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Soumyodeep Ghosh, MECON
Manfred Wurm, SL
Pranab Podder, SL
Soumen, SL
Sukumar, SL
Ravi, SL
S R Das, ISP
Abhra, SL
Saikat, SL
Swadeep Patel, SL
P Bhattacharya, UBEL
Suendra Kumar, ISP
Mithun Kundu, UBEL
Ashok Sahu, UBEL
Yogendra Pandey,UBEL
Ajay Sharma, ISP
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
1 Laddle TurretBalance Grouting of Laddle Turret
fixed frame along with the coverP.Bhattacharya M/s UBEL WIP 29-05-13 Grouting Material A.B Specification of grout Material
2 Laddle Turret Slope inside the turret for oil drain Soumyodeep Ghosh M/s UBEL 30-05-13 31-05-13 Cement A.B surface finishing
Continuous Casting Machine # 1 (Caster Proper)
Readiness For First Heat : 30-Sept-13
S.K.Bhattacharya, MECON
P.K.Behera, MECON
Rajesh Das, MECON
Ajay Sharma, MECON
Antariksh Gupta, ISP
D.K.Bhowmik, MECON
R.N.Kumar,ISP
Team Leader - MUKUL PRASAD, ISP
Team Members
Amit Singh, MECON
MECHANICS
D.Dutta, ISP
P P Chari, MECON
D Mondal, SL
R.Gautam,ISP
Swaraj Mondal, ISP
A.K.Chourasia, ISP
Satish kumar, ISP
Ajay Kumar Kushwaha, ISP
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 1 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
3 Tundish CarFixing of limit switch arrangements for
lifting cylinderPandey M/s UBEL WIP 17-05-13 Welding setup A Level, Travel length
4Tundish Preheating
StationProper fixing of taper washer Ravi M/s UBEL WIP 26-05-13 Wrench A Alingment
5Tundish Preheating
StationPositioning of the service platform Pandey M/s UBEL WIP 26-05-13
Drilling machine.
SpannerA Level,Position
6Tundish Preheating
Stationfixing and finishing of handrails Pandey M/s UBEL WIP 27-05-13 Grinder, Welding setup A Completeness, welding
7Tundish Preheating
StationOrientation change of Lift cylinder Ravi M/s UBEL WIP 27-05-13 Hammer,Spanners A Alingment and fitment
8Tundish Preheating
Station
Fixing of additional supports for
service platformsAmit Singh M/s UBEL WIP 28-05-13
Welding
setup,Hammer,SpannersA Level, Position
9Tundish Stopper Rod
DeviceInstallation of Stopper Mechanism P Bhattacharya M/s UBEL 22-07-13 30-07-13
Chain Pulley, Sling, D-
shackleA Alingment, verticality, Level
10 Emergency Cut-off Gate Cut off gate and cylinder Ravi M/s UBEL 20-07-13 30-07-13 Welding setup. A Alignment
11Ladle Shroud
ManipulatorConnections with Hydraulics Kundu M/s UBEL 17-05-13 21-05-13 Tool Box A check for leakage
12Ladle Shroud
ManipulatorInstallation of rotary joint Satish kumar M/s UBEL 17-05-13 17-05-13 Wrech set A
13Ladle Shroud
ManipulatorRefurbishment of hydraulic cylinder Ravi M/s UBEL 20-05-13 31-05-13
Wrench set, Emery
paper, hand pump,Tap
set, cloth, Diesel
AAs per Technologist's
requirement
14Tundish Car Runway
Structure
Fastening of missing lock nuts- bottom
framePandey M/s UBEL 18-05-13 20-05-13 Torque Wrench A
tightness of all fastners with
torque wrench
15Tundish Car Runway
StructureFinishing of bends for handrails Pandey M/s UBEL 27-05-13 31-05-13 Grinder, Welding setup A
16Quick Nozzle changing
deviceErection Ravi M/s UBEL 20-06-13 30-06-13 Hoses, wrench set A,B Unwanted projections
17 Swivelling Launder Fixing of bushing guide Manfred Wurm M/s UBEL 10-07-13 29-07-13Wrench set, Wooden
blockA,B Surface finishing
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 2 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
18 Swivelling Launder Welding of bracket for bushing guide P.K.Behra M/s UBEL 14-07-13 29-07-13 Welding setup A,B
19 Swivelling Launder Installation of launder S.K.Bhattacharya M/s UBEL 18-07-13 29-07-13Chain pulley block, web
sling, D-shackleA,B proper swivelling and level
20 Swivelling LaunderWelding of handle for swivelling the
LaunderP.Bhattacharya M/s UBEL 22-07-13 29-07-13 Welding setup A,B
21Dummy Bar Storage
Support StuctureBalance Handrails P.Bhattacharya M/s UBEL 05-06-13 15-06-13
Welding setup, gas
cutting tools, Grinding
machine
A,B Unwanted projections
22Dummy Bar Storage
Support StuctureFixing of Elbows for handrails Abhijit Das M/s UBEL 27-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
A,B Welding quality
23Dummy Bar Storage
Support Stucture
Balance welding of chequer plates,
handrails, membersRavi M/s UBEL 27-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
A,B Welding quality
24Dummy Bar Storage
Support StuctureConnecting platform Installation Ashok M/s UBEL 27-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
A,B Allignment, Welding quality
25 Staircase Balance Handrails Ashok M/s UBEL 20-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
BWelding quality, Unwanted
projections
26 Staircase Fixing of Elbows for handrails Ravi M/s UBEL 20-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
A Welding quality
27 StaircaseBalance welding of chequer plates,
handrails, membersSatish kumar M/s UBEL 22-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
A,BWelding quality, Unwanted
projections
28 Staircase Fixing of Gusset plates P.Bhattacharya M/s UBEL 23-05-13 31-05-13
Welding setup, gas
cutting tools, Grinding
machine
A
29 Cooling ChamberFixing of skirt between cooling
chamber & flume tunnelRavi M/s UBEL 19-05-13 20-05-13
Welding setup,hammer,
spannerA,B
30Steam Exhaust fan with
DuctBalance ducting from tie level to roof Manoj M/s UBEL 20-05-13 05-06-13 winch machine A,B
Joint between duct, sealing of
structural sheet
31Steam Exhaust fan with
Duct
Modification of suction portion in fan
roomManfred Wurm SL 15-06-13 15-07-13
Plasma cutter, Arc
welding set up,
Grinding machine,
Mallet
A
32Steam Exhaust fan with
Duct
Fixing of all supports ( suction
pressure duct)Satish kumar M/s UBEL 15-06-13 10-07-13
Welding setup, gas
cutting tools, Grinding
machine
A Welding quality, position
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 3 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
33Steam Exhaust fan with
DuctInstallation of V- Belt for fan Drive P.K.Behra M/s UBEL 20-05-13 22-05-13 Spanner, Lever A Fitments
34Steam Exhaust fan with
Duct
Fixing of actuator for inlet vane
damperRavi M/s UBEL 01-06-13 05-06-13
Spanner, Hammer,
Welding setupA joints, leakage
35Steam Exhaust fan with
Duct
Balance welding for all supports on the
columnSatish kumar M/s UBEL WIP 20-05-13
Welding setup, gas
cutting tools, Grinding
machine
A,B Welding quality
36Steam Exhaust fan with
DuctFixing of covers for fan shaft Manoj M/s UBEL 20-05-13 22-05-13 Spanner A
37 Overflow Box Fixing of protection plate Ravi M/s UBEL 18-05-13 20-05-13 Welding setup A,B
38 Mould Cover Fixing of Additional Square washers Rajesh Das/Ravi M/s UBEL 20-05-13 23-05-13Chain pulley block, web
sling, D-shackleA
39Mould 120 X 120 mm
completeLubricating of foot rolls Swaraj Mondal M/s UBEL 20-08-13 30-08-13 Grease , wrench set, A free rotation, Allignments
40Mould 120 X 120 mm
completeFixing of EMS coil Swaraj Mondal M/s UBEL 20-08-13 30-08-13
Chain pulley block, web
sling, D-shackleA Position
41Mould 120 X 120 mm
complete
Installation of spray nozzles for foot
rollsSwaraj Mondal M/s UBEL 20-08-13 30-08-13 Wrench set A Tightness
42 Mould Powder FeederWelding of structure for mould powder
feederPandey M/s UBEL 20-05-13 31-05-13 Welding setup A,B
43Dynaflex Hydraulic
Mould Oscillation DeviceO-Ring Installation Satish kumar M/s UBEL 20-08-13 30-08-13 wrench set A
44Dynaflex Hydraulic
Mould Oscillation DeviceFixing of Wooden Ply Partition Satish kumar M/s UBEL 20-08-13 30-08-13 Hacksaw, Hammer A Gap between ply
45 Strand Guide Equipment Fixing of nozzles Swaraj Mondal M/s UBEL 20-08-13 30-08-13 Wrench set A Tightness
46Withdrawal &
Straightening UnitCoupling of drive with Gear Box Ravi M/s UBEL WIP 19-05-13 Wrench set A,B
47Withdrawal &
Straightening UnitFixing of gratings Soumyodeep Ghosh M/s UBEL WIP 19-05-13
Cutting set, Welding
setupA,B
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 4 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
48 Dummy Bar Storage UnitFixing & welding of washers for pinch
roll & cylinder washersAbhijit Das M/s UBEL 20-05-13 23-05-13
Welding setup, wrench
setA tightness with torque wrench
49 Dummy Bar Storage UnitFixing of magazine for resting of
dummy bar headRavi M/s UBEL 20-05-13 23-05-13
Drilling machine,
hammer, spannerA
50Crop and Sample
Removing system
Fixing of Handrails-1 nos. and bolting
of all handrails- removableAbhijit Das M/s UBEL 17-05-13 20-05-13
welding setup, spanner,
Grinding machineA Firmness
51Crop and Sample
Removing system
Fabrication and installation of
removable platformAmit Singh M/s UBEL 10-06-13 17-06-13
gas cutting set, Welding
setup, grinding machineA
52Cutting Approach Roller
Table
Installation of proximity limit switch
bracketsRavi M/s UBEL 25-05-13 30-05-13 Welding machine, A Fitment Check
53Cutting Approach Roller
TableFixing of all missing bolts Ashok M/s UBEL WIP 20-05-13 Torque wrench A
tightness of all fastners with
torque wrench
54Cutting Approach Roller
Table
Pipe plug 3/8" for all rollers M3010.
InstallationRavi M/s UBEL 25-05-13 26-05-13 Slide wrench , A
Leakage test of all piping and
connection for hydraulic
cylinders
55 Cross Transfer Device Installation of limit switch bracket P.Bhattacharya M/s UBEL WIP 20-05-13 Welding machine. A Operation levels
56 Turn Over Cooling BedInstallation of cylinder protection
casing for lifting cylindersSatish kumar M/s UBEL 17-05-13 24-05-13 Wrench set, cutting set A
57 Turn Over Cooling BedInstallation of heat radiating covers for
concrete wallAshok M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A
checking of smoothness of the
cover
58 Turn Over Cooling BedInstallation of heat shield over buffer
frame & slip for motorSoumyodeep Ghosh M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A
checking of smoothness of the
cover
59 Turn Over Cooling Bed Fixing of limit switch arrangement Ravi M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A Fitment check
60 Turn Over Cooling Bed Lock nut for T-bolt cylinder Ravi M/s UBEL 17-05-13 24-05-13 Torque wrench A tightness with torque wrench
61
Mould Cooling expansion
Tank Supporting
Structure
Repairing of the damaged flanges by
providing reinforcement plateP.Bhattacharya M/s UBEL 25-05-13 27-05-13
Gas cutting set,
Welding setup, grinding
machine
A
62 Billet Lifting Device Alignment of shafts Soumyodeep Ghosh M/s UBEL WIP 18-05-13 Piano wire, spirit level A As per data sheet
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 5 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
63 Billet Lifting DeviceGrinding of resting pad for levers to
maintain level (if required)Ashok M/s UBEL WIP 18-05-13 Grinding machine A
64 Billet Lifting DeviceFixing of stoppers for
columns,brakets,holdersAshok M/s UBEL WIP 23-05-13
Welding machine,
SpannersA
65 Billet Lifting Device Welding of washers for columns Soumyodeep Ghosh M/s UBEL WIP 19-05-13 Welding setup A
66 Billet Lifting Device Installation of limit switch brackets Ravi M/s UBEL WIP 25-05-13 Welding setup A
67 Billet Lifting DeviceCheck cylinder condition &
refurbishment if requiredRavi M/s UBEL 20-05-13 31-05-13
Wrench set, Emery
paper, hand pump,Tap
set, cloth, Diesel
A Rusting and pitting
68 Multi Step Pusher Welding of stoppers for beams & rail Soumyodeep Ghosh M/s UBEL WIP 17-05-13 Welding setup A
69 Multi Step Pusher Alignment of rail Ravi M/s UBEL WIP 17-05-13 Piano wire, spanner A
70 Multi Step PusherFinal grouting of columns,
pedestals,cylinder bracketSoumyodeep Ghosh M/s UBEL WIP 17-05-13 Grout material A Cleanliness
71 Multi Step PusherInstallation of light barrier assembly &
limit switch assemblySwaraj Mondal M/s UBEL WIP 17-05-13
Welding machine,
SpannersA,B Level, location
72 Multi Step PusherCheck cylinder condition &
refurbishment if requiredRavi M/s UBEL 20-05-13 31-05-13
Wrench set, Emery
paper, hand pump,Tap
set, cloth, Diesel
A Rusting and pitting
73Hot Charging Roller
Table with PusherInstallation of cylinder for pusher Manfred Wurm M/s UBEL 21-05-13 25-05-13 Wrench set, Hammer A Leakage test of piping
74Hot Charging Roller
Table with PusherInstallation of guide, guide bracket Ravi M/s UBEL 23-05-13 25-05-13
Wrench set, hammer,
spannerA
75Hot Charging Roller
Table with Pusher
Installation & alignment of motors
along with couplingManfred Wurm M/s UBEL 19-07-13 23-07-13
Spirit level, Dial
guage,Wrench setA Allignments
76Hot Charging Roller
Table with PusherFixing of protection covers Antariksh Gupta M/s UBEL 25-05-13 26-05-13 Wrench set, Hammer A
77Movable Stop in Transfer
Roller TableFixing of limit switch bracket Ravi M/s UBEL WIP 18-05-13 Welding setup A Fitment Check
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 6 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
78 Transfer Roller Table Installation of shims for motors Ravi M/s UBEL WIP 21-05-13 Wrench set, hammer A
79 Transfer Roller Table Fixing of bearing protection covers Ashok M/s UBEL WIP 21-05-13 Wrench set, hammer A
80 Transfer Roller TableFixing of stoppers for roller bearing
blocksAshok M/s UBEL WIP 22-05-13 Welding setup A
81 Transfer Roller Table Installation of motors- 2 nos Soumyodeep Ghosh M/s UBEL WIP 22-05-13 Hydra, sling, D-shackle A
82 Transfer Roller Table Installation of light barrier assembly Antariksh Gupta M/s UBEL WIP 22-05-13Drilling machine,
hammer, spannerA Allignments, level
83 Tundish Cooling stands Erection of tundish cooling stands Satish kumar M/s UBEL 30-05-13 05-06-13Hammer, spanner,
Hydra, sling, D-shackleA,B
84 Storage Grid with PusherInstallation of cylinder protection
coverSoumyodeep Ghosh M/s UBEL WIP 22-05-13
Drilling machine,
hammer, spannerA
Movement of the carriage with
hydraulic cylinder
85 Storage Grid with Pusher Fixing of stoppers & rail clips Swaraj Mondal M/s UBEL WIP 22-05-13Welding setup, wrench
setA
86 Storage Grid with Pusher Installation of light barrier assembly Antariksh M/s UBEL WIP 22-05-13Drilling machine,
hammer, spannerA allignments, level
87Hot Charging Roller
Table
Erection & alignment of 1 no. roller
table (Part)Swaraj mondal M/s UBEL 26-06-13 30-06-13
Hydra, dumpy level,
piano wire, steel rule,
wrench
Aturnability check of roller with
drives
88Hot Charging Roller
TableFixing of drives for 1no. Roller table Satish kumar M/s UBEL 26-06-13 30-06-13 wrench set A Alignment
89Hot Charging Roller
Table
Welding of square washers below the
plummer blockRavi M/s UBEL 26-05-13 30-05-13 Welding setup A
90Hot Charging Roller
TableInstallation of covers Ravi M/s UBEL 26-05-13 30-05-13 wrench set A Position
91Hot Charging Roller
TableCross over installation Ravi M/s UBEL 28-06-13 30-06-13
Welding setup, Wrence
setA Fitments
92 Torch Cutting MachineConnection of drag chain with torch
cutting carRavi M/s UBEL 20-08-13 30-08-13 wrench Set A,B
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 7 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
93 Marking Machine Complete erection is balance Ashok M/s UBEL 25-05-13 31-05-1350 T (mobile/EOT)
CraneA,B
94Fixed Stop in Transfer
Roller TableAlignment of fixed stop Ravi M/s UBEL WIP 18-05-13
Measuring Tape, Spirit
level, piano wireA level, distance check
95Fixed Stop in Transfer
Roller TableGrouting Ravi M/s UBEL WIP 21-05-13 Grouting material A
96 Billet Inspection Bench Complete erection balance Amit Singh M/s UBEL 25-05-13 30-05-13 14 T Hydra ACheck level of shaft for both
drive and non-drive end
97 Emergency RunnerFixing of supports for cantilever
portionAbhijit Das M/s UBEL 16-05-13 26-05-13
Welding setup, dumpy
level, measuring tape,
piano wire
A,B
98 Emergency Runner Erection of balance portion Ravi M/s UBEL 16-05-13 26-05-1350 T (mobile/EOT)
CraneA,B
99 Mould Alignment Stand Complete erection is balance Satish kumar M/s UBEL 06-06-13 10-06-13
14 T Hydra, Welding
setup, dumpy level,
measuring tape, piano
wire
A
100 Tundish Tilting Stand Complete erection balance Satish kumar M/s UBEL 11-06-13 19-06-13
14 T Hydra, Welding
setup, dumpy level,
measuring tape, piano
wire
A proper swivelling and level
101 Tundish Drying Station Fixing of rotary joint Pandey M/s UBEL WIP 31-05-13 A,B Rotation
102 Tundish Drying StationBalance piping from blower to
Combustion Air headerAbhijit Das M/s UBEL WIP 31-05-13 Chain pulley A,B pipe joint for leakage
103 Tundish Drying Station Fixing of bellow connecting the blower P.Bhattacharya M/s UBEL 20-05-13 31-05-13 Spanner A,B Joints for leakage
104 Tundish Drying Station Grouting of the complete structure Ravi M/s UBEL 20-05-13 31-05-13 Grouting material A,B
105 Tundish Drying StationFixing of cylinder rod clevis to the
leverAmit Singh M/s UBEL 14-06-13 15-06-13 Spanner, Hammer A,B
106 Monorails Welding of brackets,washers Abhijit Das M/s UBEL WIP 20-05-13
Chain Pulley Block,
Welding setup, Gas
cutting
A,B Allignmetnts
107 Cranes,Hoists, LiftsFixing of trolley,guide tube, support
for guide tubeP.Bhattacharya M/s UBEL 18-05-13 31-05-13
Chain Pulley Block,
spanner
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 8 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
108 Ladle Cover Job not started P.Bhattacharya M/s UBEL 20-08-13 30-08-13Crane, Welding
equipmentA,B
109 Tundish & Tundish coverInstallation on tundish car no. 1 is
pendingP.Bhattacharya M/s UBEL 21-05-13 22-05-13
100 T (mobile/EOT)
CraneA,B Position
1 LADLE TURRETPickling & Flushing of MACHINE
ATTACHED PIPE LINES Mithun Kundu M/s UBEL WIP 20-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B leakage and pressure drop
2 LADLE TURRET
Rectification of damaged pipe line
MAP ladle turret, looping for
hydrotest, pickling.
Soumyodeep Ghosh M/s UBEL 18-05-13 20-05-13 Welding setup, grinder A,B
3 LADLE TURRET Flushing of ICP pipe lines Mithun Kundu M/s UBEL 20-05-13 24-05-13 Flushing Unit and oil A,B leakage and pressure drop
4 LADLE TURRETBalance support fixing at intermediate
floor at ladle turret valve stand. Mithun Kundu M/s UBEL 23-05-13 25-05-13 Welding setup A,B Welding qulity
5 LADLE TURRETRectification of damaged valve stand
& Cleaning. Mithun Kundu M/s UBEL WIP 25-05-13 Welding setup, grinder A,B
6 MOULD OSCILLATOR Flushing of A & B lines Mithun Kundu M/s UBEL 20-05-13 24-05-13 Flushing Unit and oil A,B leakage and pressure drop
7 MOULD OSCILLATOR ICP PIPE LINES Flushing (P,T,L) Mithun Kundu M/s UBEL 24-05-13 27-05-13 Flushing Unit and oil A,B
8 MOULD OSCILLATOR
Check Valve fixing in OSCT line at
+5.6mtrs level, local pickling &
cleaning with special care.
Soumyodeep Ghosh M/s UBEL 19-05-13 20-05-13 wrench set A,B
9 MOULD OSCILLATOR Hose looping for loop flusing. Antariksh Gupta M/s UBEL 20-05-13 22-05-13 Flushing Unit and oil A,B
10PREHEATING
STATIONS (1&2)Flushing of ICP lines (P & T) Mithun Kundu M/s UBEL 25-05-13 27-05-13 Flushing Unit and oil A,B leakage and pressure drop
11PREHEATING
STATIONS (1&2)
Erection of MACHINE ATTACHED
PIPING (HYDRAULIC) Soumyodeep Ghosh M/s UBEL 20-05-13 25-05-13 A,B
12PREHEATING
STATIONS (1&2)
Hydrotest, pickling & flushing of
MACHINE ATTACHED PIPING
(HYDRAULIC)
Mithun Kundu M/s UBEL 25-05-13 29-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
HYDRAULIC POWER PACK FOR CASTING FLOOR: CK1
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 9 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
13SHROUD
MANIPULATORFlushing of ICP lines (P & T) Mithun Kundu M/s UBEL 25-05-13 29-05-13 Flushing Unit and oil A,B AS PER WPS & QAP
14 Tundish Car
Looping of MAP for TUNDISH
CARS (1 & 2) for Hydro test,
pickling,flushing.
Mithun Kundu M/s UBEL WIP 18-05-13 wrench set, hoses A,B
15HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Power pack final alignment checks
after external cleaning, Internal
cleaning of power pack, Priming of
pumps with system oil
Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
16HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Fixing of limit switches for high
pressure pumps and accumulators Satish Kumar M/s UBEL 22-05-13 31-05-13 welding set up A AS PER WPS & QAP
17HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Fixing of check valve for Emergency
pressure line (38mm) Satish Kumar M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP
18HYDRAULIC ROOM
#1 +0.0MTRS LEVELTightening of PP clamps for ICP lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP
19HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Routing of accumulator safety
discharge line. Mithun Kundu M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
AS PER WPS & QAP
1HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Power pack final alignment checks
after external cleaning, Internal
cleaning of power pack, Priming of
pumps with system oil
Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
2HYDRAULIC ROOM
#1 +0.0MTRS LEVELPrimary flushing of ICP PIPE LINES Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
3HYDRAULIC ROOM
#1 +0.0MTRS LEVELTightening of PP clamps for ICP lines Mithun Kundu M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP
4HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Routing of accumulator safety
discharge line. Mithun Kundu M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
5HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Rectification of oil level gauge nipple,
replcament of temperature indicator. Soumyodeep Ghosh M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP
6HYDRAULIC ROOM
#1 +0.0MTRS LEVEL
Fixing of check valve for Emergency
pressure line (38mm) Mithun Kundu M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP
7 WSU
Cleaing of valve stand & tightening of
PP clamps for ICP pipe lines after
cleaning activities
Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
HYDRAULIC POWER PACK FOR ROLLER TABLE: CK1
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 10 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
8 WSU Flushing of ICP pipe lines. Antariksh Gupta M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
9 WSUFlushing of MACHINE ATTACHED
PIPE LINES Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
10 WSU Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit , oil A,B AS PER WPS & QAP
11 SUPPORT ROLLER
Cleaning of valve stand, fixing of P &
I drawing near to valve stand &
tightening of PP clamps for ICP pipe
lines after cleaning activities
Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
12 SUPPORT ROLLER Flushing of ICP pipe lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit , oil A,B AS PER WPS & QAP
13 SUPPORT ROLLER Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit , oil A,B AS PER WPS & QAP
14 DUMMY BARPilot line for Dummy bar cylinder,
local hydrotest, pickling, flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
15 DUMMY BAR
Cleaing of valve stand, fixing of P & I
drawing near to valve stand &
tightening of PP clamps for ICP pipe
lines after cleaning activities
Antariksh Gupta M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
16 DUMMY BARFlushing of ICP pipe lines( common
P&T line) Soumyodeep Ghosh M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
17 DUMMY BAR Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
18TAIL END PINCH
ROLL
Cleaning of valve stand, fixing of P &
I drawing near to valve stand &
tightening of PP clamps for ICP pipe
lines after cleaning activities
Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
19TAIL END PINCH
ROLLFlushing of ICP pipe lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
20TAIL END PINCH
ROLLLoop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
21 BILLET LIFTING
Cleaing of valve stand, fixing of P & I
drawing near to valve stand &
tightening of PP clamps for ICP pipe
lines after cleaning activities
Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP
22 BILLET LIFTING Pickling & Flushing of ICP pipe lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 11 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
23 BILLET LIFTING Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP
1HYDRAULIC ROOM
#2
Power pack final alignment checks
after external cleaning, Internal
cleaning of power pack, Priming of
pumps with system oil
Vishal Nagpurkar M/s UBEL WIP 18-05-13Brush ,paint, emery
paperA,B
2HYDRAULIC ROOM
#3Primary flushing of ICP PIPE LINES Antariksh Gupta M/s UBEL 20-05-13 30-05-13 Flushing unit, oil A AS PER WPS & QAP
3 VALVE STAND Pickling & Flushing of A & B lines Mithun Kundu M/s UBEL 20-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
4 VALVE STAND Balance support fixing at valve stand. Soumyodeep Ghosh M/s UBEL 20-05-13 30-05-13Welding setup, wrench
setA,B AS PER WPS & QAP
5 VALVE STAND Loop flushing. Mithun Kundu M/s UBEL 20-05-13 30-05-13 Flushing unit, oil A AS PER WPS & QAP
6 VALVE STANDTightening of PP clamps for ICP lines
after cleaning ctivities Mithun Kundu M/s UBEL 20-05-13 30-05-13 Wrench set A AS PER WPS & QAP
1HYDRAULIC ROOM
#2
Power pack final alignment
checks(Fittings) after external
cleaning, Internal cleaning of power
pack, Priming of pumps with system
Vishal Nagpurkar M/s UBEL WIP 18-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A
2HYDRAULIC ROOM
#2ICP line pickling, & Flushing Antariksh Gupta M/s UBEL 20-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
3HYDRAULIC ROOM
#2
Tightening of PP clamps for ICP lines
after cleaning ctivities Mithun Kundu M/s UBEL 20-05-13 30-05-13 Wrench set A AS PER WPS & QAP
4HYDRAULIC ROOM
#2
Routing of accumulator safety
discharge line. Mithun Kundu M/s UBEL 20-05-13 30-05-13 Fittings A AS PER WPS & QAP
5 TOCB VALVE STANDFixing of check valve in the T line in
the hose end at lift cylinders. Mithun Kundu M/s UBEL 20-05-13 30-05-13 Wrench set A AS PER WPS & QAP
6 TOCB VALVE STANDPipe routing for Shift cylinder and
fixing of flushing bypass valve. Mithun Kundu M/s UBEL 20-05-13 30-05-13
Welding setup, Pipe
bending machine,
grinder
A AS PER WPS & QAP
HYDRAULIC POWERPACK FOR DISCHARGE AREA: CK2
HYDRAULIC POWER PACK FOR MULTISTEP PUSHER: CK1
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 12 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
7 TOCB VALVE STANDL line branching for TOCB valve
stand. Mithun Kundu M/s UBEL 20-05-13 30-05-13
Welding setup, Pipe
bending machine,
grinder
A AS PER WPS & QAP
8 TOCB VALVE STAND Hydrotest, pickling & flushing Mithun Kundu M/s UBEL 20-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
9 VALVE SATND 7.1Erection of pipe line for movable stops
1 & 2 Mithun Kundu M/s UBEL WIP 18-05-13
Welding setup, Pipe
bending machine,
grinder
A AS PER WPS & QAP
10 VALVE SATND 7.1Hydrotest, Prickling & Flushing of
movable stops 1 & 2 Mithun Kundu M/s UBEL 25-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
11 VALVE SATND 7.1 Loop flushing. Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit, oil A,B AS PER WPS & QAP
12 VALVE SATND 7.1Pricking & flushing of storage grid
pusher cylinders Antariksh Gupta M/s UBEL 25-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
13 VALVE SATND 7.1 Looping flushing Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit, oil A,B AS PER WPS & QAP
14 VALVE SATND 7.2Erection of pipe line for movable stops
1 & 2 Mithun Kundu M/s UBEL 25-05-13 30-05-13
Welding setup, Pipe
bending machine,
grinder
A AS PER WPS & QAP
15 VALVE SATND 7.2Hydrotest, Prickling & Flushing of
movable stops 1 & 2 Mithun Kundu M/s UBEL 25-05-13 30-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B AS PER WPS & QAP
16 VALVE SATND 7.2 Loop flushing. Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit A,B AS PER WPS & QAP
17 VALVE SATND 7.2Pricking & flushing of storage grid
pusher cylinders Antariksh Gupta M/s UBEL 25-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
18 VALVE SATND 7.2 Looping flushing Mithun Kundu M/s UBEL 25-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
19 VALVE SATND 7.3Erection of pipe line for movable stops
1 Mithun Kundu M/s UBEL 25-05-13 30-05-13
Welding setup, Pipe
bending machine,
grinder
A AS PER WPS & QAP
20 VALVE SATND 7.3Hydrotest, Prickling & Flushing of
movable stops 1 Mithun Kundu M/s UBEL 25-05-13 30-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B AS PER WPS & QAP
21 VALVE SATND 7.3 Loop flushing. Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit A,B AS PER WPS & QAP
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 13 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
22 VALVE SATND 7.3Pricking & flushing of storage grid
pusher cylinders Antariksh Gupta M/s UBEL 25-05-13 30-05-13
Flushing Unit, Acidic
and basic solution,
Flushing oil
A,B AS PER WPS & QAP
23 VALVE SATND 7.3 Looping flushing Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit A,B AS PER WPS & QAP
24 HCRT PUSHERErection of pipe line for billet pusher
for Hot charging roller table Mithun Kundu M/s UBEL 23-05-13 24-05-13
Welding setup, Pipe
bending machine,
grinder
A AS PER WPS & QAP
25 HCRT PUSHER Hydrotest, Prickling & flushing Antariksh Gupta M/s UBEL 24-05-13 28-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B AS PER WPS & QAP
26 HCRT PUSHER Loop flushing. Mithun Kundu M/s UBEL 24-05-13 28-05-13 Flushing unit A,B AS PER WPS & QAP
1 LADLE TURRET Hydrotest & pickling Mithun Kundu M/s UBEL 21-05-13 25-05-13 Flushing unit A leakage and pressure drop
2 WSU Hydrotest & pickling Mithun Kundu M/s UBEL 21-05-13 25-05-13 Flushing unit A,B leakage and pressure drop
3CUTTING APROACH
ROLLER TABLE
Erection of grease station + Winch
stand assembly Antariksh Gupta M/s UBEL 20-08-13 30-08-13 Tool box A location , cleanliness
4CUTTING APROACH
ROLLER TABLE
Erectionn of Grease Metering devices
+ EOL pressure switch Antariksh Gupta M/s UBEL 20-08-13 30-08-13 Tool box A,B
5CUTTING APROACH
ROLLER TABLEErection of ICP pipe line Antariksh Gupta M/s UBEL 20-08-13 30-08-13 Welding setup, grinder, A Welding quality
6 MULTISTEP PUSHERErection of grease station + Winch
stand assembly Mithun Kundu M/s UBEL 20-08-13 30-08-13 Tool box A location , cleanliness
7 MULTISTEP PUSHER Erectionn of Grease Metering devices Mithun Kundu M/s UBEL 20-08-13 30-08-13 Tool box A Welding quality
8 MULTISTEP PUSHER Erection of ICP pipe line Mithun Kundu M/s UBEL 20-08-13 30-08-13 Welding setup, grinder, A
9MOULD
OSCILLATIONHydrotest & pickling Mithun Kundu M/s UBEL 21-05-13 25-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A leakage and pressure drop
LUBRICATION SYSTEM
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 14 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
10 CROSS TRANSFERAssembling of Cross transfer MAP
grease piping + Fitting + Hoses Mithun Kundu M/s UBEL 21-05-13 25-05-13
Wrench set, pipe
bending m/c, welding
set
A leakage and pressure drop
1TORCH CUTTING
MACHINEErection of gas piping Swaraj Mondal M/s UBEL WIP 25-05-13
Wrench set, pipe
bending m/cA Welding quality
2TORCH CUTTING
MACHINEHydrotest + Pickling + Flushing Soumen Khanra M/s UBEL 26-05-13 30-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B leakage and pressure drop
3TORCH CUTTING
MACHINEErection of instrumentation piping Antariksh Gupta M/s UBEL WIP 25-05-13
Pipe bending m/c,
erench setA
4TORCH CUTTING
MACHINE
Hydrotest + Flushing by compressed
air Antariksh Gupta M/s UBEL 26-05-13 30-05-13
Pump unit,
CompressureA leakage and pressure drop
5TORCH CUTTING
MACHINEErection of granulation water piping Swaraj Mondal M/s UBEL WIP 18-05-13 Welding setup, grinder, A,B
6TORCH CUTTING
MACHINEHydrotest + Flushing Swaraj Mondal M/s UBEL 20-05-13 30-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B leakage and pressure drop
7TORCH CUTTING
MACHINE
Erection of C/m CAR COOLING
water piping Swaraj Mondal M/s UBEL WIP 18-05-13 Welding setup, grinder, A,B Welding quality
8TORCH CUTTING
MACHINEHydrotest + Flushing Swaraj Mondal M/s UBEL 16-05-13 25-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B leakage and pressure drop
9TORCH CUTTING
MACHINE
Erection of C/m RAIL COOLING
water piping Swaraj Mondal M/s UBEL WIP 18-05-13 Welding setup, grinder, A,B Welding quality
10TORCH CUTTING
MACHINEHydrotest + Flushing Swaraj Mondal M/s UBEL 19-05-13 30-05-13
Pump unit,Flushing
Unit, Acidic and basic
solution, Flushing oil
A,B leakage and pressure drop
1 PUMP HOUSEInstallation of sump pumps at pump
house +0.0mtrs Satish Kumar M/s UBEL 22-05-13 25-05-13
Chain Pulley Block,
wrench setA
MOULD COOLING SYSTEM
GAS / Water piping
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 15 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
2 PUMP HOUSE
Installation of pumps on emergency
water collecting basin and routing of
pipe line
P Bhattachraya M/s UBEL 25-05-13 30-05-13 Chain Pulley Block A Allignments
3 PUMP HOUSE Erection of DOZING stations Swadeep Patel M/s UBEL 20-08-13 30-08-13Welding setup, Wrence
setA Ad per data sheet
4 PUMP HOUSE
Instrumentation (Indicator type) at
Heat exchangers in pump house
+0.0mtrs
Satish Kumar M/s UBEL 25-05-13 30-05-13Drill m/c, grinder,
Welding setupA Ad per data sheet
5 PUMP HOUSE
Fixing of flushing bypass valve near
heat exchangers at +0.0mtrs for ICW
lines
Mithun Kundu M/s UBEL 25-05-13 30-05-13 Wrench set A fitments
6 PUMP HOUSE Hydrotest & Flushing Antariksh Gupta M/s UBEL 30-05-13 04-06-13Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
7+5.6MTRS WATER
VALVE STAND ROOM
Fixing of Pressure indicator for Supply
& Return lines at +5.6mtrsSatish Kumar M/s UBEL WIP 25.05.2013
Drill m/c, grinder,
Welding setupA Ad per data sheet
8+5.6MTRS WATER
VALVE STAND ROOM
Fixing of Cap for the supply line and
Blind flange for return line at +5.6mtrsSwaraj Mondal M/s UBEL 25-05-13 30-05-13 gasket, Wrench set A Leakage
9+5.6MTRS WATER
VALVE STAND ROOMInstallation of flushing loop at mould Mithun Kundu M/s UBEL WIP 28-05-13 hoses, fittings A Leakage
10+5.6MTRS WATER
VALVE STAND ROOMHydrotest & Flushing Antariksh Gupta M/s UBEL 05-06-13 09-06-13
Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
1 PUMP HOUSE Erection of DOZING stations Swadeep Patel M/s UBEL Welding setup, Wrence
setA Ad per data sheet
2 PUMP HOUSE
Instrumentation (Indicator type) at
Heat exchangers in pump house
+0.0mtrs
Satish Kumar M/s UBEL 25-05-13 30-05-13Drill m/c, grinder,
welding setupA As per data sheet
3 PUMP HOUSE Hydrotest & Flushing Soumen Khanra M/s UBEL 09-06-13 14-06-13Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
4 +0.0MTRS LEVELHydro test for runout roller table 8 –
15, 16 – 22, rollers +0.0mtrsMithun Kundu M/s UBEL 20-05-13 27-05-13
Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
5 +0.0MTRS LEVELRouting of pipe lines for roller N° 23 –
28, 29 – 32 and billet lifting cylinder.Mithun Kundu M/s UBEL 02-06-13 12-06-13 Welding setup, grinder A Allignments, Welding quality
CLOSED MACHINE COOLING SYSTEM: CK1
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 16 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
6 +0.0MTRS LEVEL
Finishing of return line for TORCH
CUTTING MACHINE CAR
COOLING (DN50)
Mithun Kundu M/s UBEL 27-05-13 28-05-13Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
7 +0.0MTRS LEVELErection of pipe lines for HOT
CHARGING ROLLER TABLEMithun Kundu M/s UBEL
Welding setup,
grinder,cutting wheelA Allignments, welding of joints
1 PUMP HOUSE Hydrotest & Flushing Soumen Khanra M/s UBEL 15-06-13 20-06-13Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
2 +5.6MTRSFixing of Ecc Reducer (DN50>DN40)
for ZONE-1 spray cooling at +5.6mtrsSwadeep Patel M/s UBEL 20-05-13 23-05-13 Welding setup A Allignments, welding of joints
3 +5.6MTRS
Fixing of Sockets & Unions at
+5.6mtrs level for ZONE-1 spray
cooling
Satish Kumar M/s UBEL 20-05-13 27-05-13 welding setup A Allignments, welding of joints
4 SPRAY CHAMBER Fixing of SS sockets DN25, 54nos Satish Kumar M/s UBEL 27-05-13 28-05-13 Welding setup A Allignments, welding of joints
5 SPRAY CHAMBERFixing of SS Adjustable elbows DN25,
54nosSatish Kumar M/s UBEL 27-05-13 28-05-13
Welding setup, Wrench
setA Allignments, welding of joints
6 SPRAY CHAMBER Flushing & hose fixing Antariksh Gupta M/s UBEL 21-06-13 25-06-13
Pump, Valves, Pressure
guage, Hose , Fittings
and wrench set
A leakage and pressure drop
1 EMS COILErection of ICP pipe line + valves +
Hoses for Supply lineMithun Kundu M/s UBEL 25-05-13 05-06-13
Hose, Wrench set,
Welding setup, GriderA Welding quality, Bolt Tightness
2 EMS COILErection of ICP pipe line + valves +
Hoses for Return lineMithun Kundu M/s UBEL 25-05-13 05-06-13
Hose, Wrench set,
Welding setup, GriderA Welding quality, Bolt Tightness
3 EMS COIL Looping + Hydrotest + Flushing Soumen Khanra M/s UBEL 06-06-13 11-06-13Pump, Valves, Pressure
guage, Hose & Fittings A leakage and pressure drop
SPRAY COOLING SYSTEM: CK1
EMS COOLING STATION
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 17 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Charging of LTSS 1 for
CCM 1
Charging of Transformer-1 to
Transformer- 6, LCSS11, 12, 13A.Mukherjee & A.chaurasia SL A Drawings and docs
Charging of LT Switch
boards at ECR of CCM 1MCCs, PDBs, UPS, PLC etc A.Mukherjee & A.chaurasia SL A Drawings and docs
Hydraulic System -
Casting Platform Individual. EM Stop A. Mukherjee SL 06-05-13 16-05-13
Standard Tools &
TacklesA Drawings and docs
JB to Motor A. Mukherjee SL 30-05-13 01-06-13Standard Tools &
TacklesA Drawings and docs
A. Mukherjee
Laddle turret Field devices (Limit Sw, Proxy Sw) A. Mukherjee SL 10-05-13 25-05-13Standard Tools &
TacklesB Drawings and docs
RIO Panel Netwrorking A. Mukherjee SL 16-05-13 26-05-13Standard Tools &
TacklesA Drawings and docs
RIO Panel UPS Supply A. Mukherjee SL 16-05-13 21-05-13Standard Tools &
TacklesA Drawings and docs
Ladle turret ladle arm A & B flashing
light A. Mukherjee SL 16-05-13 21-05-13
Standard Tools &
TacklesA Drawings and docs
Ladle turret turning device turning
hornA. Mukherjee SL 16-05-13 21-05-13
Standard Tools &
TacklesA Drawings and docs
Ladle turret weighing device arm A &
BA. Mukherjee SL 16-05-13 21-05-13
Standard Tools &
TacklesA Drawings and docs
Valve Stand A. Mukherjee SL 16-05-13 21-05-13Standard Tools &
TacklesA Drawings and docs
OS5 + OS5 Buzzer A. Mukherjee SL 15-05-13 16-05-13Standard Tools &
TacklesA Drawings and docs
Ladle turret access light 1 LC123 red
& green A. Mukherjee SL 15-05-13 20-05-13
Standard Tools &
TacklesA Drawings and docs
ELECTRICS & AUTOMATION OF CCM-1
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 18 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Encoder A. Mukherjee SL 15-05-13 20-05-13Standard Tools &
TacklesA Drawings and docs
Laddle cover manipulatordeploy your adequate man and
materialA. Mukherjee SL 15-05-13 19-05-13
Standard Tools &
TacklesB Drawings and docs
Valve Stand A. Mukherjee SL 20-05-13 25-05-13Standard Tools &
TacklesA Drawings and docs
Ladle cover manipulator LC110 A. Mukherjee SL 20-05-13 25-05-13Standard Tools &
TacklesB Drawings and docs
Drawings and docs
Laddle slide gate
manipulator
LP116 + Terminal box with socket for
operator pendant LP116 A. Mukherjee SL 15-06-13 30-06-13
Standard Tools &
TacklesA Drawings and docs
LP115 + Terminal box with socket for
operator pendant LP115 A. Mukherjee SL 15-06-13 30-06-13
Standard Tools &
TacklesA Drawings and docs
LC114 A. Mukherjee SL 15-06-13 30-06-13Standard Tools &
TacklesA Drawings and docs
Ladle shroud manipulator Ladle shroud manipulator A. Mukherjee SL 20-05-13 25-05-13Standard Tools &
TacklesA Drawings and docs
Valve Stand A. Mukherjee SL 20-05-13 25-05-13Standard Tools &
TacklesA Drawings and docs
Pressure transmitter A. Mukherjee SL 20-05-13 25-05-13Standard Tools &
TacklesA Drawings and docs
Tundish car 2 RIO cubicle S Dey SL 13-05-13 31-05-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 19 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Tundish car travelling TC2 flashing
light 1 & warning hornS Dey SL 13-05-13 31-05-13
Standard Tools &
TacklesA Drawings and docs
Tundish car weighing TC2 Terminal
box weighing cellsS Dey SL 13-05-13 31-05-13
Standard Tools &
TacklesA Drawings and docs
Tundish car 2, LC132 S Dey SL 10-05-13 13-05-13Standard Tools &
TacklesA Drawings and docs
Tundish car 2, LP134.1 & 2 S Dey SL 10-05-13 13-05-13Standard Tools &
TacklesA Drawings and docs
Field devices (Limit Sw, Proxy Sw) S Dey SL 13-05-13 31-05-13Standard Tools &
TacklesA Drawings and docs
Encoder S Dey SL 13-05-13 31-05-13Standard Tools &
TacklesA Drawings and docs
Quick nozzle changing
device TC 2
Tundish nozzle changing device TC2,
Strand 1 to 6. LC162 A. Mukherjee SL
Standard Tools &
TacklesA Drawings and docs
Tundish stopper rod
device for TC 2
Tundish stopper mechanism TC2
LP142/#, Strand # & RIO cubicleA. Mukherjee SL 15-05-13 31-05-13
Standard Tools &
TacklesA Drawings and docs
Tundish temperature
measuring device unit
for TC 2
Tundish temperature measuring device
unitA. Mukherjee SL 12-06-13 19-06-13
Standard Tools &
TacklesA Drawings and docs
Tundish car 1 RIO cubicle with pendant S Dey SL 01-06-13 19-06-13Standard Tools &
TacklesA Drawings and docs
Tundish stopper mechanism TC1 S Dey SL 01-06-13 19-06-13Standard Tools &
TacklesA Drawings and docs
Tundish car travelling TC1 flashing
light 1 & warning hornS Dey SL 01-06-13 19-06-13
Standard Tools &
TacklesA Drawings and docs
Tundish car weighing TC1Terminal
box weighing cellsS Dey SL 01-06-13 19-06-13
Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 20 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Tundish car 1, LC131 S Dey SL 01-06-13 15-06-13Standard Tools &
TacklesA Drawings and docs
Tundish car 2, LP133.1 & 2 S Dey SL 01-06-13 15-06-13Standard Tools &
TacklesA Drawings and docs
Field devices (Limit Sw, Proxy Sw) S Dey SL 01-06-13 15-06-13Standard Tools &
TacklesA Drawings and docs
Encoder S Dey SL 01-06-13 15-06-13Standard Tools &
TacklesA Drawings and docs
Quick nozzle changing
device TC 1
Tundish nozzle changing device TC1,
Strand 1 to 6, LC161 A. Mukherjee SL
Standard Tools &
TacklesA Drawings and docs
Tundish stopper rod
device for TC 1
Tundish stopper mechanism TC1
LP141/#, Strand # & RIO cubicleA. Mukherjee SL 03-06-13 19-06-13
Standard Tools &
TacklesA Drawings and docs
Tundish temperature
measuring device unit
for TC 1
Tundish temperature measuring device
unitA. Mukherjee SL 12-06-13 19-06-13
Standard Tools &
TacklesA Drawings and docs
SL Standard Tools &
TacklesA Drawings and docs
Dynaflex Hydr. Mould
Oscillation deviceMould Oscillation device A. Mukherjee SL 15-05-13 30-05-13
Standard Tools &
TacklesA Drawings and docs
SL Standard Tools &
TacklesA Drawings and docs
Tundish Preheating
Station 1 & 2
Preheating Station 1 & 2 M/C LC191
& LC192 A. Mukherjee SL 30-05-13 29-06-13
Standard Tools &
TacklesA Drawings and docs
Tundish Preheating
Station 1 & 2Incomer cabling A. Mukherjee SL 30-05-13 29-06-13
Standard Tools &
TacklesA Drawings and docs
SEN Preheating Station 1
& 2LC170 A. Mukherjee SL 30-05-13 29-06-13
Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 21 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Hydraulic System -
Casting MachineIndividual. EM Stop A. Mukherjee SL 13-05-13 17-05-13
Standard Tools &
TacklesA Drawings and docs
JB to Motor A. Mukherjee SL 30-05-13 01-06-13Standard Tools &
TacklesA Drawings and docs
Withdrawal &
Straightener UnitIncomer of WSU JB A. Mukherjee SL
Standard Tools &
TacklesA Drawings and docs
WSU JB to Motor A. Mukherjee SL 30-05-13 01-06-13Standard Tools &
TacklesA Drawings and docs
Valve Stand A. Mukherjee SL Standard Tools &
TacklesA Drawings and docs
WSU JB to Motor Encoder A Sharma SL Standard Tools &
TacklesA Drawings and docs
Strand # , Pressure transmitter A. Mukherjee SL Standard Tools &
TacklesA Drawings and docs
Dummy bar storage unit
support rollIncomer cabling A Sharma SL
Standard Tools &
TacklesA Drawings and docs
DBS JB to proxi A Sharma SL 30-05-13 01-06-13Standard Tools &
TacklesA Drawings and docs
Valve Stand A Sharma SL Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 22 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Tail end pinch roll Incomer of Tail end pinch roll JB A. Mukherjee SL Standard Tools &
TacklesA Drawings and docs
Tail end pinch roll JB to Motor A. Mukherjee SL 31-05-13 02-06-13Standard Tools &
TacklesB Drawings and docs
Valve Stand A. Mukherjee SL Standard Tools &
TacklesA Drawings and docs
Dummy bar storage unit Incomer of DBS JB A Sharma SL Standard Tools &
TacklesA Drawings and docs
DBS JB to Motor + brake A Sharma SL 31-05-13 07-06-13Standard Tools &
TacklesB Drawings and docs
Valve Stand A Sharma SL Standard Tools &
TacklesA Drawings and docs
DBS JB to Sensors A Sharma SL 31-05-13 07-06-13Standard Tools &
TacklesB Drawings and docs
Billet lifting device Incomer of JB R Gautam SL 30-05-13 04-06-13Standard Tools &
TacklesA Drawings and docs
JB to Field R Gautam SL 04-06-13 07-06-13Standard Tools &
TacklesA Drawings and docs
Valve Stand R Gautam SL Standard Tools &
TacklesA Drawings and docs
Hydraulic System -
Multistep PusherFeeder Modification A. Mukherjee SL 25-05-13 30-05-13
Standard Tools &
TacklesA Drawings and docs
Individual. EM Stop A. Mukherjee SL 06-05-13 16-05-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 23 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Incomer of JB A. Mukherjee SL 30-05-13 04-06-13Standard Tools &
TacklesB Drawings and docs
JB to Motor A. Mukherjee SL 04-06-13 07-06-13Standard Tools &
TacklesA Drawings and docs
Multi step pusher Incomer of JB of Valve Stand A. Mukherjee SL 20-05-13 04-06-13Standard Tools &
TacklesA Drawings and docs
DBS JB to Sensors A. Mukherjee SL 04-06-13 19-06-13Standard Tools &
TacklesA Drawings and docs
Hydraulic system
discharge areaIndividual. EM Stop R Gautam SL 06-05-13 16-05-13
Standard Tools &
TacklesA Drawings and docs
MCC to JB R Gautam SL Standard Tools &
TacklesA Drawings and docs
JB to Motor R Gautam SL 02-07-13 09-07-13Standard Tools &
TacklesA Drawings and docs
Turn over cooling bed Incomer of JB A Kushwaha SL 25-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
JB to Field A Kushwaha SL 30-05-13 04-06-13Standard Tools &
TacklesA Drawings and docs
Valve Stand A Kushwaha SL Standard Tools &
TacklesA Drawings and docs
Hot charging roller table -
PusherIncomer of JB A. Mukherjee SL 15-05-13 26-05-13
Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 24 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
JB to Field A. Mukherjee SL 31-05-13 05-06-13Standard Tools &
TacklesA Drawings and docs
Valve Stand A. Mukherjee SL 25-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
Storage Grid with Pusher Incomer of JB S Dey SL 15-05-13 25-05-13Standard Tools &
TacklesA Drawings and docs
JB to Field S Dey SL 16-05-13 21-05-13Standard Tools &
TacklesA Drawings and docs
Valve Stand S Dey SL 21-05-13 26-05-13Standard Tools &
TacklesA Drawings and docs
Steam exhaust system 1
& 2 E StopIndividual E stop 2 Nos S Dey SL 10-05-13 20-05-13
Standard Tools &
TacklesA Drawings and docs
Steam exhaust system 1
& 2 MotorIncomer to motor S Dey SL 10-05-13 20-05-13
Standard Tools &
TacklesA Drawings and docs
Movable control box
OS1Incomer PLC to JB of OS1 S Dey SL
Standard Tools &
TacklesA Drawings and docs
JB to OS1 S Dey SL 26-05-13 25-06-13Standard Tools &
TacklesA Drawings and docs
OS1 buzzer S Dey SL 25-06-13 27-06-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 25 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Mould operator pendant LP210/#,
Strand # , cast speed setpoint S Dey SL 27-06-13 29-06-13
Standard Tools &
TacklesA Drawings and docs
Mould operator pendant LP211/#,
Strand # , dummy bar inching panelS Dey SL 27-06-13 29-06-13
Standard Tools &
TacklesA Drawings and docs
Torch cutting machine TCM Machine A Kushwaha SL 13-05-13 28-05-13Standard Tools &
TacklesB Drawings and docs
TCM Valve Stand A Kushwaha SL 20-05-13 25-05-13Standard Tools &
TacklesA Drawings and docs
Runout Roller table E
StopIndividual E Stop 15 Nos A Kushwaha SL 16-05-13 26-05-13
Standard Tools &
TacklesA Drawings and docs
Runout Roller table Incomer of JB A Kushwaha SL Standard Tools &
TacklesA Drawings and docs
JB to Motor A Kushwaha SL 01-06-13 04-06-13Standard Tools &
TacklesA Drawings and docs
Incomer cable to thermister A Kushwaha SL Standard Tools &
TacklesA Drawings and docs
Discharge roller table E
StopIndividual E Stop 9 Nos R Gautam SL 06-05-13 21-05-13
Standard Tools &
TacklesA Drawings and docs
Discharge roller table Incomer of JB R Gautam SL Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 26 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
JB to Motor R Gautam SL 01-06-13 11-06-13Standard Tools &
TacklesA Drawings and docs
Incomer cable to thermister R Gautam SL Standard Tools &
TacklesA Drawings and docs
Cross transfer Device Incomer of FJB A Sharma SL Standard Tools &
TacklesA Drawings and docs
JB to Drag Chain to MJB A Sharma SL 15-05-13 22-05-13Standard Tools &
TacklesB Drawings and docs
MJB to Motor A Sharma SL 22-05-13 29-05-13Standard Tools &
TacklesB Drawings and docs
Incomer cable to thermister A Sharma SL Standard Tools &
TacklesB Drawings and docs
Light Barrier A Sharma SL Standard Tools &
TacklesA Drawings and docs
Hot charging roller table
E stopIndividual E stop 31 Nos A Sharma SL 15-05-13 25-05-13
Standard Tools &
TacklesA Drawings and docs
Hot charging roller table
MotorIncomer of JB A Sharma SL
Standard Tools &
TacklesA Drawings and docs
JB to Motor A Sharma SL 31-05-13 03-06-13Standard Tools &
TacklesA Drawings and docs
Incomer cable to thermister A Sharma SL Standard Tools &
TacklesA Drawings and docs
Marking machine Incomer of Machine R Gautam SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 27 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Transfer roller table E
stopIndividual E stop 28 Nos A Sharma SL 15-05-13 25-05-13
Standard Tools &
TacklesA Drawings and docs
Transfer roller table
MotorJB to Motor R Gautam SL 03-06-13 06-06-13
Standard Tools &
TacklesA Drawings and docs
Incomer cable to thermister R Gautam SL Standard Tools &
TacklesA Drawings and docs
Billet inspection &
Conditioning benchIncomer of Machine R Gautam SL 31-07-13 15-08-13
Standard Tools &
TacklesA Drawings and docs
Movable stop Incomer of JB R Gautam SL Standard Tools &
TacklesA Drawings and docs
JB to Field R Gautam SL 10-06-13 13-06-13Standard Tools &
TacklesA Drawings and docs
Valve Stand R Gautam SL Standard Tools &
TacklesA Drawings and docs
Mould powder feeder Mold Powder Feeder Open valve A. Mukherjee SL 30-05-13 19-06-13Standard Tools &
TacklesA Drawings and docs
Tundish Area / Mould
Maintenance / Crane /
Hoist / Others
A. Mukherjee SL Standard Tools &
TacklesA Drawings and docs
Electric operated hoists A. Mukherjee SL 05-07-13 04-08-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 28 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Jib Crane A. Mukherjee SL 06-07-13 05-08-13Standard Tools &
TacklesB Drawings and docs
Man cooler (Casting platform, Tundish
Cooling)S Dey SL 15-08-13 14-09-13
Standard Tools &
TacklesA Drawings and docs
Tundish drying station Incomer of Machine S Dey SL 01-07-13 16-07-13Standard Tools &
TacklesA Drawings and docs
On Board cabling S Dey SL 16-07-13 31-07-13Standard Tools &
TacklesB Drawings and docs
On Board cabling S Dey SL 15-08-13 30-08-13Standard Tools &
TacklesA Drawings and docs
LC445 S Dey SL Standard Tools &
TacklesA Drawings and docs
Mould alignment stand Incomer of Machine S Dey SL 31-07-13 15-08-13Standard Tools &
TacklesA Drawings and docs
On Board cabling S Dey SL 15-08-13 20-08-13Standard Tools &
TacklesA Drawings and docs
LC510 S Dey SL Standard Tools &
TacklesA Drawings and docs
Fixed stop Incomer of JB S Dey SL 10-06-13 13-06-13Standard Tools &
TacklesA Drawings and docs
JB to Field S Dey SL 10-06-13 13-06-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 29 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Valve Stand A Mukerjee SL Standard Tools &
TacklesA Drawings and docs
Ladle slide gate cast
positionIncomer of LCP A Mukerjee SL 01-07-13 08-07-13
Standard Tools &
TacklesA Drawings and docs
Ladle slide gate Loading
positionIncomer of LCP A Mukerjee SL 01-07-13 08-07-13
Standard Tools &
TacklesA Drawings and docs
Multistep pusher Incomer of JB A Mukerjee SL 20-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
JB to Field A Mukerjee SL 27-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
Valve Stand A Mukerjee SL 30-05-13 02-06-13Standard Tools &
TacklesA Drawings and docs
Light Barrier A Mukerjee SL Standard Tools &
TacklesA Drawings and docs
LCP R Gautam SL Standard Tools &
TacklesA Drawings and docs
Cooling water system
Emergency tank levelR Gautam SL 10-06-13 17-06-13
Standard Tools &
TacklesA Drawings and docs
Grease lubrication Grease lubrication (LT) PLC to Grease
PanelR Gautam SL 15-05-13 22-05-13
Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 30 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
(LT) Grease Panel to field R Gautam SL 15-05-13 22-05-13Standard Tools &
TacklesA Drawings and docs
Grease lubrication (WSU) PLC to
Grease PanelR Gautam SL 15-05-13 22-05-13
Standard Tools &
TacklesA Drawings and docs
(WSU) Grease Panel to field R Gautam SL 15-05-13 22-05-13Standard Tools &
TacklesA Drawings and docs
Grease lubrication (Multi step pusher)
PLC to Grease PanelR Gautam SL 22-05-13 29-05-13
Standard Tools &
TacklesA Drawings and docs
(Multi step pusher) Grease Panel to
fieldR Gautam SL 22-05-13 29-05-13
Standard Tools &
TacklesA Drawings and docs
Grease lubrication (CART) PLC to
Grease PanelR Gautam SL 22-05-13 29-05-13
Standard Tools &
TacklesA Drawings and docs
(CART) Grease Panel to field R Gautam SL 22-05-13 29-05-13Standard Tools &
TacklesA Drawings and docs
Mould lubrication Incomer of Mould lubrication unit P.P CHHARI SL 20-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
Mould Cooling System Incomer of JB P.P CHHARI SL Standard Tools &
TacklesA Drawings and docs
JB to motor P.P CHHARI SL 01-06-13 04-06-13Standard Tools &
TacklesA Drawings and docs
Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings, docs and claibration
Individual. EM Stop SL 14-05-13 20-05-13Standard Tools &
TacklesA Drawings and docs
P.P CHHARI
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 31 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
EMS Cooling System Incomer of JB P.P CHHARI SL 05-05-13 08-05-13Standard Tools &
TacklesA Drawings and docs
JB to motor P.P CHHARI SL 31-05-13 01-06-13Standard Tools &
TacklesA Drawings and docs
Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings, docs and claibration
Machine Cooling System Incomer of JB P.P CHHARI SL 05-05-13 08-05-13Standard Tools &
TacklesA Drawings and docs
JB to motor P.P CHHARI SL 02-06-13 03-06-13Standard Tools &
TacklesA Drawings and docs
Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings, docs and claibration
Individual. EM Stop P.P CHHARI SL 14-05-13 20-05-13Standard Tools &
TacklesA Drawings and docs
Spray Cooling System Incomer of JB P.P CHHARI SL 05-05-13 08-05-13Standard Tools &
TacklesA Drawings and docs
JB to motor P.P CHHARI SL 04-06-13 05-06-13Standard Tools &
TacklesA Drawings and docs
Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings, docs and claibration
Individual. EM Stop P.P CHHARI SL 14-05-13 20-05-13Standard Tools &
TacklesA Drawings and docs
ECR MCC Room, MCC
Room, Basement &
Cable Vault
Cable laying & Termination Job A Kushwaha SL 01-05-13 30-06-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 32 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Earthing & Electronic Earthing A Kushwaha SL 15-05-13 30-06-13Standard Tools &
TacklesA Drawings and docs
TCM Control Room RIO Panel A Kushwaha SL 06-05-13 14-05-13Standard Tools &
TacklesA Drawings and docs
RIO Panel Netwrorking A Kushwaha SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
RIO Panel UPS Supply A Kushwaha SL 06-05-13 14-05-13Standard Tools &
TacklesA Drawings and docs
LC311 A Kushwaha SL 06-05-13 08-05-13Standard Tools &
TacklesA Drawings and docs
Control Desk + PC A Kushwaha SL 10-05-13 14-05-13Standard Tools &
TacklesA Drawings and docs
ACDB A Kushwaha SL 15-05-13 19-05-13Standard Tools &
TacklesA Drawings and docs
CCTV Monitor A Kushwaha SL 15-05-13 14-06-13Standard Tools &
TacklesA Drawings and docs
PA System A Kushwaha SL 15-05-13 14-06-13Standard Tools &
TacklesA Drawings and docs
FDA A Kushwaha SL 15-05-13 14-06-13Standard Tools &
TacklesA Drawings and docs
Earthing & Electronic Earthing A Kushwaha SL 15-05-13 30-06-13Standard Tools &
TacklesA Drawings and docs
Main control room OS21 A Sharma SL 10-05-13 20-05-13Standard Tools &
TacklesA Drawings and docs
Control Desk + PC A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 33 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
UPS Supply A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
ACDB A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
CCTV Monitor A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
PA System A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
FDA A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
Weighing Panel A Sharma SL 14-05-13 27-05-13Standard Tools &
TacklesA Drawings and docs
Earthing & Electronic Earthing A Sharma SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
Discharge Area control
roomRIO Panel R Gautam SL 30-05-13 06-06-13
Standard Tools &
TacklesA Drawings and docs
RIO Panel Netwrorking R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
RIO Panel UPS Supply R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
Control Desk + PC R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
ACDB R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
CCTV Monitor R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
PA System R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 34 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
FDA R Gautam SL 30-05-13 06-06-13Standard Tools &
TacklesA Drawings and docs
Earthing & Electronic Earthing R Gautam SL 15-05-13 30-05-13Standard Tools &
TacklesA Drawings and docs
Level 2 Control Room S Dey SL 00-01-00Standard Tools &
TacklesA Drawings and docs
Level 2 Panel S Dey SL 27-05-13 04-06-13Standard Tools &
TacklesA Drawings and docs
UPS Supply S Dey SL 26-05-13 31-05-13Standard Tools &
TacklesA Drawings and docs
Control Desk + PC S Dey SL 20-05-13 28-05-13Standard Tools &
TacklesA Drawings and docs
ACDB S Dey SL 27-05-13 29-05-13Standard Tools &
TacklesA Drawings and docs
CCTV Monitor S Dey SL 20-06-13 24-06-13Standard Tools &
TacklesA Drawings and docs
PA System S Dey SL 27-05-13 26-06-13Standard Tools &
TacklesA Drawings and docs
FDA S Dey SL 27-05-13 31-05-13Standard Tools &
TacklesA Drawings and docs
Earthing & Electronic Earthing S Dey SL 30-05-13 14-06-13Standard Tools &
TacklesA Drawings and docs
EMS Coil Incomer of JB (Isolator) A. Mukherjee SL 01-06-13 11-06-13Standard Tools &
TacklesA Drawings and docs
JB (Isolator) to Field A. Mukherjee SL 11-06-13 14-06-13Standard Tools &
TacklesA Drawings and docs
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 35 of 36
S. No Description Balance activity Responsible personExecuting
AgencyStart date Completion date
Tools and Tackles
Required
Safety
Precautions
taken
Quality Checks
Lighting systemLaying of Cable, installation of 70W
HPSV, 1 x 400W HPSV etc.S. Dey SL 31-05-13 30-07-13
Standard Tools &
TacklesA Drawings and docs
Repair Network
(Welding & Power
Sockets)
Laying of Cable, installation of
Welding & Power Sockets etc.S. Dey SL 31-05-13 30-07-13
Standard Tools &
TacklesA Drawings and docs
CCTV systems
Laying of Cable, installation of
Camera, Matrix Switcher, 22 " TFT
Colour Monitor etc.
S. Dey SL 31-05-13 30-07-13Standard Tools &
TacklesB Drawings and docs
Loud speaker intercomm
system
Laying of Cable, installation of Central
Control Unit etc, Wall/column mount
subscriber station, Table top Desk Top
Station (& Power Supply Unit with JB
S. Dey SL 31-05-13 30-07-13Standard Tools &
TacklesB Drawings and docs
Loud speaker talk back
system
Laying of Power Cable, Signal Cable,
LS Cable, installation of Wall
mounting Hand set with canopy,
Industrial Horn with driver unit, Desk
S. Dey SL 31-05-13 30-07-13Standard Tools &
TacklesA Drawings and docs
Plant telephone system &
accessories
Laying of PIJF telephone cables,
unarmored telephone cables,
installation of 30 pair & 50 pair
KRONE make distribution panel
S. Dey SL 31-05-13 30-07-13Standard Tools &
TacklesA Drawings and docs
Emergency Panel +
Group Emergency StopA. Mukherjee SL 27-05-13 01-07-13
Standard Tools &
TacklesA Drawings and docs
Local Area Network
(Level-1 & level-2)
Laying of SM & MM FO Cable,
installation of Layer-2 switches,
Ethernet network components for level-
1 & level-2 network, Network cabinets
S. Dey SL 30-05-13 30-08-13Standard Tools &
TacklesA Drawings and docs
FDA
Fixing of equipments (Fire Panel,
Response Individualicators, Manual
Call Point, Detectors etc)
S. Dey SL 31-05-13 30-06-13Standard Tools &
TacklesB Drawings and docs
Completeness of Loop Cable S. Dey SL 17-05-13 31-05-13Standard Tools &
TacklesA Drawings and docs
SL, UBEL,
ISP, MECON 01-06-13 15-09-13 A,B
SL, UBEL,
ISP, MECON 02-09-13 30-09-13 A,B
SL, UBEL,
ISP, MECON 30-09-13 A,B
Single Function Test
Integrated Test
Start Up CCM 1
Readiness for First Heat
A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles
B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 36 of 36