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Watson IoT for Manufacturing 20171
…Cambiando el Mundo que Vivimos…
Reinvencion Digital
Carlos TUNES
Watson IoTLatin America Executive
+55 11 999-309-674 /in/carlostunes
@CarlosTunes
carlos.tunes.9
2
©2015 IBM Corporation3
CEOs apontam tecnologia como o mais importanteforça externa que afetará a sua organização
External forces impacting the enterprise (in 3 to 5 years)
2006 2008 2010 2012 20152004
Technology factors
Market factors
Regulatory concerns
Macro-economic factors
Socio-economic factors
Globalization
People skills
Geopolitical factors
Environmental issues
2013
4
As 4 tecnologias atuais que os CxO’s possuem expectativas que vão revolucionar os negócios.
Cloud computing and services
Mobile solutions
Internet of Things (IoT)
Cognitive computing
Advanced manufacturing technologies
New energy sources and solutions
Bioengineering
Man-machine hybrids
Technologies revolutionizing business (in 3 to 5 years)
Global Brazil
63% 52%
61% 61%
57% 64%
37% 36%
28% 28%
23% 34%
12% 12%
10% 5%
Argentina 95 Años
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Technology Trends – The rapid evolution of technology is creating a lot
of excitement and questions around what to do …
▪ Open Platforms
▪ Inexpensive sensors
▪ Cloud
▪ Computing power
▪ Big Data & Analytics
▪ Millennials
▪ Mobility
▪ Cognition
▪ Internet of Things (IoT)
All coming together to create a perfect storm…
▪ Social
▪ Circular Economy
The way information technology is adopted and consumed is changing…
Argentina 95 Años
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Demand for customization + pressure to lower costs and time to market, are driving Industry 4.0
In the beginning, we just made them all alike
…or we built them one-by-onefor each new customer Now customers demand
increasingly specializedand customized products and costs are going through the roof!
Source: http://minicoopergraphics.com/
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Steps necessary to achieve manufacturing transformation of Industry 4.0
Vertical integration and networked manufacturing systems
• Connect to a platform
• Integrate the Factory
• Optimize the Factory
End-to-end engineering through the entire Value Chain
• Design for Manufacturing
• Integrate the Supply Chain
• Orchestrate the Value Chain
Horizontal integration through Value Networks
• Integrate Value Chains
• Utilize Cognitive Capabilities
• Create new Business Models
The journey towards Industry 4.0
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To capture the potential of the cognitive manufacturing transformation,
we focus on three key pillars of manufacturing that drive the highest
improvement
Intelligent Asset and Equipment
Smarter Resources and Optimization
Cognitive Process and Operations
9
Intelligent Assets and Equipment
Intelligent assets and equipment utilizes IoT and cognitive capabilities to
sense, communicate and self-diagnose issues so they can optimize their
performance and reduce unnecessary downtime
✓ Prevent production delays and improve line
performance with better asset visibility
✓ Reduce equipment downtime and increase
process efficiency with industry models
✓ Expedite equipment repairs through
predictive and cognitive analytics
Decrease in equipment
downtime at major
global auto manufacturer
34%
10
Auto manufacturers are utilizing the
analytics capabilities of Watson IoT
combined with new sources of real-time
data to gain new predictions and
prescription on improving equipment
availability and performance. Using prebuilt
industry models, manufacturer can spend
less to analyzing and more time doing.
Prescriptive Maintenance
Predictive Maintenance and Optimization
Plant Performance Analytics
IoT Equipment Advisor
11
Equipment downtime can be significantly
reduced by combining the power of IoT
with cognitive capability. Not only can
Watson IoT predict what and when failures
can happen, it can utilize cognitive
capabilities to advise a user on exactly how
to fix and resolve these failures.
12
Cognitive Process and Operations
Cognitive operations and processes bring more certainty to business by
analyzing a variety of information from workflows, context and environment to
drive quality, enhance operations and decision-making.
✓ Increase yield of your manufacturing
operations and processes
✓ Improve productivity of your manufacturing
line with early quality detection
✓ Expedite service calls and repairs and reduce
warranty costs
Increase in overall
productivity at major
European automaker
25%
13
With quality analytics from Watson IoT
manufacturers can analyze hundreds of
process variables, historic and real-time, to
identify issues contributing to quality issues
and resolve them before they occur. This
drastically improves productivity and yield
while reducing operation and material
costs.
Prescriptive Quality
Prescriptive Warranty
Visual Inspection
Acoustic Insights
14
By utilizing cognitive capabilities, Watson
IoT can bring in unstructured data such as
image and video which enriches the
information around manufacturing
processes. Combined with other IoT data,
this information can produce more
accurate predictions and better insights
15
Smarter Resource and Optimization
Utilize IoT and cognitive insight to optimize the resources engaged around
production, whether that’s keeping production line workers safe, improving the
expertise of the entire workforce or optimizing energy consumption
✓ Improve worker safety and gain better
workforce management
✓ Increase worker productivity and expertise
✓ Reduce energy consumption of your facilities
and buildings
Reduced energy and
resource costs at
manufacturing facility by
8%
16
Industrial manufacturers are using Watson
IoT to help employees stay safer in
dangerous environments. The solution
detects hazardous environments and
provides real-time alerts to employees and
employers enabling preventive measures if
physical well-being is compromised or
safety procedures have not been applied.
17
Engineers are training Watson to collate
30+ years of engineering experience in
managing liquid gas facilities to create a
cognitive advisory service to help
employees across the organization resolve
problems faster, improve process flow and
achieve better operational outcomes.Plant Advisor
18
Embracing cognitive manufacturing
Collect the
Data
Collect and curate the
right data— data on
processes and
operations you would like
to improve, data across
your systems, both
structured and
unstructured. Connect
systems and sensors to
bring in real-time data for
more accurate insights
Visualize the
Patterns
Visualize your data on a
platform. Quickly build up
dashboards and use
simple analytics to
determine patterns.
Supplement with external
sources of data and
analyze variables that
impact the process and
operation you would like
to improve.
Analyze with
Purpose
Apply purpose driven
analytics to gain new
insights from you data
Developed advanced
models, process a
combination of variables
and utilize the prediction
engine to generate the
best recommendations
the drive the most
business results
Deliver with
Cognitive
Whether it’s dealing with
vast amounts of IoT data
or dark and unstructured
data, cognitive
capabilities brings light
and clarity. Take
advantage of the
processing power of
cognitive to enable you to
act, resolve, and deliver
better
19
At the cusp of the 5th Industrial Revolution
20
MAXIMO Focus
21
22
MAXIMO Focus
23
Optimize Equipment
with AIOptimize
Buildings with AIOptimize
Operations with
AI
Workplace Safety
InsightsDevice
Connectivity &
Data Capture
24
USD 1.7 trillionin value added by the IoT to the global economy in 2019.1
82 percentof enterprise decision makers say IoT is strategic or transformative to their enterprise.3
From 13 billion to 29 billion Projected growth in connected devices by 20202
1 Business Insider, "The 'Internet of Things' will be the world's most massive device market and save companies billions of dollars," John Greenough, April 14, 2015.2 IDC, Worldwide Internet of Things Forecast, 2015-2020, Doc #256397, May 2015.3 IDC, “Internet of Things: New Worldwide Demand Side Research on Perceptions and Plans for Adoption 2015,” September 10, 2015,
25
IoT em Números….uma enorme escala e impacto
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En LA
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27Argentina 95 Años
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OnStar Go
ExxonMobil
iHeartRadio
Mastercard
Parkopedia
✓ 2 Millions in 2017
✓ 8 diferent type of services
✓ 5 brands at IBM platform
Glympse
29Argentina 95 Años
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Olli
First self-drive bus passengers
30
3131
32
IsoFarmshows
tractor
autonomous,
powerd by Watson IoT.
33 33
34
Aerialtronics, uses dones with
Watson IoT, providing services like inspeccion, monitoring on all industries sector::
• Trafic• Agribusinesso
• Eolic Towers• Energy Networks• Oil&Gas Operations • Cel Towers
34
35 35
36
36
37
© 2014 International Business Machines Corporation 37
38
Muchas Gracias !
/in/carlostunes
@CarlosTunes
Carlos TUNES
Watson IoTLatin America Executive
+55 11 999-309-674
carlos.tunes.9
Argentina 95 Años
39
Detecting hazards to help employees stay safer
Argentina 95 Años
©2015 IBM Corporation40
Cognitive IoT enables us to
learn from, and infuse intelligence into, the
physical world to
transform businessand enhance the human experience.
41
Leaders are putting the physical world to work and
achieving busine$$ result$ now.
41
Boosting Operational Efficiency
Transforming Customer
Engagement
Business Transformation
Disrupting their industry
Deeping
human
engagement
Infusing cognition
into products and
services
Extending
expertise
Enhancing
exploration and
discovery
Creating cognitive
processes /
operations
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Watson IoT, e BlockChain
Integrated Supply Chain
43
The IoT Value Chain
Silicon, embedded OSes & Recipes
Connectivity & Security technology
Silicon
IoT devices & recipes for connecting them
Connectivity & Security technology
IoT Devices
Network partners
Relationships & reach
Networks
Customer solutions built on IBM and partner IoTtechnology
Solution
& Applications
Oil & Gas
Smarter Cities
Connected Vehicle
Life Science & Healthcare
Energy & Utilities
Consumer Electronics
Transport & Rail
Industrial Manufacturing
IBMIndustry
Expertise
Additional value add cloud services
Cloud
Cloud platforminnovation platform
End-end IoT solution
Gateways
Gateways & recipes for connecting them
Connectivity, Security and edge
analytics
IBM
Par
tner
s
WATSON IoT
Industries Solutions
Argentina 95 Años
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We’re entering the fourth revolution of industry and it is fully differentiated
from any that came before it
Line
Production
Electrification &
Automation
Miniaturization &
Global Scale
Cognitive
ManufacturingComplexity
Era
1783
1870
1960
2020
Water, steam, and
conveyors; modern
materials handling
Assembly systems:
Lighting, electricity
and assembly lines
Embedded
systems:
Semiconductors,
computers,
information
technologies and
increase in trade
Cyber-physical
systems: sensors,
big data, predictive
analytics, cognitive
computing, cyber-
physical systems,
robotics, 3D
printing
45
Technology trends are fueling the 4th Industrial Revolution
Various initiatives around the world are seeking to accelerate the potential in
manufacturing
Enable Innovation & Differentiation
Create new opportunities to achieve levels of productivity & specialization not
previously possible
Productivity
Efficiency
Revenue
Customer Value
Competitiveness
Respond to demographic change in the workplace
Create value opportunities through new services
Agility & Flexibility
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collected manufacturing
and enterprise data
Smarter
Supply Chain
Management
Smarter
Energy
Smarter
Factory
Operations
Smarter
Product
Design
Smarter
Employee
Safety
Smarter
Quality
made into a transparent,
comprehensive,
interactive, minable corpus
of information
that makes visible new
patterns in the data
to continuously monitor,
predict, respond and
interact with humans and
machines
To deliver
Smarter
Equipment
Maintenance
Cognitive Manufacturing applies cognitive capabilities to digitize and optimize previously inaccessible areas of manufacturing processes
47
I nvisibleI ntuitive