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7/18/2019 Cavitron Bobcat Pro - Manual de Servicio [Ingles]
http://slidepdf.com/reader/full/cavitron-bobcat-pro-manual-de-servicio-ingles 1/33
anu acture y:DENTSPLY ProfessionalDENTSPLY International1301 Smile Way
or , -
istributed by:ENTSPLY Canadaoodbridge, Ontario
Worldwide Service Centers
U . S . A .
DENTSPLY Professional
ec n ca erv ce an epa r epartment
301 Smile Way
York, PA 17404-1785
Phone: (800) 989-8826
Deutsch l and F rance Austra l i a
DENTSPLY DeTrey GmbH DENTSPLY DeTrey DENTSPLY (Australia) Pty. LtdDe-Trey-Strasse 1 17 Michael FARADAY 204-206 Gipps Street78467 Konstanz 78380 Montigny Le Bretonneux Abbotsford, Victoria 3067Germany France AustraliaPhone: 7531 583 0 Phone: (1) 30 14 77 77 Phone: (3) 9417 1666 (3) 9417 1777
U n i t e d K i n g d o m I t a l i a C a n a d a
t . e rey ta a s.r. . ana aHamm Moor Lane Via A. Cavaglieri, 26 161 Vinyl CourtAddlestone, Weybridge I-00173 Roma Woodbridge, OntarioSurrey KT15 2SE Italia L4L 4A3 Canada
ng an one: 06 723 3626 one: 905 851-6060Phone: (0) 1932 853422
Sw i ss Representat i ve
DENTSPLY DeTrey SàrlBaar OfficeOberdorfstr. 11342 aar
Switzerland
Prin ed in U.S. . Form # 81239 (10/03)
0086EC
ENTSPLY DeTrey GmbHe-Trey-Str. 1
onstanzGermany
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Cavitron ® Products
BOBCAT Pro Ultrasonic Scaler
Installation and Service Manual
ease rea care u y an comp ete y e ore operat ng un t.
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ease rea care u y an comp ete y e ore operatng unt.
Introduction
DENTSPLY® Pro ess ona s an ISO13485 cert ed com-
pany. A products are CE reg stered. The Cav tron®
BOBCAT® Pro U trason c Sca er s c ass ed by
Underwr ters aborator es Inc. w th respect to e ectr c shoc ,re, mechan ca hazards on y n accordance w th L 0 01-1
and Can/CSA C22.2 NO. 601.1 assigned control #13VA.
The Cav tron BOBCAT Pro U trason c Sca er meets the
EMC standards o EN 0 01-1-2:2001 and FCC Part 18
that nc udes m ts or rad ated and conducted em ss ons,
as we as requ rements or mmun ty to e ectrostat c d s-
charge, surges, power nterrupt ons and e ectromagnet c
nter erence.
The U trason c Sca er operates by convert ng ord nary AC
house current nto h gh requency current. The u trason c
system cons sts o two parts: an nsert and the e ectron c
system. The system ncorporates a c osed oop or automat ctun ng (operat ng requency s ad usted to be at resonance or
each nsert). The Cav tron BOBCAT Pro U trason c Sca er
produces 25,000 m croscop ca y sma stro es per second
at the nsert’s wor ng t p. Th s comb ned w th acoust c
effects of the coolant water, produces a synergistic action
that tera y "powers away" the heav est ca cu us depos ts
wh e prov d ng operator and pat ent com ort.
Tec n ca Support
There are no serv ceab e parts n th s dev ce. Re er aserv ce to a qua ed serv ce repa r ac ty. For techn -
cal support and repair assistance in the U.S., call Cavitron
Care
at 1-800-989-882 or 717-7 7-8502 Monday
through Fr day, 8:00 A.M. to 5:00 P.M. (Eastern T me). For
other areas,
contact your oca DENTSPLY representat ve.
Supp es & Rep acement Parts
To order supp es or rep acement parts n the U.S., contact
your oca DENTSPLY D str butor or ca 1-800-989-882
or 717-7 7-8502 Monday through Fr day, 8:00 A.M. to 5:00P.M. (Eastern T me). For other areas, contact your oca
DENTSPLY representat ve.
Caut on: U.S. Federa Law restr cts th s dev ce to sa e by or
on the order of a Dentist.
Webs te: www.pro ess ona .dentsp y.com
Cavitron BOBCAT Pro Ultrasonic Scaler
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Table of Contents
Section Section Title PageNumber Description of Contents Number
1 Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2 ontra n cat ons an arn ngs 3
2.1 ontra n cat ons
2.2 Warnings
3 recaut ons 3
3.1 recaut ons or ystems
3.2 Precautions for Ultrasonic Prophylaxis Procedures
4 Infection Control 4
4.1 Infection Control Information Reference Card
4.2 enera n ect on ontro ecommen at ons
4.3 Water Supply Recommendation
5 nsta at on nstruct ons 4-5
5.1 General Information
5.2 ater ne equ rements
5.3 Electrical Requirements
5.4 Unpacking the System
5.5 System Installation
5.6 ower or ower onnect on
5.7 Rear Panel Controls
5.8 Water Supply Connection
6 BOBCAT ® Pro Ultrasonic Scaler Description 6-7
6.1 ystem ontro s
6.2 Handpiece Holder
6.3 Handpiece
6.4 Cavitron
25K™ Ultrasonic Inserts
6.5 Foot Control Information & Operation
7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8 Techniques for Use 8
8.1 at ent os t on ng
8.2 Performing Ultrasonic Scaling Procedures
8.3 Patient Comfort Considerations
9 System Care 9
9.1 a y a ntenance– tart- p roce ures, etween at ents, ut- own roce ures
9.2 Weekly Maintenance
10 Specifications 0
11 Equipment Classifications 1
12 sposa o n t 1
13 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
13.1 Technical Support and Repairs
13.2 rou es oot ng an na ys s
14 Disassembly and Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-19
15 Replacement Parts 0
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Section 1: Indications
1.1 U trason c Proce ures
• A genera supra and subg ng va sca ng app cat ons.
• Per odonta debr dement or a types o per odonta d seases.
• Endodont c procedures.
Section 2: Contraindications and Warnings
2.1 Contra n cat ons
• U trason c Sca ers shou d not be used or restorat ve
denta procedures nvo v ng the condensat on o
ama gam.
• For opt mum per ormance use on y nserts
manu actured by DENTSPLY Pro ess ona .
2.2 Warn ngs
• Persons fitted with cardiac pacemakers, defibrillators
and other act ve mp anted med ca dev ces, have been
caut oned that some types o e ectron c equ pment m ght
nter ere w th the operat on o the dev ce. A though no
nstance o nter erence has ever been reported toDENTSPLY, we recommend that the handp ece and
cab es be ept at east to 9 nches (15 to 23 cm) away
rom any dev ce and the r eads dur ng use.
• There are a var ety o pacema ers and other med ca y
mp anted dev ces on the mar et. C n c ans shou d
contact the dev ce manu acturer or the pat ent’s
phys c an or deta ed n ormat on about the dev ce.
Section 3: Precautions
3.1 Precaut ons or A Systems
• Do not p ace the u trason c sca er on or next to a
rad ator or other heat source. Excess ve heat may
damage the u trason c sca er’s e ectron cs. P ace the
u trason c sca er where a r s ree to c rcu ate on a s des
and beneath t. Do not cover vents on rear pane .
• The u trason c sca er s portab e, but must be hand ed
w th care when mov ng.
• Equ pment ush ng and denta water supp y system
ma ntenance are strong y recommended. See Sect on 9:
System Care.
• C ose the water shut-o va ve n the denta water
supp y system every n ght be ore eav ng the o ce.
• The use o an n- ne water ter s recommended.
• Never operate the ultrasonic scaler without water
ow ng through the handp ece.
• Ground ng re ab ty can on y be ach eved when the
equ pment s connected to an equ va ent receptac e
mar ed “Hosp ta On y” or “Hosp ta Grade”.
3.2 Precaut ons or U trason c Prop y ax sProce ures
• L e a toothbrush, u trason c nserts "wear" w th use.
Inserts w th ust 2 mm o wear ose about 50% o the r
sca ng e c ency. In genera t s recommended that
u trason c nserts be d scarded and rep aced a ter 90
days, under norma use, to ma nta n opt ma e c ency
and avo d brea age. A DENTSPLY Insert E c ency
Ind cator s enc osed or your use.
• I excess ve wear s noted, or the nsert has been
bent, reshaped or otherw se damaged, d scard the
nsert mmed ate y.
• U trason c nsert t ps that have been bent, damaged,
or reshaped are suscept b e to n-use brea age and shou d
be d scarded and rep aced mmed ate y.
• Retract the ps, chee s and tongue to prevent contact
w th the nsert t p whenever t s p aced n the
patient’s mouth.
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Section 4: Infection Control
4.1 In ect on Contro In ormat on Re erence Boo et
For your conven ence, an In ect on Contro In ormat on
re erence boo et has been nc uded w th your Cav tron
BOBCAT Pro U trason c Sca er. Add t ona boo ets can
be obta ned by ca ng Customer Serv ce at 1-800-989-882
or 1-717-7 7-8502 Monday through Fr day, 8:00 A.M. to5:00 P.M. (Eastern Time). For other areas, contact your local
DENTSPLY
representat ve.
4.2 Genera In ect on Contro Recommen at ons
• As with all dental procedures, the use of universal
precaut ons ( .e., wear ng a ace mas , eyewear or ace
sh e d, g oves and protect ve gown) s recommended.
• For max ma operator and pat ent sa ety, care u y
o ow the In ect on Contro In ormat on procedures
deta ed n the boo et accompany ng your u trason c
sca er.
• As w th h gh-speed handp eces and other denta
dev ces, the comb nat on o water and u trason c
v brat on rom your Cav tron BOBCAT Pro U trason c
Sca er w create aeroso s. W th proper techn que,
much o the aeroso d spers on can be e ect ve y
contro ed and m n m zed. P ease care u y o ow theprocedura gu de nes n th s manua regard ng the use
o your u trason c sca er.
• A 0.12% ch orhex d ne pre-r nse (ORISTM s
recommended pr or to start ng any denta procedure.
.3 Water Supp y Recommen at ons
t s h gh y recommended that a denta water supp y systems
on orm to app cab e CDC (Centers or D sease Contro and
revent on) and ADA (Amer can Denta Assoc at on)
standards, and that a recommendat ons be o owed n terms
ush ng, chem ca ush ng, and genera n ect on controrocedures. See Sect ons 5.2 and 9.
Section 5: Installation Instructions
5.1 Genera In ormat on
I the nsta at on o your Cav tron BOBCAT Pro U trason c
Sca er s per ormed by someone other than tra ned
DENTSPLY D str butor personne or DENTSPLY Serv ce
Techn c ans, care shou d be ta en to observe the o ow ng
requirements and recommendations.
5.2 Water Line Requirements
• The System’s water supp y ne s actory nsta ed.
Do not d sconnect t rom the u trason c sca er.
• Incoming water supply line pressure to the ultrasonic
sca er must be 25 ps (172 Pa) m n mum to 0 ps
(414 Pa) max mum. I your denta water system’s
supp y ne pressure s above 0 ps , nsta a water
pressure regu ator on the water supp y ne to your
Cav tron BOBCAT Pro U trason c Sca er.
• A manua shut-o va ve on the denta water systemsupp y ne shou d be used so that the water can be
comp ete y shut-o when the o ce s unoccup ed.
• A ter n the denta water system supp y ne s
recommended so that any part c es n the water supp y
w be trapped be ore reach ng the u trason c sca er.
• A ter the above nsta at ons are comp eted on the
denta water supp y system, the denta o ce water ne
shou d be thorough y ushed pr or to connect on to the
u trason c system.
• A ter ush ng system ver y there are no ea s.
5.3 E ectr ca Requ rements
e er to Sect on 11: Spec cat ons.
5.4 Unpac ng t e Systemare u y unpac your Cav tron BOBCAT Pro U trason c
ca er and ver y that a components and accessor es are
nc uded:
1. Cav tron BOBCAT Pro U trason c Sca er w th actory
installed water supply line, handpiece assembly and
oot contro assemb y.
2. Detachab e AC Power Cord set.
3. E c ency Ind cators or Cav tron Inserts.
4. L terature Pac et.
5. Cav tron U trason c Inserts (quant ty opt ona ).
5.5 System Insta at on
• The BOBCAT Pro is designed for both horizontal and
vert ca p acement on a eve sur ace.
• Be sure un t s stab e and rest ng on our eet.
• Placing unit in direct sunlight may discolor plastic
hous ng.
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5.7 Power Cord/Power Connection
•Ver y the ON/OFF Contro Sw tch ocated on the rear
pane o the u trason c sca er s n the OFF pos t on
be ore proceed ng.
•P ug the detachab e AC Cord nto the bac o the
ultrasonic scaler and into an approved outlet.
5. Rear Pane Contro s
•The ON/OFF Contro Sw tch s ocated on the Rear
Pane o the Cav tron BOBCAT Pro U trason c Sca er.
The POWER INDICATOR s ocated on the Front Paneo the Cav tron BOBCAT Pro U trason c Sca er.
(See Sect on .1)
Section 5: Installation Instructions cont’d
5.8 Water Supp y L ne Connect on
•Connect the ree end o the u trason c sca er’s water
supp y ne to the denta water supp y ne or a Cav tron
Dua Se ectTM
D spens ng System. I your u trason csca er’s water supp y ne s prov ded w th a qu c
d sconnect, connect the qu c d sconnect to the denta
water supp y ne or a Cav tron Dua Se ect D spens ng
System.
•Inspect a connect ons to ma e certa n there are
no ea s.
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Section 6: BOBCAT Pro Ultrasonic Scaler Description
an p ece
Holds all Cavitron 25K Ultrasonic Inserts
nd transmits energy from the ultrasonic
caler to the insert.
Power Controlurn no to se ect u trason c
power level for operation. Clockwise
increases power and counterclockwise
ecreases power.
Power Indicator Light
Illuminates when
POWER ON/OFF
ontro w tc s .
ent
water flow level for operation. Clockwise
decreases water flow and counterclockwise increases water
ow. e water ow rate t roug t e an p ece a so eter-
m nes t e temperature o t e coo ant water. ow ow rates
produce warmer water. High flow rates produce cooler water.
With experience, you will be able to determine the best setting
between the minimum and maximum flow rates for optimum
operat ng e c ency an pat ent com ort.
.1 System
Handpiece Ho
Safely holds t
Scaler’s Hand
without an ins
ystem s not
nsert e
.3 Han p ece
The Cav tron BOBCAT Pro U trason c Sca er handp ece accepts a Cav tro
Note: Handp ece does not detach rom the cab e.
Foot Contro
See Section 6.5
.2 Han p ece Ho er
Vertical Orientation
Seat handpiece withdownward action
s shown.
Horizontal Orientation
Squeeze handpiece intoholder as shown.
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Section 6: BOBCAT Pro Ultrasonic Scaler Description cont’d
.4 Cav tron 25K U trason c Inserts
The many styles of Cavitron® 25KTM Inserts are easily interchangeable for various procedures and applications.
See enc osed boo et or spec c n ormat on.
O-Ring
rov es sea or an p ece coo ant.
O-Ring should be replaced when worn.
onnecting Body
Transfers and amplifies mechanical
mot on o stac to nsert t p.
Insert Tip
Shape and size of tip
eterm nes access an
a aptat on. re eate
water directed to tip. Insert Marking
Manufacturer, Date (YYMM),
Frequency, Insert Type. Tip Shape,
p ot um er app ca e
E.g. DENTSPLY 9608 25K FSI-SLI-10S
Finger GripMagnetostrictive Stack
onverts energy provided by
t e an p ece nto mec an ca
scillations used to activate
the ultrasonic insert tip.
Ho d the handp ece n an upr ght pos t on. Act vate the oot contro to b eed w th water any a r bubb es that m ght be trapped
ns de the handp ece. Lubr cate the rubber o-r ng on the nsert w th water be ore p ac ng t nto the handp ece. Fu y seat nsert
with a gentle push-twist motion. DO NOT FORCE.
.5 Foot Contro In ormat on & Operat on
The o ow ng operat ng character st cs app y when us ng your Cav tron BOBCAT Pro U trason c Sca er w th Cav tron
U trason c Sca ng Inserts and the PEC-2 Endoson c Insert.
e u trason c nsert t p s
ct vate an rr gat ng water.
ot u trason c act vat on
and irrigating flow stop.
oot ontro
epresse ...
oot ontro
re ease ...
NOTE: Water may drop from insert tip after deactivation of foot control from pressure in handpiece.
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Section 7: Accessories
1. AC Power Cord set
2. Cav tron® U trason c Inserts
3. Cav tron® Dua Se ectTM D spens ng system
For deta ed n ormat on, contact your oca DENTSPLY
representat ve or author zed DENSTPLYd str butor.
Section 8: Techniques for Use
8.1 Pat ent Pos t on ng
• For opt ma access to both the upper and ower arches,
the bac rest o the cha r shou d be ad usted to a 45
degree ang e. Th s assures pat ent com ort and
c n c an v s b ty.
• Have the pat ent turn h s/her head to the r ght or e t.
A so pos t on ch n up or down depend ng upon the
quadrant and sur ace be ng treated. Evacuate rr gant
us ng e ther a sa va e ector or H gh Vo ume Evacuator
(HVE).
8.2 Per orm ng U trason c Sca ng Proce ures
• Note: Refer to the Infection Control InformationBoo et supp ed w th your system or genera
procedures to be o owed at the beg nn ng o each day
and between pat ents.
• The edges o Cav tron® U trason c Inserts are nten-
t ona y rounded so there s tt e danger o t ssue acera-
t on w th proper u trason c sca ng techn que. Whenever
the nsert t p s p aced n the pat ent’s mouth, the ps,
chee and tongue shou d be retracted to prevent
acc denta contact w th the act vated t p.
• Ho d the empty handp ece n an upr ght pos t on over a
s n or dra n. Act vate the Foot Contro unt water ex ts.
• Lubr cate the rubber o-r ng on the nsert w th water
be ore p ac ng t nto the handp ece. Fu y seat nsert
w th a gent e push-tw st mot on. DO NOT FORCE.
• Act vate the System. Ho d the handp ece over a s n or
ra n. (Chec spray to ver y u d s reach ng the wor ng
end o the nsert t p). Ad ust the Water Contro nobto ensure adequate ow. Greater ow sett ngs prov de
coo er rr gant.
• In general, it is suggested that a "feather-light touch" be
sed or u trason c sca ng. The mot on o the act vated
t p and acoust c e ects o the water, n most cases, s
adequate to remove even the most tenac ous ca cu us.
• Per od ca y chec the Cav tron U trason c Insert or
wear w th the Cav tron Insert E c ency Ind cator.
• The use o a sa va e ector or H gh Vo ume Evacuator
(HVE) s recommended dur ng a procedures.
• Set the u trason c sca er’s Power Contro nob to the
owest e ect ve power sett ng or the app cat on and the
se ected nsert.
8.3 Pat ent Com ort Cons erat ons
easons or sens t v ty
• Incorrect t p p acement. The po nt shou d never be
d rected toward tooth root sur aces.
• Not eep ng t p n mot on on tooth. Do not a ow the
nsert to rema n n a stat c pos t on on any one area o
the tooth. Change the nsert’s path o mot on.
• App y ng excess ve pressure. Use a very ght grasp
and pressure, w th a so t t ssue u crum wheneverposs b e, espec a y on exposed cementum.
• I sens t v ty pers sts, decrease power sett ng and/or
move rom the sens t ve tooth to another and then return.
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Section 9: System Care
.1 Da y Ma ntenance
It s recommended that you per orm the o ow ng
ma ntenance procedures to he p m n m ze b o- m
formation in the water path of your Cavitron BOBCAT Pro
U trason c Sca er wh ch cou d a ect the water ow to the
u trason c nsert, and sca ng per ormance.
Start-Up Procedures at the beginning of the day:
1. Open the manua shut-o va ve on the denta o ce
water supp y system.
2. Turn the System ON us ng the ON/OFF contro sw tch.
(See ustrat on on page 5). Ver y the Power Ind cator
L ght s t.
3. Set the Power Contro nob to the m n mum sett ng.
4. Set the Water Contro nob to max mum.
5. Ho d the Handp ece (w thout an nsert nsta ed) upr ght
over a s n or dra n. Act vate the Foot Contro and ush
the water ne or a east 2 m nutes.
. P ace a ster zed nsert nto the Handp ece and set theWater Contro nob and Power Contro nob to your
pre erred operat ng pos t on.
Between Patients:
1. Remove u trason c nsert used, c ean and ster ze.
2. D s n ect the sur aces o the cab net, Power Cord,
Handp ece and cab e assemb y, and Foot Contro and
cab e assemb y by app y ng an approved non- mmers on
type d s n ectant so ut on* care u y o ow ng the
nstruct ons prov ded by the d s n ectant so ut on
manu acturer. To c ean system, generous y spray
d s n ectant so ut on on a c ean towe and w pe a
sur aces. D scard used towe . To d s n ect system,generous y spray d s n ectant on a c ean towe and
w pe a sur aces. A ow d s n ectant so ut on to a r
dry. Never spray d s n ectant so ut on d rect y on the
u trason c sca er.
3. Set the power to m n mum and ho d the handp ece over a
s n or dra n and ush the water ne at max mum water
ow or 30 seconds.
4. When ready, p ace a ster zed nsert nto the handp ece.
Shut-Down Procedures at the end of the day
1. Remove ultrasonic insert used, clean and sterilize.
2. Turn the System OFF.
3. D s n ect the sur aces o the cab net, Power Cord,
Handp ece and cab e assemb y, and Foot Contro and
cab e assemb y by app y ng an approved non- mmers on
type d s n ectant so ut on* care u y o ow ng the
nstruct ons prov ded by the d s n ectant so ut on
manu acturer. To c ean system, generous y spray
d s n ectant so ut on on a c ean towe and w pe a
sur aces. D scard used towe . To d s n ect system,
generous y spray d s n ectant on a c ean towe andw pe a sur aces. A ow d s n ectant so ut on to a r
dry. Never spray d s n ectant so ut on d rect y on the
u trason c sca er.
4. C ose the manua shut-o va ve on the denta water
supp y system.
*NOTE: Water-based d s n ectant so ut ons are pre erred.
Some a coho -based d s n ectant so ut ons may be harm u
and may d sco or p ast c mater a s.
9.2 Wee y Ma ntenance
n o ee roce ures(when connected to a DualSelect Dispensing System).
1. Fo ow the end o wee procedures sted n the
Dua Se ect
D spens ng System manua .
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Section 10: Specifications
av tron ro: ystems
Electrical Voltage 115V Gen-130Gen-130 (Model approved for U.S. application)
urrent 0.8 amps @ 115V (80VA)Frequency 50/60 Hertz
Water Pressure 25-60 psig
Flow Rate Minimum setting (CW) = 0 ml/min Maximum setting (CCW) > 60 ml/min
Weight 6 lb. (2.7 Kg)mens ons e g t: 8 n.
t : 3.8 n. ept : 8 n.
Handpiece Cable: 96 in.
Foot Control Cable: 96 in. Power Cord: 96 in.
Water Supply Line: 96 in.
Cavitron BOBCAT Pro: 220/230/240 VAC Systems
ectrca o tage 220 en-130
230 en-130 240V Gen-130A, Gen-130E
Current 0.4 amps @ 220V/230V/240V (80VA)
Frequency 50/60 Hertz
Water Pressure 172-414 kPaFlow Rate Minimum setting (CW) = 0 ml/min Maximum setting (CCW) > 60 ml/min
Weight 2.7 kg
Dimensions Height: 20.3 cm Width: 9.6 cm
Depth: 20.3 cm an p ece a e: 2.4 m
oot ontro a e: 2.4 m Power Cord: 2.4 m
Water Supply Line: 2.4 m
PERATING ENVIRONMENT
Temperature 10 to 25 degrees Celsius
Relative Humidity 30 to 75 percent ( non-condensing)
Temperature 0 to 70 degrees Celsius
Relative Humidity 10 to 95 percent ( non-condensing)
tmosp er c ressure 500 a to 1060 a
SYMBOLOGY
AC POWER
TYPE B APPLIED PART EQUIPMENT
PROTECTIVE EARTH (GROUND)
Footswitch not for operating theatres
Protection Class- IPX1
IPX1 Classification of ingress of water
e er to nstruct on
manua or n ormat on
e nternat ona - ar
Proof of product compliance
with EMC directive (89/336/EEC)
MEDICAL EQUIPMENT
ITH RESPECT TO ELECTRIC SHOCK, FIRE ANDW
HANICAL HAZARDS ONLY IN ACCORDANCE WITHMECUL-2601-1/60601-1, CAN/CSA C22.2 NO.601.1
3VA
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Section 11: Equipment Classifications
• Type o protect on aga nst e ectr c shoc : C ass 1
• Degree o protect on aga nst e ectr c shoc : Type B
• Degree of protection against the harmful ingress of water: Ordinary
• Mode o operat on: Cont nuous
• Degree o sa ety o app cat on n the presence o a ammab e
anaesthet c m xture w th a r or w th oxygen or n trous ox de:
Equ pment not su tab e or use n the presence o ammab e anaesthet c or oxygen.
• Accord ng to med ca dev ce d rect ve: IIA (ru e 9)
Section 12: Disposal of Unit• In accordance with local and state laws.
Section 13: Troubleshooting and Analysis
13.1 Trou es oot ng an Ana ys s
A though serv ce and repa r o the Cav tron BOBCAT Pro
U trason c Sca er shou d be per ormed by DENTSPLY
personne , the o ow ng are some bas c roub eshoot ng
procedures that w he p avo d unnecessary serv ce ca s.
Genera y, chec a nes and connect ons to and rom the
u trason c sca er. A oose p ug or connect on w o ten create
problems. Check the settings on the ultrasonic scaler’s knobs.
13.2 Tec n ca Support an Repa rs
or techn ca support and ass stance n the U.S. ca
1-800-989-882 or 717-7 7-8502 Monday through Fr day,
8:00 A.M. to 5:00 P.M. (Eastern T me). For other areas,
ontact your oca DENTSPLY representat ve.
Section 13: Troubleshooting and Analysis continued on page 12
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SYMPTOMS CAUSES CORRECTIVE MEASURES
Cav tron® BOBCAT® Pro 1. Fau ty wa out et 1. Chec wa out et and au ty ta e necessary
U trason c Sca er does not correct ve measures.
power up: p ot ght does notum nate. 2. Damaged Power Cord. 2. Rep ace the power cord.
3. Fuse F1 and/or F2 b own. 3. Rep ace uses F1 and F2 w th spec ed uses.
4. Damaged On/O sw tch. 4. Rep ace On/O sw tch.
No power to c rcu try. 1. Un t s nsta ed n a con ned 1. Therma cutout bu t nto trans ormer opened.
S o-B o Fuses good. area (such as a cab net), or s Rep ace trans ormer and prov de adequate a r
too c ose to a heat source to c rcu at on around un t.
ensure proper a r c rcu at on
around un t.
S o-B o use F1 and/or F2 a ed. 1. Short or a ure n un t. 1. Unp ug trans ormer secondary cab e rom the board at J4.
A. Fuse blows. Check for short circuit in On/Off
sw tch and/or trans ormer.
B. Fuse o ay. Chec U trason c PC board and/or
Dar ngton trans stor or short.
Low nsert sca ng power or nsert 1. Insert Ma unct on. 1. Test w th another Cav tron nsert. I test nsert
stops v brat ng when contact ng wor s proper y, d scard the or g na nsert.
tooth sur ace
2. Insert s not pushed n ar enough 2. Chec nsert s u y seated n the handp ece.
or automat c p c -up
3. Dar ngton Therm stor act vated 3. BOBCAT® Pro un t was operated at h gh power due to over-heat ng cond t on. sett ng w thout an nsert nsta ed n the handp ece
or an extended per od o t me. Power o the
un t and a ow t to coo and reset.
4. 30khz insert erroneously 4. BOBCAT® Pro unit is designed to operate with
nsta ed n handp ece. Cav tron® 25 hz nserts.
Interm ttent sca ng power. 1. Ma unct on n handp ece. 1. Unp ug the Handp ece cab e connector at J2 and
chec cont nu ty o the w res.
A. Connect ohmmeter between RED–GRN
w re term na s.
B. Connect ohmmeter between RED-WHT and
RN-WHT w re term na s. F ex the hand
p ece cab e and chec or nterm ttent read ngs.
I ohmmeter read ng s not cons stent or not
read ng, handp ece and cab e assemb y s e y
to be damaged and shou d be rep aced.
Section 13: Troubleshooting and Analysis cont’d
Handpiece Terminal Nominal Resistance Red-Green 1 Ohm
Red-White 20 Ohms
Green-White 20 Ohms
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SYMPTOMS CAUSES CORRECTIVE MEASURES
2. Loose w r ng or de ect ve so der 2. Loose w r ng or de ect ve so der o nt n un t w r ng.
o nt n un t w r ng
3. Foot Contro cab e or peda 3. Unp ug the RED - BLK w res rom the u trason c
assemb y has an nterm ttent PC board and test or cont nu ty and Foot Contro
connect on. operat on. F ex the Foot Contro cab e near the
pedal and back panel strain relief.
andp ece heats up. 1. Insu c ent water to coo 1. Increase the sett ng on the avage contro unt
handp ece. handp ece runs coo .
2. A r trapped n the handp ece. 2. When the nserts are changed, ho d the handp ece
n an upr ght pos t on unt the trapped a r s
removed and the water ows proper y.
nsu c ent water rom sca er 1. Low water pressure. 1. Measure water pressure at denta o ce. Ad usthandp ece. ncom ng source water pressure to spec cat on.
2. Water supp y hose or handp ece 2. Remove b ue water hose rom un t and ush.
tub ng c ogged. Remove and ush handp ece water tub ng.
3. Handp ece cab e water tub ng 3. Remove restr ct on poss b e or rep ace
nd wires twisted. handpiece assembly.
o water ow. 1. H gh denta o ce water 1. Insta a water pressure regu ator on the ma n
pressure. water supp y ne and reduce the pressure to
0 ps .
Water dr ps rom the handp ece 1. Water so eno d va ve ea ng 1. Repa r or rep ace so eno d va ve assemb y.hen not operat ng. due to trapped debr s. P ug the water supp y hose nto an a r
source to b ow out the d rt. I the ea pers sts,
rep ace the regu ator/so eno d assemb y.
Water spray rom nsert s not 1. Improper water ow ad ustment. 1. Re er to DENTSPLY® Cav tron® “BOBCAT® Pro
proper y cover ng the operat ng U trason c Sca er- rect ons For Use” or
rea o the act vated t p. nstruct ons on water ow ad ustment.
2. Insert s part a y c ogged. 2. Use sma smooth p ers, re-pos t on the water
-sty e nsert water tube tube and d rect the spray at the bac o the nsert t p
ncorrect y a med.
Water leak from the handpiece 1. O-ring worn on insert. 1. Replace the o-ring.
h e n operat on.
2. Water ea n p ast c water ne 2. Rep ace the handp ece and cab e assemb y.
at handp ece or ns de the
handp ece assemb y.
nsert v brates but no water, or 1. Fau ty water supp ed to un t. 1. Chec the water supp y ne to the un t and ta e
nsu c ent water vo ume, ows necessary act on to nsure spec ed pressure.
rom the handp ece.
Section 13: Troubleshooting and Analysis cont’d
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SYMPTOMS CAUSES CORRECTIVE MEASURES
2. Damaged water need e va ve. 2. Rep ace the water need e va ve assemb y.
3. Obstruct on or m nera 3a. emove the nsert and turn the water va ve u depos ts n the water system open. Observe the water ow. I the ow s
n the un t ood, then the obstruct on s n the nsert.
3b. I the obstruct on s not n the nsert, then
remove the handp ece water ne at so eno d and
chec the water ow. I ow s good, then the
obstruct on s n handp ece supp y ne.
Rep ace the handp ece and cab e assemb y.
4. Fau ty So eno d. 4. Rep ace the water so eno d assemb y.
Water ow not contro ab e by 1. Ma unct on o water need e 1. Rep ace the water so eno d assemb y.
turn ng the water ad ustment nob. va ve.
ont nuous c c ng or no c c 1. Damaged oot contro assemb y. 1. Chec oot contro by d sconnect ng t at the
hen stepping on the foot control. PC board and checking its operation with an ohm-
meter. I de ect ve, repa r or rep ace.
nserts cannot be nsta ed n the 1. O-r ng on the nsert s dry. 1. Lubr cate the o-r ng w th water. I the o-r ng s worn,
handp ece proper y. rep ace t.
2. Incorrect O-r ng nsta ed on 2. Rep ace the nsert O-r ng w th Cav tron O-r ngs.
the nsert. O-r ngs are ava ab e n pac s o 12. Green P/N
2 05, B ac P/N 2351
Section 13: Troubleshooting and Analysis cont’d
Section 14: Disassembly and Service Procedures
14.1 Ca net Hous ng Remova
1. Power o the Bobcat Pro Sca er us ng the rear
roc er sw tch.
2. Unp ug the Power Cord rom the rear receptac e.
3. D sconnect the water supp y by unp ugg ng the qu c
d sconnect at the supp y. Depress the t p o the qu c
disconnect in a suitable container to relieve the water
pressure.
4. P ace the Bobcat Pro Sca er n the hor zonta pos t on.
Use a 3/32 nch Hex dr ver and remove the two (2)
button head cap screws ad acent to the rear c ear
bumpers.
5. Use a 3/32 nch Hex dr ver and remove the two (2)
screws on the Bac Pane . S de the bac pane away
rom the mo ded hous ng and p ace t to the r ght o
the Sca er.
. Use a magnet c Torx dr ver and remove the two
#8 x 1/2" H -Lo Torx screws ocated ns de the cab -
net hous ng above the power potent ometer. Remove the
screws comp ete y.
7. Grasp the exposed chass s above the water so eno d
and pu t stra ght bac away rom the mo ded
hous ng. The two ront pane nobs w d sengage
rom the sha ts.
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Section 14: Disassembly and Service Procedures cont’d
14.2 Fuse Rep acement
1. Power o the Bobcat Pro Sca er us ng the rear
roc er sw tch.
2. Unp ug the Power Cord rom the rear receptac e.
3. Use a 3/32" Hex Dr ver and remove the two (2) button
head cap screws on the bac pane . S de the bacpane away rom the mo ded hous ng and p ace t to
the r ght o the Sca er.
4. The uses are ocated on the Power Cord receptac e
modu e. Use a sma at b ade screwdr ver and t
the uses rom the c ps. Ensure not to spread apart or
de orm the use ho der c ps.
5. Replace the fuses with the specified current rating
and vo tage.
. Return the Bac Pane to the Sca er un t.
A. Ensure the ground w re and Power sw tch w res
are routed to prevent damage.
B. A so chec that the Handp ece and Foot Contro
cab es are not trapped by the rear pane .
C. The Bac Pane shou d be u y surrounded by
the mo ded cab net hous ng.
7. Use a 3/32" Hex dr ver and secure the Bac Pane
us ng the two button head cap screws.
14.3 Foot Contro Assem y Rep acement
1. Fo ow the steps above n Sect on 14.1 or "Cab net
Housing Removal".
2. Cut the two p ast c w re t es at the trans ormer ug and
ground ug term na . 3. Unp ug the Foot Contro w re term na s at the
U trason c PC board J5 (FS1 & FS2) and the ground
ug at the chass s ground term na .
4. Use a Heyco No. 29 Stra n Re e Too to extract the
stra n re e and o d Foot Contro cab e rom the
Bac Pane . Remove the stra n re e or reuse on the
rep acement Foot Contro cab e.
5. Insert the rep acement Foot Contro cab e through the
ho e n the chass s.
. Gu de the Foot Contro cab e under the trans ormer
ower mount ng bo ts, up beh nd the 24 VAC eads
and between the P ast c Sh e d and trans ormer.
7. Tw st the b ac and red Foot Contro w res together,2-3 turns. Attach the long Black Wire to the FS1 PC
board term na and the Red w re to the FS2 term na .
8. Attach the shorter Ground Sh e d w re term na to the
Fast-On tab. aution: Route the gray Foot Contro
cab e sh e d and ground w re be ow the meta chass s
- to prevent t rom com ng n contact w th the
PC board.
9. A ow enough s ac n the cab e. P ace the stra n
re e around the Foot Contro cab e w th the c os ng
tab pos t oned upward.
10. Secure the Foot Contro cab e w th two new cab e
ies where the original ones were removed.
11. Use the Heyco Stra n Re e too to nsert the secure
the stra n re e . Pu on the Foot Contro cab e to
ver y a secure t.
12. S de the chass s nto the mo ded hous ng and secure w th the two #8 X 1/2” H -Lo Torx screws above the
potent ometer.
13. Fasten the chass s to the cab net hous ng w th two
#8-32 X 3/8" button head cap screws us ng a 3/32"
Hex dr ver.
CHASSIS INSTALLATION WITH ALIGNMENT
TOOL:
I the chass s a gnment too s ava ab e, screw t onto
the water need e va ve threaded sha t be ore s d ng the
chass s nto the hous ng. Fasten the chass s to the hous ng
with the two Hi-Lo screws and the two button head cap
screws be ore remov ng the a gnment too .
CHASSIS INSTALLATION WITHOUT ALIGNMENT
TOOL: S de the chass s nto the hous ng. Insta but do not
t ghten the two H -Lo screws above the potent ometer and the
two button head cap screws at the rear edge o the hous ng.
Gent y push the water Need e va ve sha t unt t s exact y
centered n the cab net hous ng open ng. T ghten the our
screws. Con rm the pos t on o the need e va ve sha t n the
hous ng.
14. Return the Bac Pane to the Sca er un t.
A. Ensure the ground w re and Power sw tch w res are routed to prevent damage.
B. A so chec that the Handp ece and Foot Contro
cables are not trapped by the Back Panel.
C. The Bac Pane shou d be u y surrounded by
the mo ded cab net hous ng.
15. Fasten the Back Panel to the chassis with the #8-32
X 3/8" button head cap screws us ng a 3/32"
Hex dr ver.
1 . Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. Be sure to turn the Need e Va ve
contro sha t u y c oc w se, by hand, be ore
nsta ng the Lavage Knob. The Power nob po nter
rotat on must match the sca e on the cab net hous ng.
14.4 Han p ece Assem y Rep acement
1. I poss b e, p ug the water supp y hose nto a
compressed a r source ( 0 ps max.) and operate the
Sca er to d scharge a water n the sca er and
handp ece. Ad ust the Power nob to m n mum (ccw.)
and the Lavage knob to full maximum (ccw.) flow.
2. Fo ow the steps above n Sect on 14.1 or "Cab net
Hous ng Remova ".
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Section 14: Disassembly and Service Procedures cont’d
3. Unp ug the 3-w re Handp ece cab e rom J2 on the
U trason c PC board. Cut the p ast c cab e t e.
4. D sengage the stra n re e by s d ng t rom the
chass s.
5. Use a 9/1 nch open-end or deep soc et wrench
and oosen the brass nut on the Lavage Need e
Va ve. Rotate the va ve counter-c oc w se to a oweas er access to the c ear HP water tub ng n the
chass s open ng.
6. Detach the clear tubing from the barbed fitting.
Remove the o d HP cab e and tub ng.
7. Insert the c ear water tub ng rom the rep acement
HP into the black tubing. Use smooth long nose
p ers to ocate the tub ng. The tub ng shou d not
be ooped around b ac supp y need e va ve tub ng.
8. Insert the 3-w re cab e through the open ng above
the water so eno d and p ug the connector to J2.
S de the stra n re e nto the chass s open ng. Use
a p ast c cab e t e and secure the water so eno d
w res and HP cab e to the PC board support. 9. Do NOT cut o the excess c ear tub ng. Instead,
orm 2-3 gradua oops and attach the end o the
tub ng to the need e va ve barbed tt ng.
Use emery c oth to gr p the tub ng and s de t
comp ete y over the barbed tt ng. Exerc se caut on
to avo d punctur ng the tub ng. Be sure the c ear
tub ng s not p nched by the p ast c barr er and has
ree movement.
10. Rotate the Needle Valve back to its original position
by d rect ng the HP barbed tt ng downward and
t ghten. T ghten to 25 n- bs. Pos t on the excess
handp ece water tub ng n the area beh nd the Need e
va ve by orm ng two oops. Do not t e or tang e the
tub ng. The tub ng must be ree mov ng.
11. Temporar y s de the Bac Pane aga nst the chass s
and secure t to the chass s by nsta ng the upper
screw. Connect the water and AC power cord. Power
up the un t, nsta an nsert n the handp ece, and
chec the sca ng power and water ow.
12.Fo ow the current y approved test procedure and
ca brate the sca er. Unp ug the power cord and
water supp y hose.
13.Remove the Bac Pane , chec or ea s, and re-
nsta the chass s nto the cab net hous ng. Secure
the two cabinet screws above the PowerPotent ometer and the two screws ad acent to the
c ear bumpers. Inspect the Bac Pane ground w re
and Power Sw tch cab e. Insta the Bac Pane and
secure w th two #8-32 X 3/8" Button Head Cap
screws us ng a 3/32" Hex dr ver.
14. Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. The Power nob po nter rotat on
must match the sca e on the cab net hous ng.
Reconnect the sca er and chec proper operat on.
14.5 Power Trans ormer Rep acement
1. Fo ow the steps n Sect on 14.1 or "Cab net
Housing Removal".
2. Care u y unp ug the our (4) w re term na s rom the
trans ormer ugs. The two gray w res are connected
to the secondary s de o the trans ormer. 3. Us ng a 11/32 nch nut dr ver, remove the two nuts
ocated at the bottom o the trans ormer. S de out
the two mach ne screws and remove the trans ormer.
4. Trans er the two mach ne screws and nuts rom the
ma unct on ng trans ormer rame to the rep acement
trans ormer. S de the trans ormer nto pos t on.
Pos t on the rep acement trans ormer w th the pr mary
term na s to the e t (towards the Bac Pane )
and the 24 vo t secondary term na s on the r ght. The
mach ne screws shou d be nserted through the top
two ho es rom the ront (term na s de) o the trans-
ormer. T ghten the Keps nuts to 25 ± 2 n. bs.
5. Place the transformer between the two mounting tabs
n the chass s. Insert the two mach ne screws rom
the bac o the trans ormer. Chec or trapped w res
or tub ng. Insta the two Keps nuts and t ghten to
25 ± 2 n. bs.
. The trans ormer term na ugs are rag e.
Gent y reconnect the secondary term na ugs.
The pr mary term na s shou d be nsta ed on the taps
match ng the Bobcat Pro sca er vo tage spec ed on
the Bac Pane . The wh te w re must be connected to
the "0" term na ug.
7. S de the chass s nto the mo ded hous ng and secure
w th the two #8 x 1/2" H -Lo Torx screws above the potent ometer.
8. Fasten the chass s to the cab net hous ng w th two
#8-32 X 3/8" button head cap screws us ng a 3/32"
Hex driver.
9. Return the Bac Pane to the Sca er un t.
A. Ensure the ground w re and Power sw tch w res
are routed to prevent damage.
B. A so chec that the Handp ece and Foot Contro
cab es are not trapped by the Bac Pane .
C. The Bac Pane shou d be u y surrounded by
the mo ded cab net hous ng.
10.Use a 3/32" Hex dr ver and secure the bac pane
w th two #8-32 X 3/8" Button Head Cap screws. 11. Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. The Power nob po nter rotat on
must match the sca e on the cab net hous ng.
14. Water So eno Rep acement
1. Fo ow the steps n Sect on 14.1 above or "Cab net
Hous ng Remova ".
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Section 14: Disassembly and Service Procedures cont’d
2. Re eve the water pressure by press ng the qu c
d sconnect t p n a su tab e conta ner. D sconnect the
b ue water hose rom the so eno d by unscrew ng the
hose nut.
3. Use a #2 Ph ps screwdr ver and remove the so eno d
screws.
4. Us ng a 11/32 nch nut dr ver, remove the two nutsand screws rom the bottom o the trans ormer. S de
out the two mach ne screws and remove the trans-
former. Without removing the transformer wire lugs,
rotate the trans ormer and p ace t over the top o the
chass s.
5. Using thin-pointed scissors or wire cutters, cut the
opaque shr n tub ng that covers the water tub ng and
so eno d barbed tt ng. Unp ug the b ue water tub ng
rom the ma unct on ng so eno d. D scard the shr n
tub ng and tr m 1/8" o the end o the b ue water
tub ng. Insta a 1
/ 2 p ece o c ear Heat Shr n
tub ng (P/N 2507 002) over the end o the tub ng.
. Insta the b ue tub ng on the so eno d barbed tt ng. The tub ng shou d be u y seated on the barb tt ng.
S de the c ear Heat Shr n tub ng up over the
so eno d tt ng. Use a ow-vo ume concentrated heat
gun to shr n the c ear tub ng. Gradua y heat a
s des o the tub ng. Start rom the center and move
toward the So eno d Va ve tt ng. Th s w ensure
that the tub ng s centered and prevent movement and
shr n age away rom the barb tt ng. Do not me t or
burn the black sleeve or blue tubing during the process.
Route the water tub ng under the p ast c barr er nto the
notch prov ded and beh nd the trans ormer mount ng tabs.
7. Pos t on the so eno d on the chass s and secure w th
hardware. The so eno d w res shou d be pos t oned
90° to the so eno d tt ngs or stra ght up. I the w res
are not proper y pos t oned, oosen the so eno d stem
nut and rotate the co , then re-t ghten.
8. Re- nsta the trans ormer. T ghten the screws secure y
and chec the Foot Sw tch w re rout ng.
9. P ug the So eno d W re connector nto J1 on the
U trason c PC board. T e the so eno d w re and
Handp ece cab e to the PC board support.
10. Insert the b ue water hose and hose nut through the
ower e t-hand ho e n the Bac pane . Connect the
hose to the So eno d tt ng and t ghten.
11. Temporarily fasten the Back Panel to the chassis using the upper screw. Connect the Bobcat Pro sca er to the
water and power supp y. Inspect the so eno d or
proper operat on and water ea s. I no ea s are
detected, d sconnect the power cord and unscrew the
Bac Pane .
12. S de the chass s nto the mo ded hous ng and secure
w th the two screws above the potent ometer.
13. Fasten the chass s to the cab net hous ng w th two
#8-32 X 3/8" button head cap screws us ng a 3/32"
Hex dr ver.
14. Return the Bac Pane to the Sca er un t.
A. Ensure the ground w re and Power sw tch w res
are routed to prevent damage.
B. A so chec that the Handp ece and Foot Contro
cab es are not trapped by the Bac Pane .
C. The Bac Pane shou d be u y surrounded by
the mo ded cab net hous ng. 15. Fasten the Bac Pane to the chass s w th two #8-32
X 3/8" button head cap screws us ng a 3/32" Hex dr ver.
1 . Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. The Power nob po nter rotat on
must match the sca e on the cab net hous ng.
17. Rotate the water Need e Va ve contro sha t u y c osed
(cw). Insta and u y seat the Lavage Knob on the sha t.
14.7 Lavage Nee e Va ve Rep acement
1. Remove the 9/16" brass locking nut and lock washer.
2. Rotate the Need e Va ve so the b ue water tub ng s
upward and the c ear tub ng Is ac ng downward.
3. Push the Need e Va ve bac nto the Chass s and t up
to remove the Need e va ve. Pu o the c ear
handp ece water tub ng.
4. Pu o and remove the opaque shr n tub ng that
covers the water tub ng and Need e Va ve barbed
tt ng. Unp ug the b ue water tub ng rom the
ma unct on ng Need e Va ve. D scard the shr n
tub ng and tr m 1/8" o the end o the b ue water
tub ng. Insta a 1
/ 4" p ece o c ear Heat Shr n tub-
ng (P/N 2507 001) over the end o the tub ng.
5. Insta the b ue tub ng on the Need e Va ve barbed tt ng. The tub ng shou d be u y seated on the barb
tt ng. S de the c ear Heat Shr n tub ng up over the
Needle valve fitting. Use a low-volume concentrated
heat gun to shr n the c ear tub ng. Gradua y heat a
s des o the tub ng. Start rom the center and move
toward the Need e Va ve tt ng. Th s w ensure that
the tube s centered and prevent movement and
shr n age away rom the barbed tt ng. Do not me t or
burn the b ac s eeve or b ue tub ng dur ng the
process. Route the water tub ng under the p ast c bar er
nto the notch prov ded and beh nd the trans ormer
mount ng tabs. Pos t on the excess handp ece water
tub ng n the area beh nd the Need e va ve by orm ngtwo oops. Do not t e or tang e the tub ng. The tub ng
must be ree mov ng.
. Screw the brass hex nut u y onto the Need e Va ve
and nsta the oc washer. Ang e the Need e Va ve
assemb y and pos t on t nto the mount ng ho e.
Insta the second oc washer and asten the assemb y
w th a hex nut. Chec Need e Va ve or entat on be ore
t ghten ng the nut.
7. Temporarily fasten the Back Panel to the chassis using
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Section 14: Disassembly and Service Procedures cont’d
the upper screw. Connect the Bobcat Pro Sca er to the
water and power supp y. Inspect the so eno d or
proper operat on and water ea s. I no ea s are
detected, d sconnect the power cord and unscrew the
Bac Pane .
8. S de the chass s nto the mo ded hous ng and secure
w th the two screws above the potent ometer. 9. Fasten the chass s to the cab net hous ng w th two
#8-32 X 3/8" button head cap screws us ng a 3/32"
Hex driver.
10. Return the Bac Pane to the Sca er un t.
A. Ensure the ground w re and Power sw tch w res
are routed to prevent damage.
B. A so chec that the Handp ece and Foot Contro
cab es are not trapped by the Bac Pane .
C. The Bac Pane shou d be u y surrounded by
the mo ded cab net hous ng.
11. Fasten the Bac Pane to the chass s w th two #8-32
X 3/8" button head cap screws us ng a 3/32"
Hex dr ver. 12. Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. The Power nob po nter rotat on
must match the sca e on the cab net hous ng.
14.8 Dar ngton Trans stor Rep acement
1. Fo ow the steps above n Sect on 14.1 or "Cab net
Housing Removal".
2. Use a T10 Torx dr ver and a 1/4 nch Nut dr ver to
remove the hardware on the Dar ngton Trans stor.
Use a so der extractor or so der w c to unso der the
eads o the Dar ngton Trans stor. Remove the
trans stor. The nsu at ng pad must be rep aced when
nsta ng a rep acement trans stor.
3. Insert the Dar ngton trans stor mount ng screws w th
at washers through the Dar ngton Mount PC board
and the Power Trans stor nsu ator. The nsu ator s
ocated between the Dar ngton Mount PC board and
meta chass s. P ace the trans stor nsu at ng S -pad
over the screws by match ng up the ho es to the
chass s. A gn and pos t on the rep acement
Dar ngton trans stor over the two mount screws and
the PC board. Insta the Therm stor, a oc washer
and secure them with a nut. Position the Thermistorw th ts eads upward. Be ore t ghten ng the hard-
ware, chec the a gnment o the nsu at ng pad and
trans stor eads. T ghten the trans stor hardware
us ng a T10 Torx dr ver and a 1/4” nch Nut dr ver to
8 ± 1 n. bs.
4. So der the trans stor eads to the Dar ngton Mount
PC board. Use approved so der ng techn ques to
create a h gh qua ty connect on. Cut o the excess
trans stor ead ust beyond the so der o nt.
5. Temporar y s de the Bac Pane aga nst the chass s
and secure t to the chass s by nsta ng the upper
screw. Connect the water and AC power cord.
Power up the unit, install an insert in the handpiece,
and chec the sca ng power and water ow.
. Fo ow the current y approved test procedure and
ca brate the sca er. Unp ug the power cord and
ater supp y hose. 7. Remove the Bac Pane and re- nsta the chass s nto
the cab net hous ng. Secure the two cab net screws
bove the Power Potent ometer and the two screws
d acent to the c ear bumpers. Inspect the Bac
ane ground w re and Power Sw tch cab e. Insta
the Bac Pane and secure us ng two 3/32 nch screws.
8. Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. The Power nob po nter rotat on
must match the sca e on the cab net hous ng.
econnect the sca er and chec proper operat on.
14.9 U trason c PC Boar Rep acement
1. Fo ow the steps above n Sect on 14.1 or "Cab net
Hous ng Remova ".
2. Unp ug the 24 VAC connector (J4), Foot Contro
connectors (J5 & J5), Water So eno d connector (J1)
and Handp ece Connector (J2) rom the U trason c
PC board.
3. Unso der the 3-w re ex b e umper rom the
Dar ngton mount board.
4. Use a 7/1 nch deep soc et to remove the nut on the
Power Potent ometer.
5. Use a T10 Torx dr ver and a 1/4 nch Nut dr ver toremove the hardware on the upper Dar ngton
Trans stor mount ng screw. Remove the Therm stor.
6. Use a 1/4 inch Nut driver and remove the hardware
on the Br dge Rect er.
7. Us ng ong nose p ers, compress the tabs on the PC
board supports and s mu taneous y t the board.
8. Unso der and trans er the Br dge Rect er to the
rep acement U trason c PC board or rep ace t. Do
not so der our eads to the rect er at th s t me.
App y a th n coat ng o therma grease to the bottom
o the rect er.
9. Insta one at washer over the sha t and nsert the
Power potent ometer through the ront pane . A gn the PC board over the three (3) c rcu t board supports
and press down un orm y. Insta the second at
washer and hex nut on the potent ometer. Use a
7/1 " wrench and t ghten the nut to 15-20 n. bs.
10. Inspect the rect er eads or correct nsta at on and
secure t w th the removed hardware.
Torque to 8 ± 1 n. bs. So der the our rect er eads.
11. Insert the eads o the ex b e umper nto the
Darlington mount board and solder.
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Section 14: Disassembly and Service Procedures cont’d
12. Re nsta the upper Dar ngton trans stor hardware.
Use a T10 Torx dr ver and a 1/4” nch Nut dr ver
and torque to 8 ± 1 n. bs. Route the Therm stor
w res n the PC board cut-out and secure w th RTV.
13. Re nsta the connectors or the so eno d, handp ece,
oot contro and AC power.
14. Temporar y s de the Bac Pane aga nst the chass sand secure t to the chass s by nsta ng the upper
screw. Connect the water and AC power cord.
Power up the un t, nsta an nsert n the handp ece,
and chec the sca ng power and water ow.
15. Follow the currently approved test procedure and
ca brate the sca er. Unp ug the power cord and
water supp y hose.
1 . emove the Bac Pane , secure a w res and re-
nsta the chass s nto the cab net hous ng. Secure
the two cab net screws above the Power
Potent ometer and the two screws ad acent to the
c ear bumpers. Inspect the Bac Pane ground w re
and Power Sw tch cab e. Insta the Bac Pane andsecure us ng two 3/32 nch screws.
17. Insta the Power and Lavage nobs. The nobs are
not nterchangeab e. The Power nob po nter
rotat on must match the sca e on the cab net hous ng.
Reconnect the scaler and check proper operation.
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ection 15: Replacement Parts
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