BUSINESS AREA - kolonplastics.com · BUSINESS AREA Contact for further information ... (ASTM) Unit SPESIN® PBT General Impact ... G45 KP132 G30VO KP133 HB30BL KA101

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Seoul Office (Sales Division)

Headquarters and Plant

Seoul Office (Sales Division)10th floor, Kolon Tower annex 1-22,Byulyang-Dong, Gwacheon City,Gyunggi-Do, Korea

www.kolonplastics.com

Headquarters, Factory and R&D Division1018, Eungmyung-dong, Gimcheon-City, GyeongSangBukDo, KoreaTel: +82-54-420-8491, 8477Fax: +82-54-420-8369

Seoul Office (Sales Division)

Headquarters and Plant

Seoul Office (Sales Division)10th floor, Kolon Tower annex 1-22,Byulyang-Dong, Gwacheon City,Gyunggi-Do, Korea

www.kolonplastics.com

Headquarters, Factory and R&D Division1018, Eungmyung-dong, Gimcheon-City, GyeongSangBukDo, KoreaTel: +82-54-420-8491, 8477Fax: +82-54-420-8369

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Gumi (Factory)

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Plastics Polymerization Process

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SPESIN KOPET.indd 2 2016-03-28 오후 6:18:06

SPESIN® - PBT KOPET® - PET

Polybutylene terephthalatePolyethylene terephthalate

Engineering Plastic


About Kolon Plastics

Kolon Plastics-Growing with our customers as a POM Global Leader

Kolon Plastics was established in March 1996 as a joint venture between Kolon Industries Inc. in Korea and Toray

Industries Inc. in Japan. Production was begun in 1998 with capacity and sales of 25,000MT/year. After the 2nd

factory line was completed, we produce 57,000MT of POM and 50,000MT of the other compounding materials

a year. As a specialist POM manufacturer with the engineering plastics technology, Our priority is to create

customer solutions and to grow with our customers as a POM global leader.

Our management philosophy, which has been inherited from our parent company, emphasizes the role and social

responsibility of the enterprise as well as an enlightened attitude toward each member of our organization.

Be an unflinching industrialistKolon Plastics has an unflinching spirit as a member of industry and constantly tries to contribute to

industrial development.

A place to realize each individual’s potential We help our members to improve their ability and try to make the organization a fruitful workplace.

Contribution to affluent human life and development of mankindThis is our ultimate goal.


SPESIN® - PBT KOPET® - PET

Polybutylene terephthalatePolyethylene terephthalate

Engineering Plastic

Introduction of SPESIN® KOPET®

What is SPESIN®-PBT ?SPESIN has excellent mechanical, thermal and electric features. SPESIN is

a thermoplastic resin with excellent electric features and is widely used

as major parts in general industries. It is especially widely used in

electricity and electronic industries.

What is KOPET®-PET ?KOPET has excellent long-term heat resistance and electric non-

conductivity and is an excellent material that does not decrease

its mechanical and electric physical features under highly moist

conditions as it has low moisture absorption.

Properties of SPESIN®-PBT ?

Properties of KOPET®-PET ?

High heat stabilities

Outstanding abrasion

resistance

Good glossy surface

Low water absorption

Excellent chemical

resistance

Good processability

Mono filament grade for zippers, boasting good impact

strength and transparency propertiesBottle-blowing grade, FDA-approved

SPESIN® K

OPET

® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic

3

2


Introduction of SPESIN® KOPET®

Nomenclature of SPESIN® & KOPET®

1KOPAKN1

2

33

24

G305

Vo6

BL

Resin•NYLON6

(copolymer)

•NYLON66

•PBT

•PET

•ALLOY

KOLON Brand•KOPA

•KOPA

•SPESIN

•KOPET

•SPELLOY

Description•KN1

KN5

•KN3

•KP2

•KP1

•KD1

1KOPAKN1

Content•G30 : Glass Fiber 30%

•C22 : Carbon Fiber 22%

•MT40 : Mineral Talc 40%

4

G30Characteristics 2•VO : UL 94 Flammability

•HI : High lmpact

•HR : Heat Resistance

•HB : Hybrid

5

Vo

Characteristics 1•1 : Mold Releasing

•2 : Flame Retardant

•3 : Heat Resistance

•7 : for Monofi lament

3

2Viscosity•1 : Low

•3 : Middle

•7,8,9 : High

2

3

Color•BL, BK : Black Color

•BU : Blue Color

•GR : Gray Color

•WH : White

•(none) : Natural Color

6

BL


Why on earth should this be SPESIN® ?

Excellent heat resistant, Hydrolytic resistance properties of SPESIN®

■ General PBT Resin

: Vulnerable to long-term heat and hydrolytic resistance

→ Rapid strength and elongation degradation at prolonged exposure to high

temperature and humid conditons

■ SPESIN® Grade (Including Alloy materials)

: With long-term heat and hydrolytic resistance PBT resin

▹Thermal stability

- Excellent retention of the initial properties at high temperature

▹Hydrolytic stability

- Excellent retention of the initial properties at hot and humid condition

▹Environmentally-friendly

- RoHS response, Recycle available

* Improvement of

long-term heat and

hydrolytic resistance

Low Haze property

4.5%

Company A KPL

4%

▶ Haze measurement (130℃ x 5 Hr Heating)

KP513MT25 (Head Lamp Bezel)

Long-term weather resistance

KP513G30WBL, KP515G40, KP515G50 (Wiper Blade )

▶ Company H, Weather resistance SPEC (MS210-06) Under SAE J2527 regulations , XENON ARC test.

* 2500KJ/m2 ↑, Gray Scale 4~5 grade ↑

Thermal stability

: Thermal Stability (USCAR CLASS-III SPEC)

92%

Company A KOLON

100%

KP270BL (Connector)

▶ Tensile strength retention (145℃ X 1008hr)

Hydrolytic resistance stability

: Temperature / Humidity Cycling Stability (USCAR CLASS-III SPEC)

50%

Company A KOLON

▶ Tensile strength retention (Temp. -40~125℃ & Relative humidity 10~95%)

KP270BL (Connector)

98%

SPESIN® K

OPET


5

4


GRADE of SPESIN® KOPET®

Characteristics of SPESIN® Grade

Characteristics Grade Functions Key Uses

General

KP211 General General Relay switches

KP270 Excellent extrudability Cables

KP270BL Excellent waterproofness Connectors (Waterproof)

Impactresistant

KP213HIBL Impact resistant, Black Wiper blades

KP213G15HIBL G/F 15% + Impact resistant Switches

GF reinforced

KP213G15BL G/F 15% reinforced, Black Impeller housings

KP213G15SIBL G/F 15%, high toughness, excellent surface Various types of housings

KP213G20WBL G/F 20% reinforced, weather resistance Parts of electric light

KP213G30 G/F 30% reinforced Distributor caps

KP213G30SB3 G/F 30% reinforced Ignition coil bobbins

Flame retardant KP212V0BLK Flame retardant, Black Connectors

Flameretardancyreinforced

KP212G15V0BM Flame retardant, paintability A variety of cases and connectors

KP212G15V0W3 Flame retardant, weather resistant, lightproof Housings and covers of electric light

KP212G30V0 G/F 30% reinforced, fl ame retardant Connectors, condenser housings

KP212G30V0HI Flame retardant, Impact resistant A variety of cases and connectors

KP212G30V0NB Flame retardant, High fl ow A variety of cases and connectors

KP212G15VF Halogen free, High fl ow A variety of Connectors

KP212G30VF Halogen free, High thermal resistant A variety of Connectors

Special

KP513 Excellent extrudable and Spinning Mono fi lament

KP513UG Extrudable, delustering Mono fi lament

KP515FLBL High elastic, weather resistant Wipers

KP513MT25 High fl ow, dimensionally stable Head lamp bezels

KP211DC High fl ow, Dimensionally stable, Low Haze Head Lamp Bezel

KP513G30WBL High stiff, weather resistant Wiper blades, fuse boxes and outdoor handles


Characteristics of KOPET® Grade


GF reinforced

KP133G15BL Dimensionally stable, high elastic, high flow Ink Cartridge

KP133G30 Dimensionally stable, high elastic OA device

KP133G45 Dimensionally stable, high elastic OA device

Impactresistant

KP132G30V0 Dimensionally stable, flame retardant Connectors and bobbins

KP133HB30BL Dimensionally stable, High thermal resistant Housings, rice cooker plate

Characteristics of SPELLOY® Grade


ALLOY KA101Impact resistant, dimensionally stable, excellent surface

Safety helmets, shock-absorbing beams

SPESIN® K

OPET


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6


Properties of SPESIN® KOPET®

Table of Properties

ItemTest

Method(ASTM)

Unit

SPESIN® PBT

GeneralImpact

resistanceGF reinforced

Flameretardant

KP211 KP270KP270

BLKP213HIBL

KP213G15HIBL

KP213G15BL

KP213G15SIBL

KP213G20WBL

KP213G30

KP213G30SB3

KP212VOBLK

KP212G15VOBM

KP212G15VOW3

Specifi cGravity

D792 1.31 1.31 1.31 1.25 1.37 1.41 1.41 1.48 1.52 1.47 1.42 1.53 1.53

WaterAbsorption

D570 % 0.08 0.07 0.07 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.06 0.06

Mold shrinkage

D955 % 1.7~2.3 1.8~2.0 1.8~2.3 2.2~2.7 0.7~1.1 0.7~1.1 0.7~1.1 0.6~1.0 0.5~1.0 0.5~1.0 1.8~2.6 0.6~1.4 0.6~1.4

Tensilestrength

D638 Kgf/cm2 600 552 580 480 900 1,000 1,050 1,100 1,400 1,100 610 950 950

Tensileelongation

D638 % 100 250 75 17 8 8 7 6 5 7 11 7 7

Flexuralstrength

D790 Kgf/cm2 900 960 950 800 1,500 1,700 1,750 1,800 2,150 1,800 1,000 1,700 1,700

Flexuralmodulus

D790 Kgf/cm2 25,000 25,500 25,000 21,000 45,000 55,000 55,000 64,000 85,000 64,000 26,800 56,000 56,000

ImpactStrength(Izod)

D256 Kgf·cm/cm 4 5 5 7.5 12 5 5 6 9 17 3.6 6 6

Hardness(Rockwell)

D785 R scale 118 118 118 118 113 120 120 120 120 120 118 120 120

Meltingpoint

D3418 ℃ 224 224 224 224 224 224 224 224 224 224 224 224 224

Coeffi cient oflinear expansion

D696cm/cm∙℃

(X10-4)0.8 0.8 0.8 1.2 0.5 0.4 0.4 0.4 0.4 0.4 0.7 0.4 0.4

Heat Defl ectiontemperature

D648

(4.6Kgf/cm2)

℃(18.6kgf/

cm2)

155

60

155

70

166

59

150

55

155

60

220

205

220

202

220

207

220

205

220

205

165

55

215

178

215

178

FlammabilityClassifi cation

UL94 HB HB HB HB HB HB HB HB HB HB VO VO VO

Arcresistance

D495 sec 120 120 120 125 130 120 120 120 120 120 85 120 120

Dielectricconstants

D150 106 Hz 3.1 3.1 3.1 3.4 3.6 3.2 3.2 3.2 3.2 3.2 3.2 3.5 3.5

Dielectricstrength

D149 KV/mm 28 28 28 24 26 30 30 30 30 30 25 26 26

1)

2) 3)

1) Condition of absorption rate: 23°C, water, 24hr2) Condition for evaluating fl ame retardant: 1/32” thickness3) Condition for evaluating fl ame retardant: 1/16” thickness

Prop

ertiesPh

ysical pro

perties

Mech

anical p

rop

ertiesTh

ermal p

rop

ertiesElectrical properties


1. The properties mentioned above are only the measurements done by our company. So we do not guarantee them.

2. Color grades other than those grades above are available in the market upon your request.

Table of Properties

KOPET® PET SPELLOY®

Flame retardancy-reinforced Special GF reinforcedFlame

retardancy-reinforcedAlloy

KP212G30VO

KP212G30VOHI

KP212G30VONB

KP212G15VF

KP212G30VF

KP513KP513

UGKP515FLBL

KP513MT25

KP515G30WBL

KP133G15BL

KP133G30

KP133G45

KP132G30VO

KP133HB30BL

KA101

1.63 1.63 1.63 1.43 1.57 1.4 1.4 1.4 1.56 1.52 1.45 1.61 1.7 1.67 1.58 1.21

0.05 0.05 0.05 0.08 0.08 0.08 0.08 0.08 0.04 0.05 0.1 0.1 0.1 0.05 0.08 0.15

0.7~1.0 0.5 0.7~1.0 0.6~1.4 0.2~0.9 1.5~1.9 1.5~1.9 1.5~1.9 1.7 0.3~0.5 0.2~0.5 0.2~0.5 0.2~0.5 0.03~0.01 0.2~0.5 0.9~1.1

1,350 1,222 1,350 750 1,000 700 700 550 600 1,450 1,000 1,200 1,450 1,350 1,150 520

5 5.5 5 5.5 5 40 40 25 3 5 6 6.5 5 4.5 5 200

2,100 2,100 2,100 1,300 1,700 810 810 870 1,000 2,200 1,550 2,000 2,300 2,300 1,750 780

90,000 85,000 90,000 57,000 82,000 2,000 2,000 20,000 39,000 85,100 55,000 80,000 95,000 100,000 82,000 19,000

8 9.6 8 5.8 6.5 5 5 5.5 3.6 10 3.5 6.2 7.5 7.5 4 65

120 120 120 120 120 114 114 114 120 125 110 114 119 120 115 112

224 224 224 224 224 224 224 224 224 223 255 255 255 254 255 220

0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.8 0.4 0.4 0.4 0.4 0.3 0.4 7

225

200

220

200

225

200

222

204

220

210

150

60

150

60

150

60

205

130

220

205

235

185

240

220

245

230

224

175

230

200

ND

100

VO VO VO VO VO HB HB HB HB HB HB HB HB VO HB HB

110 80 110 120 120 110 110 110 110 110 119 122 125 100 120 120

3.7 3.2 3.7 3.5 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.8 3.9 3.7 3.8 3

27 23 27 26 25 27 27 27 27 27 19 20 25 20 25 20

SPESIN® K

OPET


9

8


Application of SPESIN® KOPET®

Automobiles

Engine Part

AIR CONDITIONER CONNECTORResin: SPESIN® KP212G30VO BR/BLComposition : PBTCharacteristics

- Excellent flame retardance- Dimensional stability

F HEAD LAMP BEZELResin: SPESIN® KP513MT25, KP513MT18BL, KP211DCComposition : PBTCharacteristics

- Excellent Aluminum coating (Adhesive property)- Good dimensional stability- High flowabilirty

H

CONNETORResin: SPESIN® KP270Composition : PBT AdditiveCharacteristics

- Hydrolysis resistance- High flowabilirty- Heat resistance- Multi-cavity mold

J


SUN ROOF FRAMEResin : SPESIN®

Composition : PBTCharacteristics

- Weather resistance- Dimensional stability (Low deformation)- High strength

N

Exterior Part

WIPER BLADEResin: SPESIN® KP513G30WBL, KP515G40, KP515G50Composition : PBTCharacteristics

- Long term weather-resistance- Corrosion-resistance- Processability- Low moisture-absorption rate

F

Automobiles

SPESIN® K

OPET


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10


Application of SPESIN® KOPET®

AutomobilesE & E

Motor BobbinGrade : KP213G30

- Dimensional stability

- High toughness

- Electric insulation

Condenser HousingGrade : KP212G30VO

- Flame retardant

- High heat resistance


Coil BobbinGrade : KP132G30VO

- Flame retardant

- Electric insulation


Lamp Housing & CoverGrade : KP212G15VOW3

- Weather resistance

- Thermal resistance

- light shielding


Antenna BodyGrade : KP213G15SIBL

- High strength

- Graceful surface


Ink Cartridge (Lid)Grade : KP133G15BU

- High toughness


Ink Cartridge (Body)Grade : KP133G15BL

- High strength

- Laser marking


SPESIN® K

OPET


13

12


Processing of SPESIN® KOPET®

Cautions in use and injection molding condition guide

Injection molding Condition Guide

Take into account the following general Injection molding conditions.

Item UnitSPESIN® PBT

Standard Reinforced

Cylinder temp

Feeding zone ℃ 240~250 250~255

Compression zone ℃ 245~260 260~265

Metering zone ℃ 230~255 255~260

Nozzle ℃ 225~230 230~240

Mold temp ℃ 60~80 60~80

Injection pressure1st pressure kg/㎠ 820~845 845~910

2nd pressure kg/㎠ 310~355 355~510

Backpressure kg/㎠ 8~10 10~12

Item UnitKOPET® PET SPELLOY® ALLOY

Reinforced Reinforced

Cylinder temp

Feeding zone ℃ 265~275 265~270

Compression zone ℃ 265~275 265~270

Metering zone ℃ 265~275 265~270

Nozzle ℃ 240~250 250~260

Mold temp ℃ 60~80 40~60

Injection pressure1st pressure kg/㎠ 1000~1200 850~1200

2nd pressure kg/㎠ 450~600 450~600

Backpressure kg/㎠ 10~15 10~15


SPESIN® K

OPET


15

14

Cautions in use

1. Read the user’s manuals and MSDS (Material Safety Data Sheet) carefully before using SPESIN®,

KOPET® and SPELLOY®

2. As SPESIN®, KOPET® and SPELLOY® are packed with moisture proof method in their dry conditions,

please make sure to open it right before using it.

3. Please comply with the followings in using SPESIN®, KOPET® and SPELLOY®

(1) Eliminate the resin from cylinder before and after the work. Particularly, eliminate the resin completely

so as not to have some of it left in the cylinder, nozzles and hot runners.

(2) Furthermore, when you cleanse the cylinder with other resins, use a transparent polystylene.

(3) When you use the resin after having it opened for a long time, dry it in the dehumidifier with an air

exhauster under the condition as shown below before using.

*SPESIN® : 120C x 4 hours *KOPET® : 140C x 4 hours *SPELLOY® : 110C x 6 hours

(4) When resin is exposed to open air with resin temperature lower than room temperature, the moisture

on the surface of resin can be congealed.

So keep the temperature of package the same with or higher than room temperature before using.


Documents

BUSINESS AREA - kolonplastics.com · BUSINESS AREA Contact for further information ... (ASTM) Unit SPESIN® PBT General Impact ... G45 KP132 G30VO KP133 HB30BL KA101