CoverINSPECTION AND TEST PLAN (ITP)PRESSURE VESSELMIGAS
CERTIFICATIONOFSKPP 7 UNITS PRESSURE VESSEL(List Attched)Location :
Chevron Rajah Platform - KaltimOWNER : PT EXTERRAN INDONESIAPJIT :
PT SUCOFINDOPrepared by :Reviewed by :PT EXTERRAN INDONESIAPT
SUCOFINDOVerified by :MIGAS
ChecklistChecklist:Inspection and Test Plant Checklist for New
Prssure Vessel- Description of process/activities for that
particular Inspection and Test Plan:Work Area:-Contract
Number:-Contract/Project
Name:Contractor:Subcontractor:ActivitiesItems/activities to be
verifiedVerified documentReferenceOK/Not OKComments1. Document-
QA/QC manual- Approval of Drawings and Design CalculationsData
Sheet, Drawing, CalculationASME Sect VIII, Data Sheet, & Owner
Spec- Qualification/Approval of Welding ProceduresWPS & PQR
Verified MigasASME IX & Owner Specs- Qualification/Approval of
Welders and Welding OperatorsWelder Certificates Verified By
MigasASME IX & Owner Specs- Approval of NDT Procedure including
PersonnelNDT Procedure and NDT Personnel CertificatesASME V, Owner
Specs & Bapeten- PWHT Procedure (if required)PWHT ProcedureASME
VIII & Owner Specs- Hydrostatic Test ProcedureHydrostatic Test
ProcedureASME VIII & Owner Specs2. Materials- Review of
Mill/Test Certificates and Conformance CodesMaterial Verification
ReportASME Sect. II & Owner Spec- Visual CheckInspection
ReportMill Certs, ASME Sect II & Owner Spec- Dimensional
CheckInspection ReportMill Certs, ASME Sect II & Owner
Spec3.Layout and Cutting- Cutting Plates and Other StockInspection
ReportAFC Drawing- Check Transferring of Heat NumbersInspection
ReportASME VIII & Owner Specs- Check Layout and Marking of
ShellInspection ReportAFC Drawing- Check Position of
NozzlesInspection ReportAFC Drawing4. Fit Up- Ceck Fit Up of
Shell/Head/NozzlesInspection ReportsAFC Drawing1. Long Seams2.
Circum Seams3. Nozzle Attachments4. Reinforcement Pad & Tell
Tale Hole5. Others5. Welding- Check PreheatingWelding RecordASME
VIII, WPS & PQR, ASME IX- Check Conformance to WPSWelding Map
& Welding RecordWPS/PQR & Owner Specs- Check Welders and
Welding OperatorsCertificates & Welding RecordASME IX &
Certs- Check Welding Electrode UsedWelding RecordWPS/PQR- Check
Post Weld Heat Treatment (If Required)PWHT ReportPWT Procedure,
WPS/PPQR & ASME VIII6. NDE- Buttweld (Longseam, Circum Seams
& Nozzle to Flange)1. Visual Inspection After WeldingNDE
ReportASME V, ASME VIII, NDE Plan, Owner Specs2. RT Before and
After PWH (If Required)- Other1. UT on Joint Nozzle to
Shell/Heads2. MT/PT on Attachment Weld to Shell/Heads3. MT/PT on
Nozzles Reinforcment PAD Attached to Pressure Part4. MT/PT After
Back Gouging5. Leak Test7. Dimensional and Final Check- Check
Roundness of Shell After WeldingDimensional Inspection ReportASME
VIII, AFC Drawing (Approved For Constraction)- Final Visual &
Dimensional CheckInspection ReportASMEVIII, AFC Drawing and Owner
Specs- Check for Completeness of Nozzle, Supports, Pads,
EtcInspection ReportAFC Drawing- Check for NDE ClearenceNDE
ReportsNDE Map and NDE Procedure- Check Soap Suds Test of
ReinforcementTest ReportsASME VIII and Test Procedure- Check for
Internal CleaningInspection ReportASME VIII and owner specs8.
Hydrostatic Test- Check Calibration Of Pressure GaugesCalibration
CertificatesOwner Specs- Hydrostatic Test ExecutionHydrostatic Test
Procedure andTest Procedure, ASME VIII/ Owner SpecsReport9.
Painting- Check Internal Parts Installation and
TighteningInspection ReportAFC Drawing- Check Vessel's Name Plates
Content and Attachment Blind Opening and Shippin MarksInspection
ReportAFC Drawing- Packing Lifting and Transportation
ArrangementPacking & Delivery ReportHandling & Packing
Procedure- Quality Records and Fabrication DossierQC &
Fabrication DossierASME VII / Owner Spec
