ultra 3300 0.220 424 Brown/ BeigeChemlam Ultra 3320 0.280 576 Brown/ Beige

Chemlam "F" Food SeriesChemlam "F" laminates were originally developed for use in food contact applications and are compliant with the US FederalFood, Drug and Cosmetic and applicable food additive regulations. These products are used as bakeware/cooking liners andconveyor belts on contact grilling machines and provide a fat-free cooking surface that retains its non-stick characteristics withall types of food as long as they are regularly cleaned.

Chemlam F910 0.300 590 Black/BrownChemlam F916 0.410 900 Black/Brown

Chemlam Silver Ultra SeriesThe Chemlam Silver Ultra Series is Dotmar's best mechanical performing series of our industrial laminates. The Silver Seriesfeatures thick guage multi-layer cast PTFE films with hardened surfaces fused to a multi-ply fabric, resulting in a material withextended abrasion and wear resistance, exceptional mechanical properties and dimensional stability at any thickness due tothe "plywood" effect.

Chemlam Silver Ultra 3300 0.225 424 Silver/BlackChemlam Silver Ultra 3320 0.280 540 Silver/Black

Chemlam, Chemlam "F", Chemlam Ultra and Chemlam Silver Ultra Series are all compliant with the US Federal Food, Drugand Cosmetic Act and applicable food additive regulations, including 21 CFR 177.1550.Chemlam Laminates are pinhole and crack free giving them better resistance against grease wicking, lower overall permeationand greater wear resistance compared to standard dip-coat products. Uniform PTFE thickness over the the texture of thefibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include;Bakeware/cooking liners, conveyor belts on contact grilling machines, polymer processing and traditional applications for PTFEcoated fabrics for improved product durability and performance.

Chemlam® Laminated PTFE Glass Fabrics

With Pressure Sensitive Silicone Adhesive

4

CHEMLAM cooking sheets in a fastfood restaurant provide durablerelease in an extremely demandingapplication.

Page 6: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

Chemglas® Plain PTFE Coated GlassclothContinuous operating temperature from -150°C to 260°C

Chemglas Premium Series

Style Thickness Weight Tensile Strength PTFE Content (MM) (g/m2) Warp x Fill (N/cm) %

100-3 0.085 170 160 x 130 70100-5 0.135 270 320 x 290 61100-6 0.160 310 300 x 290 66100-10 0.260 555 420 x 390 64200-10 EX 0.235 490 510 x 410 59100-14 0.360 720 680 x 550 60100-14 HCJ 0.350 680 670 x 530 57

Chemglas Industrial Series700-3 0.07 130 160 x 120 61700-5 0.115 250 280 x 260 58700-6 GX 0.140 300 260 x 270 66200-10 0.235 490 400 x 350 58700-14 0.310 630 720 x 590 52

Chemglas Flex & Tear Resistant SeriesTear Strength (N)

100-5 TRX 0.125 260 220 x 210 60 35 x 35100-10 TRX 0.260 510 410 x 320 61 70 x 85

Chemglas Conductive Series100-3 Cond. 0.08 155 160 x 130 67100-5 Cond 0.130 270 320 x 290 58100-10 Cond. FP 0.255 540 430 x 400 62 Fusing Press Series100-14 Cond. HCJ 0.350 700 690 x 540 58 Fusing Press Series

Standard roll width: 1M. Specialwidths from 1080mm up to 2600mmavailable for some grades andthicknesses.

Slit widths: A wide variety ofstandard and custom widthsavailable.

Standard roll length: 30M. Manyproducts are also available in rolllenghts greater than 30M uponrequest.

Cut to length: All standard roll stockcan be cut to length.

Dotmar Heatbelts Properties Chartand Delivery Program

5

Chemstik® PTFE Coated Glasscloth With Pressure SensitiveSilicone AdhesiveContinuous operating temperature: -70°C to 260°C

Chemstik Premium Series100-3 S100-5 S100-6 S200-10 EX S

Chemstik Industrial Series700-3 S700-5 S700-6 GX S200-10 S700-14 S

Chemstik Conductive Series100-5 Cond. S

Chemstik SPSA: Skived PTFE Film with Silicone PressureSensitive Adhesive One Side. Adhesive thickness = 0.06mm.SPSA-5 S 0.130 280SPSA-10 S 0.250 540SPSA-20 S 0.500 1080

Properties: Substrate properties remain the same asfor Chemglas.

Adhesive thickness = 0.045mm

Slit tapes: Available in a wide range of widths witheither a yellow liner or self-wound. Chemglas is alsoavailable slit to width.

Standard roll length: 30M.

Chemstik roll width: Maximum width = 1M. Full widthrolls can be cut to length.

Chemglas EOS (Etched One Side): Treated one sidefor bonding. Available in most thicknesses.

Zone and Heatsealer Tapes: Manufactured in-houseto order.

UV Resistance: All Chemstik PTFE coated glassfabrics employ advanced systems that render thePTFE adhesive bond stable to ultraviolet radiation.

Page 7: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

DOTMAR ...your partner in performance plastics

Chemfab® Open Weave Plain (Natural) StyleStyle Base Fabric Mesh Size Thickness Weight Operating Temp Max Width

(mm) (mm) (g/m2) (Cont °C) (mm)Chemglas 9014 Fibreglass/Fibreglass 4 x 4 0.900 460 260 4420Chemglas 8915 Fibreglass/Fibreglass 1 x 1 0.650 530 260 3150Chemglas 9035 Fibreglass/Fibreglass 2 x 2 0.700 450 260 2650TCK 1590 Kevlar/Kevlar 4 x 4 0.700 265 230 4420TCK 1000 Kevlar/Fibreglass 4 x 4 1.400 625 230 4100TCN 1590 Nomex/Fibreglass 4 x 4 1.600 625 260 4420TCN 2000 Nomex/Fibreglass 4 x 4 2.300 1255 260 3175

Chemfab Open Weave Conductive StylesChemglas 9014 Fibreglass/Fibreglass 4 x 4 0.900 460 260 4420Chemglas 8915 Fibreglass/Fibreglass 1 x 1 0.650 538 260 3150Chemglas 9035 Fibreglass/Fibreglass 2 x 2 0.700 450 260 2650

Chemfab Heavy Closed Weave StylesTCK 100-17 Kevlar ~ 0.420 650 230 2800Chemglas 4430 Fibreglass ~ 0.700 1015 260 2450Chemglas 7330 Fibreglass ~ 0.800 1015 260 2550Chemglas 8323 Fibreglass ~ 0.700 775 260 1575

Chemfab Fusing Press StylesChemglas 100-10 Conductive FP Fibreglass ~ 0.255 540 260 2450Chemglas 100-14 Conductive HCJ Fibreglass ~ 0.360 700 260 2600

The products featured on this page represent the most popular styles available. There are many other Chemfab styles andyour local Dotmar representative will be happy to assist you with your requirements.

Chemfab® Belting Styles

6

® Tygaflor, Chemlam, Chemfab, Chemglas, Chemstik, Chemsil, Flueflex and Q-Guard where mentioned, are all registrered trademarks of Saint GobainPerformance Plastics Corporation.Teflon, Kevlar and Nomex are registered trademarks of the DuPont Company.

Page 8: CHEMFAB PTFE COATED FABRICS · 2008. 9. 9. · fibreglass fabric reinforcement eliminates thin spots in coating that can cause premature failure. Applications include; Bakeware/cooking

ABN 82 714 271 936

SE

C: 06/06

The suggestions and data presented here are based on information we believe to be accurate and reliable. They are given in good faith, but without guarantee, as the conditions and methods of use of our products are beyond our control. Each usershould make his own tests to determine the suitability of our materials and suggestions before adopting them on a commercial scale. This publication is not to be taken as a license to operate under, or recommendation to infringe upon, any patents.

www.dotmar.com.au

SPECIALTY GRADES

CHEMSTIK® SPSA skived PTFE tape withsilicone pressure sensitive adhesive

thin

kEN

GIN

EER

Sth

ink

MECHANIC

ALPL

ASTIC

S think SOLUTIONS

RESISTAWEAR UHMWPE skived tape withpressure sensitive adhesive.

FLUEFLEX® fume extraction expansionjoint fabrics

CHEMSTIK® EXTRUDED PTFE tapes withpressure sensitive adhesive

THERMAL SPRAY TAPES

Q-GUARD® thermal insulation jacketfabrics

DOTMAR HEATBELTS 10/42 Garden Boulevard Dingley Vic 3172 Tel: +61 (03) 9551 9360 Fax: +61 (03) 9551 9507 Email: [email protected]

VICTORIA 30-32 Garden Boulevard Dingley Vic 3172 Tel: +61 (03) 9558 0666 Fax: +61 (03) 9558 1011 Email: [email protected]

NEW SOUTH WALES 2/5 Talavera Road North Ryde NSW 2113 Tel: +61 (02) 9878 5544 Fax: +61 (02) 9878 6366 Email: [email protected]

QUEENSLAND Bld 1, 3/29 Lysaght St Acacia Ridge QLD 4110 Tel: +61 (07) 3423 8997 Fax: +61 (07) 3423 8994 Email: [email protected]

SOUTH AUSTRALIA Unit 1, 487 South Road Regency Park SA 5010 Tel: +61 (08) 8346 0011 Fax: +61 (08) 8346 0022 Email: [email protected]

WESTERN AUSTRALIA 16 Bell Street Canning Vale WA 6155 Tel: +61 (08) 9456 4700 Fax: +61 (08) 9456 4711 Email: [email protected]