Carton Network

Embed Size (px)

Citation preview

  • 7/31/2019 Carton Network

    1/105

    TECHNOPRENEUR VENTURE

  • 7/31/2019 Carton Network

    2/105

  • 7/31/2019 Carton Network

    3/105

    emphasis will be corrugated packaging

    materials such as cardboard boxes

    primarily used for packaging goods and

    materials

    suitable for food,

    pharmaceuticals, hardware,

    and many other types of

    products

  • 7/31/2019 Carton Network

    4/105

    Born with the countrys move towardsindustrialization in the mid-1960s

    Progress, as with all things, was painfully slow

    at the beginning

    By the late 1970s to early 1980s,

    more than a dozen box plants were in

    operation in Peninsular Malaysia

  • 7/31/2019 Carton Network

    5/105

    To deliver products that meets our customer's

    satisfaction through:

    Commitment

    Service Efficiency

    Quality Products

    Competitive Price

    Prompt Delivery

  • 7/31/2019 Carton Network

    6/105

    Pioneer : Be the premier in the industry

    People : Be a great place to work where people

    are inspired to be the best they can be.

    Partners : Nurture a winning network of

    customers and suppliers, together we create

    mutual, enduring value.

    Planet : Be a responsible citizen that

    makes a difference by helping buildand support sustainable

    communities.

  • 7/31/2019 Carton Network

    7/105

    Profit : Maximize long-term return to

    shareowners while being mindful of our overall

    responsibilities.

    Productivity : Be a highly effective, lean and fast-moving organization.

  • 7/31/2019 Carton Network

    8/105

  • 7/31/2019 Carton Network

    9/105

    A company is a legal entity that is separate and distinct from its

    members and shareholders. When a company is formed, it is

    said to have become "incorporated".

    A company is capable of owning property,

    making contracts, employing people and

    being sued or of suing.

  • 7/31/2019 Carton Network

    10/105

    Number of members : Minimum 2 , Maximum 50

    Shares cannot be easily transferred by the members

    The company cannot invite the public to subscribe for any

    shares in or debentures of the company

    The company cannot invite the public todeposit money

  • 7/31/2019 Carton Network

    11/105

    Shall pay the registration fees

    The persons must subscribe their names to the memorandum

    of the company

    Shall lodge the memorandum and the articles of the company

    with the Registration

  • 7/31/2019 Carton Network

    12/105

    Companies Act 1965 is applied - the principal legislation

    governing the formation and operation of companies in Malaysia.

    It enables an association of persons to form various types of

    corporate organization known as registered company.

    It protecting the right and interests of shareholders

    in particular and investors in general,

    It provides facilities for the incorporation ofcompanies, its constitution, its relation with

    members and creditors, management and

    winding-up.

  • 7/31/2019 Carton Network

    13/105

    The separate legal person of a company exists independently

    of the members.

    A limited company has limited liability for

    shareholders.

    When a business failed, shareholders are protected against the

    loss of more than the nominal value of their shareholding.

    It provides greater capital potential than

    sole proprietorship and partnership. Most

    companies have ease in securing finance for

    growth.

  • 7/31/2019 Carton Network

    14/105

    May have difficulties to borrow as extensively

    as desired, precisely they have limited liabilitythus banks and financial institutions may be

    unable to recover their funds if the business

    fails.

    The growth is limited : as they cannot offer shares to the

    general public thus pass-through of losses to investors is not

    available.

    It restricts the right of members to transfer their shares.

  • 7/31/2019 Carton Network

    15/105

    PRIVATE (LIMITED) COMPANY

    Cannot sell shares to the general public.

    The name of private limited company ends

    with the word "Sendirian Berhad" or

    abbreviation "Sdn. Bhd.".

    Liability of the members are limited by shares in the

    memorandum.

    A member cannot be asked to pay more than the amount

    unpaid on his shares when the company is wound up.

    If he has paid in full for his shares, he cannot be asked for any

    further contribution.

  • 7/31/2019 Carton Network

    16/105

    1) Application to the Companies Commission of Malaysia

    (CCM) on the prescribed form (13A) to ensure the availability

    of the proposed company's name.

    1. Business may be registered using personal name or using a trade name.

    2. Complete the Business Registration Form (Form A)

    3. Every business owner and partner must sign the

    completed Form.

    4. Person responsible submit the application to counter

    or through online via SSM e-Lodgement services in the

    SSMs website

  • 7/31/2019 Carton Network

    17/105

    2) Stamp the company documents- Memorandum and articles of association at

    the Inland Revenue Board's Stamp Office

  • 7/31/2019 Carton Network

    18/105

    3) File necessary documents with the Companies Commission

    of Malaysia within three months after name reservation

    - The original Form 13A and a copy of the letter from the CCM approving

    the name of the company have to be attached as well.

    - The memorandum and articles of association and the statutory declaration of

    compliance (Form 48A)

    - The address or location of the registered office.

    - Form 6 (statutory declaration of compliance)upholding compliance with the requirements of the

    Companies Act 1965 and the Companies Regulations

  • 7/31/2019 Carton Network

    19/105

    4) Make a company seal

    5) Purchase statutory books and share certificates books

    6) Register with the Income Tax Department

    - Purchased from certain specialized stationery shops.

    - Registration of the company with the Inland

    Revenue Board (IRB) is done via :

    - Online http://ekl.hasil.gov.my/,

    OR- Form 9 (Certificate of Incorporation)

    - Form 49 (Return Giving Particulars in Register of

    Directors, Managers and Secretaries and Changes of

    Particulars)

  • 7/31/2019 Carton Network

    20/105

    7) Register for Employment Provident Fund (EPF)

    8) Register with Social Security Organization

    9) Notify the Director General of the InlandRevenue Board of the employment of

    workers

    - Promoters register with Employment Provident Fund by completing the

    applicable form (Form KWSP 1) and submitting the relevant documents

    - The promoter complete the form and submit the relevant documents.

    Form 1 (Employers' Registration Form)

    Form 2 (Employees' Registration Form)

  • 7/31/2019 Carton Network

    21/105

  • 7/31/2019 Carton Network

    22/105

    B2B Marketing (Business Marketing)

    Facilitating other industries operation by

    providing corrugated carton box for them ascomponents in product/service they offer.

  • 7/31/2019 Carton Network

    23/105

    Main Companies in BURSA with the need of

    carton box for their product delivery.

    For example: Stationeries Factory

    Computer & Electronics company.

    Any Industry with the need of

    carton box to complete

    packaging / operation.

  • 7/31/2019 Carton Network

    24/105

    Analyze the market size by adopt company list

    from Bursa Main Market list.

    Go through the nature of business for all the 856main company website linked by Bursa.

    Production (included foods) Palm Oil & Plantation

    Construction

    Yellow color to indicate category of potential market.

  • 7/31/2019 Carton Network

    25/105

  • 7/31/2019 Carton Network

    26/105

    702 (82%)

    154 (18%)

    ESTIMATE MARKET SIZE

    Don't need Carton Box in business

    Need Carton Box in business

  • 7/31/2019 Carton Network

    27/105

    Booming economy and a flourishing organised

    retail have raised the expectations

    Consumption of corrugated packaging will

    begin to expand again as the number and

    volume of goods packaged in corrugated

    increases

  • 7/31/2019 Carton Network

    28/105

    More and more in-line automatic plants are

    being set up

    Corrugated box makers gear up to meet thenew demands for high precision boxes with

    attractive graphics and large integrated

    production capacities

  • 7/31/2019 Carton Network

    29/105

    According to Malaysia Corrugated Carton

    Manufacturers Association (MACCMA), there

    are 72 companies manufacturing cartons.

    Northern 18

    Central 21

    Southern 20

    East 7

    Single Facer 6

  • 7/31/2019 Carton Network

    30/105

    Maximum Percentage 6.41 %

    Minimum Percentage 0.06 %

    Highest and Lowest Market Share in the Industry

    Based on Kraft Paper Consumption per Year

  • 7/31/2019 Carton Network

    31/105

    Our Kraft Paper Consumption

    / Year226.8 tonnes

    Total Industry Consumption 936,600 tonnes

    Estimated Market Share 0.0242 %

    http://c/Users/Jun4hong2/Desktop/Slides/Kraft%20Paper%20Consumption.xlsx
  • 7/31/2019 Carton Network

    32/105

    Number of Boxes per Company per year 74,800

    Number of Companies 12

    Standard Price RM 4.50

    Projected Sales RM 4,039,200

  • 7/31/2019 Carton Network

    33/105

    COST

    CUSTOMER

    CONVINIENCE COMMUNICATION

  • 7/31/2019 Carton Network

    34/105

    Acting as an intermediate process factory,

    therefore the price is consider as a sensitive

    issues which might directly influence the price ofcustomers products.

  • 7/31/2019 Carton Network

    35/105

    Encourage large order instead of little order to

    meet win-win situation.

    Provide product with different level of quality to

    meet diverse needs.

  • 7/31/2019 Carton Network

    36/105

    Assign three PR to in charge of three different

    area which is having most industries within

    Malaysia which is North Malaysia, East Malaysia,and Central Malaysia in order to put concentrate

    on customer from different area.

  • 7/31/2019 Carton Network

    37/105

    Review the customer product, understand their

    way of packaging and design a best fit carton box

    before we approach them to buy from us.

  • 7/31/2019 Carton Network

    38/105

    Production efficiency is important in order to

    foster customer loyalty and confidence toward our

    company.

    Provide product accessories.

    Polystyrene,

    Fiber board, Bubble wraper,

    Sealing tape,

    Sealing tape printing with its label,

    Bottle rack , etc.

    Example:

  • 7/31/2019 Carton Network

    39/105

    Polystyrene

  • 7/31/2019 Carton Network

    40/105

    Fiberboard Bubble Wraper

    Bottle

    Rack

  • 7/31/2019 Carton Network

    41/105

    Sealing Tape

  • 7/31/2019 Carton Network

    42/105

    Provide Catalog for On-line order and phone

    order.(Avoid from time and place restriction.)

  • 7/31/2019 Carton Network

    43/105

    Make sure the satisfaction of customers.

    Understand the diverse needs and wants amongthe core customers.

  • 7/31/2019 Carton Network

    44/105

    Reason :

    Product demand is highly price elastic

    The product is suitable for a mass market The product will face stiff competition

    soon after introduction

    There is not enough demand

    amongst consumers to makeprice skimming work

    Penetration pricing

  • 7/31/2019 Carton Network

    45/105

  • 7/31/2019 Carton Network

    46/105

    Forum Advertising

    Website

    Advertising Banner @ Website Doorstep Promoting

    Newspaper Advertising

  • 7/31/2019 Carton Network

    47/105

  • 7/31/2019 Carton Network

    48/105

  • 7/31/2019 Carton Network

    49/105

  • 7/31/2019 Carton Network

    50/105

    Address: 14, Jalan Wawasan 5/2, Pusat Bandar Puchong, Puchong, Selangor, 47100

    Building Type : Single Storey Factory Annexed 2 Storey Office (Partly furnished )

    Land Area : 1.04 Acre/ 45,100sf

    Built-up :

    Factory - 14,320sf

    2 Storey Office - 7,000sf

    Total - 21,320sf

    Electricity Supply : 3P 415V 1,000Amps

    Floor: 2

    Monthly Rental : RM1.31psf / RM28,000

  • 7/31/2019 Carton Network

    51/105

    Area that enables to have our company and

    factory in only one location

    It located in the growth area with high density

    population surrounding it

  • 7/31/2019 Carton Network

    52/105

    It can accessible through

    Lebuhraya Damansara Puchong (LDP)

    North-South Highway

    KESAS highway,ELITE highway

    Kuala Lumpur-Seremban Highway through the Serdang-Puchong dual carriageway

    that links Jalan Puchong to Serdang, Putrajaya, Cyberjaya

    Kuala Lumpur International Airport

    Subang Jaya

    Kajang, Shah Alam, Sunway

    Damansara

    Kuala Lumpur city centre.

  • 7/31/2019 Carton Network

    53/105

    Partly furnished which can save cost

    It designed with utmost quality, modern look and

    variety of different choices for buyers whichprovide values of good business communities.

  • 7/31/2019 Carton Network

    54/105

    Peaceful & quiet location, near business

    centre with amenities

    Major banks & shops

    Giant, Tesco, IOI Mall.

    Primary and secondary school

    Restaurants & cafes, bakery

    Hospital, Bomba, Police Station

  • 7/31/2019 Carton Network

    55/105

    Supplier Distance

    Hai Ming Holdings Berhad 29km-35km

    Muda Paper Mills Sdn Bhd 27km-31km

  • 7/31/2019 Carton Network

    56/105

    Period of rapid escalation for raw materials price

    - Buying large amount during the start of the year if the warehouse if big enough.

    - Try to increase the price of our product.

    - Try to make our raw own raw material as when we got enough money.

    Erratic product quality (Product quality got problem)-The product is checked by the standard of carton box, and has passed ISO 9001:2000

    certifications.

    -If proof our product got problem, we willing pay back the lost of the company.

    Lack of professional man power

    -We will be sending our workers for proper training course to ensure efficient manpower

    and maintain the quality of the workers.

    - Ask the professional worker at the machine selling factory to teach our worker how to

    use the machine

  • 7/31/2019 Carton Network

    57/105

    Lack of raw material and resources/ delayed supply or no supply by suppliers

    - Extra raw materials and resources will be purchased so as to ensure there is no

    shortage.

    - In the event where suppliers do not provide the resources as state in the contract, we

    will be suing them.

    - Get the material from the 2nd or 3rd supplier

    No electricity supply and Electric break down

    -Electric generators will be purchased, and used in the event when there is no electricity

    supply

    Owner does not want to continue rent the factory

    -We will rent the factory and make sure a proper contract is set up between us and the

    owner.

    -We also can buy over the factory, if we have sufficient funds after few years.

  • 7/31/2019 Carton Network

    58/105

  • 7/31/2019 Carton Network

    59/105

    Labor Law

    Holidays Act 1951

    Employment Information Act 1953

    Private Employment Agencies License 1981

    Children & Young Person (Employment) Act 1966

    Workers Minimum Standards Of Housing and Amenities

    Act 1990

    Weekly Holidays Act 1950

    Wages Council Act 1947

    Workmen Compensation Act 1952

    Employment Act 1955

  • 7/31/2019 Carton Network

    60/105

    http://c/Users/Jun4hong2/Desktop/Slides/Organization%20Structure.docx
  • 7/31/2019 Carton Network

    61/105

    Salary List

    Chief Executive Officer RM9600Chief Operating Office RM8800

    Chief Financial Officer RM7000

    1. Finance manager (1) RM56002. Assistant manager (1) RM4000

    3. Financial analyst junior (1) RM2800

    4. Account executive (1) RM1700

  • 7/31/2019 Carton Network

    62/105

    1. Manager (1) RM4500

    2. Assistant Manager (1) RM3000

    1. Manager (1) RM4300

    2. PR manager (1) RM23003. PR staffs (3) RM6600

    4. A&P director (1) RM2500

    Salary List

  • 7/31/2019 Carton Network

    63/105

    1. Manager (1) RM4100

    2. Assistant Manager (1) RM3200

    3. Mechanical Engineer (1) RM 2700

    4. Quality control engineering (1) RM 2500

    5. Factory workers (10) RM 11000

    1. Manager (1) RM4200

    2. Assistant Manager (1) RM2400

    Salary List

  • 7/31/2019 Carton Network

    64/105

    1. Manager (1) RM4000

    2. Assistant Manager (1) RM2500

    1. Manager (1) RM4000

    2. Driver (2) RM30003. Warehouse Manager (1) RM4500

    4. Security (1) RM1400

    5. Warehouse workers (4) RM4800

    Salary List

  • 7/31/2019 Carton Network

    65/105

    EMPLOYEE BENEFITS

    1. EPF

    2. SOCSO

  • 7/31/2019 Carton Network

    66/105

  • 7/31/2019 Carton Network

    67/105

    COMPANYCangzhou Baoli

    Carton Equipment Manufacture co.,ltd

    AddressJiaozhuang Industry

    Cangzhou City Hebei province,

    China.

    Website

    http://czbljx.com

  • 7/31/2019 Carton Network

    68/105

    CONTACT

    MSN:[email protected] (Sales

    Manager)

    E-mail: [email protected]

    Mobile:0086-15932716432

    Fax:+86-317-7800977

  • 7/31/2019 Carton Network

    69/105

  • 7/31/2019 Carton Network

    70/105

    Price : RM 556,000

    Function : Produce 3 Layer Corrugated Board

    Type : A, B, C, E, F

    Material : 3 reel Kraft Paper

    Workers : 4-6

    Installation

    + Training : 2 Engineers (RM 420) X (15-20 days)

    Total = RM 8400

  • 7/31/2019 Carton Network

    71/105

    Characteristic

    Length :48 meter

    Speed : 20 -80 meter/min

    The product is checked by the standard of carton box, and has passed ISO

    9001:2000 certifications

  • 7/31/2019 Carton Network

    72/105

    Price : RM 90,400

    Function : Print & Slot/Cut The CorrugatedBoard (Input Output Function)

    Material : Corrugated Board and water Ink

    Workers : 2

  • 7/31/2019 Carton Network

    73/105

    Characteristic

    Speed : 0-60/min

    Max paper coverage area(mm) : 1447x3200

    Effective printing area(mm) : 1447x3000

  • 7/31/2019 Carton Network

    74/105

    Price : RM 20,900

    Function : Glue the slotted corrugated board(Input Output Function)

    Material : Slotted Corrugated Board and

    Glue

    Workers : 2

  • 7/31/2019 Carton Network

    75/105

    Characteristic

    Speed : 1-75/min

    Max Dimensions of Carton Unfolding : 26001000 mm

    Advantages : Clean and No Noise

  • 7/31/2019 Carton Network

    76/105

    Price : RM 3,700Function : Stapling the Corrugated Board

    Material : Slotted Corrugated Board and

    Stapling Bullet

    Workers : 1 each

  • 7/31/2019 Carton Network

    77/105

  • 7/31/2019 Carton Network

    78/105

    COMPANYMAKONI MUPINDISH SERVICE

    No. 37, Jln Brunai Barat,

    89500 Penampang,

    Sabah

    CONTACT

    Tel : +60146209572

    Fax : +60380643890

    Email : [email protected]

    Skype :dbeedbee1

    IM :[email protected]

    mailto:[email protected]:[email protected]
  • 7/31/2019 Carton Network

    79/105

    Kraft Paper

    For 3 Layer Production Line 35 reels Kraft Paper/Month

    RM 666/reel ( Total RM23,310 )

    Glue

    Gluing Machine & 3 Layer Production Line RM 2000/Month

    Water Ink

    For Printing Machine

    RM 2000/Month

  • 7/31/2019 Carton Network

    80/105

  • 7/31/2019 Carton Network

    81/105

  • 7/31/2019 Carton Network

    82/105

  • 7/31/2019 Carton Network

    83/105

  • 7/31/2019 Carton Network

    84/105

  • 7/31/2019 Carton Network

    85/105

    Size Order quantity=500

    (3% discount)Order quantity

    >=1k

    (7% discount)Order quantity

    >=5k

    (10% discount)Order quantity

    >=10k

    (20% discount)150 X 100 X100 0.25 0.24 0.23 0.21 0.20230 X 150 X150 0.55 0.53 0.51 0.48 0.44300 X 150 X150 0.63 0.61 0.59 0.56 0.50300 X300 X250 1.50 1.46 1.40 1.35 1.20450 X 300 X300 2.15 2.09 1.99 1.93 1.72450 X 500 X450 4.35 4.22 4.05 3.91 3.48500 X 400 X400 3.54 3.43 3.29 3.18 2.83500 X 500 X450

    4.51 4.37 4.19 4.06 3.60

    550 X 400 X400 3.67 3.56 3.41 3.30 2.93550 X 500 X500 5.26 5.10 4.89 4.73 4.20600 X 550 X500 5.69 5.52 5.29 5.12 4.50600 X 650 X500 6.22 6.03 5.78 5.60 4.98

    RSC

    http://www.cartonsgalore.com.au/thumbnaillarge/R3.jpg
  • 7/31/2019 Carton Network

    86/105

    Size Order quantity=500

    (3% discount)Order quantity

    >=1k

    (7% discount)Order quantity

    >=5k

    (10% discount)Order quantity

    >=10k

    (20% discount)36X36X36 3.64 3.53 3.39 3.27 2.9146X38X40 4.59 4.26 4.26 4.13 3.6746X38X26 3.25 3.02 3.02 2.92 2.6048X40X35 4.37 4.06 4.06 3.93 3.50

    HSC with lid

  • 7/31/2019 Carton Network

    87/105

    Five Panel Folder

    Size Order quantity=500

    (3% discount)Order quantity

    >=1k

    (7% discount)Order quantity

    >=5k

    (10% discount)Order quantity

    >=10k

    (20% discount)5X5X20 0.14 0.13 0.12 0.11 0.105X5X33 0.21 0.20 0.19 0.18 0.178X8X20 0.27 0.26 0.25 0.24 0.228X8X33 0.39 0.37 0.36 0.35 0.31

    11X11X25 0.50 0.48 0.46 0.45 0.4011X11X50 0.83 0.80 0.77 0.74 0.6613X13X38 0.83 0.80 0.77 0.74 0.6613X13X50 1.02 0.98 0.94 0.91 0.816

  • 7/31/2019 Carton Network

    88/105

  • 7/31/2019 Carton Network

    89/105

  • 7/31/2019 Carton Network

    90/105

    Other Types of carton box(custom made)FFSC

    Diecut carton with hinged lid and base

  • 7/31/2019 Carton Network

    91/105

    Telescoping 0200s box and lid set

    Box and lid blank set

    Buffer corner cut folder

  • 7/31/2019 Carton Network

    92/105

    RSC

    Length, m 0.6

    Width, m 0.55

    Height, m 0.5

    Total Surface Area, 2 1.81

    Production speed (2per

    min)25.5

    2 produced per hour 1530

    2 producedperday

    (4.5 hours)6885

    http://www.cartonsgalore.com.au/thumbnaillarge/R3.jpg
  • 7/31/2019 Carton Network

    93/105

    Number of Boxes produced per day 3804

    Per month 76080

    Per year 912960

  • 7/31/2019 Carton Network

    94/105

  • 7/31/2019 Carton Network

    95/105

    Logistics

    Manager

    Warehouse Manager

    2 x Drivers Security 4 x Warehouse

    workers

    Employees

  • 7/31/2019 Carton Network

    96/105

    Luton Van

    (Daihatsu)2 104,269 208,538

    Forklift 2 30,000 60,000

    Platform

    Trolley10 369 3690

    Equipment & Prices

  • 7/31/2019 Carton Network

    97/105

    Delivery Methods

    Self Delivery Third Party Delivery

  • 7/31/2019 Carton Network

    98/105

  • 7/31/2019 Carton Network

    99/105

    Self Delivery Rate

    Transportation Cost for

    Each Shipment

    RM 88

    3 Companies /

    3 monthsRM 264

    Per Year RM 1,056

  • 7/31/2019 Carton Network

    100/105

    Third Parties Rate

    Transportation Cost for

    Each Shipment

    (Per 3 Months)

    RM4,000

    For 9 Companies RM36,000

    Per Year RM144,000

  • 7/31/2019 Carton Network

    101/105

  • 7/31/2019 Carton Network

    102/105

    Maybank CIMB

    Loan Amount RM 50,000 RM 3 Mil RM 50,000 RM 5 Mil

    Repayment

    Period

    3 Years 5 Years

    Interest rate 5 % 4% - 6% Depends on customer risk

    profile

    Eligibility shareholders' funds notexceeding RM10 million

    Shareholders' fundnot exceeding

    RM2 million

  • 7/31/2019 Carton Network

    103/105

    http://c/Users/Jun4hong2/Desktop/Slides/Carton%20Network%20Financial%20Statements.xlsx
  • 7/31/2019 Carton Network

    104/105

  • 7/31/2019 Carton Network

    105/105