Brake Systems · Control Cables · Hydraulic Brake Hoses

J.JUAN GROUP

BRAKE SYSTEM

INDEX / CATALOGUE 2016

Timeline History

Product Components / Assemblies & Systems

Product New technologies in Lines & Pipes

Product Electronics proposal

J.Juan Around the world

J.Juan Factory Barcelona

J.Juan Factory Zhejiang

J.Juan Factory Jalgaon

J.Juan Product Design & Engineering

J.Juan Certifications & Customers

J.Juan Our 3 Brands

J.Juan Vehicle Testing

Brakes High end Touring Road Bike

Brakes High end Sport Road Bike

Brakes Medium & Low end Road Bike

Brakes Scooters & Maxiscooters

Brakes 3 wheelers

Brakes Off Road

Brakes Trial

Brakes ATV

Brakes SSV

Brakes Parking Brake

Control Cables Components

Hydraulic Hoses

Hydraulic Hoses Suspension System

Hydraulic Hoses Quick-connect fitting

Hydraulic Hoses Fittings & More slutions

Hydraulic Hoses Fittins blended Tube

Hydraulic Hoses Rigid pipe and flexible hose

J.Juan At your service

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ABS ASSEMBLY AND FILL

STABLE, LONG-LIFECALLIPERS

ABS COMPATIBLE MC

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CLUTCH LEVER

CBS SYSTEM

STEERINGHYDRAULIC PIPE

SUSPENSIONHYDRAULIC PIPE

OIL COOLANTENGINE PIPE

QUICKCONNECTOR

APPLICATIONS

CO-DESING IN JJUAN

Using the latest cad tools such as CATIA, AUTOCAD, PROE, etc.

NEW TECHNOLOGIES / IN LINES & PIPES08 09

ELECTRONICA / Electronics proposalELECTRONICA / Electronics proposal

10 11

United StatesSALES & TECHNICAL OFFICES

135 West Wells, Suite 640, 53203 MilwaukeeWinsconsin P: +1 414 688 2415

3 Factories in EuropeCORPORATE OFFICESMANUFACTURING PLANT GAVÀ

Pol. Industrial Camí Ral C/ Miquel Servet 21-23

08850 Gavà, Barcelona, Spain

P +34 93 633 59 59 Fax +34 93 633 59 79

BRAKE SYSTEMS MANUFACTURING PLANT & J.JUAN ELECTRONICS

ChinaMANUFACTURING PLANT

N1 Industrial Building, Xinggang Industrial Center. N125

Yifang Road, Xiuzhou District, Jiaxing, Zheijang

P: +86 573 82235995 E: Jackie.lu@jjuanchina.com

IndiaSALES & TECHNICAL OFFICES & CBI MANUFACTURING PLANT

Regus Business Centre, 6th floor, Pentagon P2 Ma-

garpatta, City Hadapsar Pune- 411 028 CBI: Cybercity,

Tower-15, 7th floor, Magarpatta city, Hadapsar,

Pune 411 013. E: krushnarao.maind@jjuan.com

United StatesSALES & TECHNICAL OFFICES

1123 N Water ST, Suite 400

Milwaukee, Wisconsin, 53202

E: Jaume.calvete@jjuan.com

MYASL - CONTROL CABLESBRAIDED BRAKE HOSES TUBE

Progrés 16-18 Pol. Ind. La Post 08850 Gavà

Barcelona, Spain P: +34 653 30 54

Pol. Industrial Camí Ral Pg. del Ferrocarril

nº 383 08850 Gavà (Barcelona) Spain

Avda. Cerdanyola, 98 -Edificio Collserola,

08173 Sant Cugat del Vallès, Barcelona

www.jjuan.comwww.braktec.com / www.jjuanracing.com

J.JUAN / Around the world

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BARCELONA PLANT

In keeping with our policy of globaliza-tion policy prespective, J.JUAN also offers its customers the possibility of manufacturing their products.

ManufacturingPlants in Spain

HEADQUARTER

Pol. Industrial Camí Ral C/ Miquel Servet 21-23 08850 Gavà, Barcelona (Spain) P: +34 93 633 59 59

PLANTS

Gavà 1Gavà 2Sant Cugat

J.Juan’s production plant in Barcelona (SPAIN) measu-res over 30,000m2. There, we manufacture the different products that we design, such as control cables (MYASL), hydraulic hoses and brake systems for the motorcycle in-dustry.

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J.JUAN / Factory Barcelona

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Its laboratory is equipped with the most inno-vative technology. Production Control, Process Engineering, Logistics, Purchase and Quality Departments are led by highly qualified engi-neers trained in J.JUAN Europe.The products made by J.JUAN CHINA strict-ly follow the rigorous quality procedures that have always characterized J.JUAN.

China Factory in Zhejiang Management Brake hose production

Brake systems components assembly line Test Lab Leakage test machine

J.JUAN CHINA is located in Jiaxing, Province os Zhejiang, in a 7,500m2 building, equipped with the most modern facilities. The production of Hydraulic Brake Hoses for the OEM motorcycle industry and the assembly and bleeding of complete Brake Systems, including ABS & CBS, is the core business of J.JUAN CHINA.

Production

J.JUAN / Factory Zhejiang J.JUAN / Factory Zhejiang

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IndiaJ.Juan is present in India. With a technological agreement with the automotive multinational Chassis Brakes International, our brand is the new player in a 20 million motorbike market.

The Jalgaon plant produces brake systems with J.Juan technology for our brand and for KLX (always with our technology and our “know how”)

Production

J.JUAN / Factory Jalgaon

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J.JUAN / Factory Jalgaon

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Inaugural event of new production lines in Jalgaon (CBI) arrival Assembly to foundry way Assembly line final control

CBI product range+ Automatic assembly line Quality check

Product Development

J.JUAN / Product Design & Engineering Customers

Lab&TestingOur test lab is equipped with state-of-the-art benches to si-mulate the full range of condi-tions our brake systems may encounter, with measurement of the highest accuracy. We are able to reproduce all test conditions following our strict internal procedures or any other customer specification.

Our design teams are specialists in every product with extensive expe-rience in new product development and customer platform applications.

The most advanced simulation technologies are developed at product design and industrialization phases for the most robust development and quality output.

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J.JUAN / Certifications & CustomersJ.JUAN / Certifications & Customers

PRODUCTCERTIFICATIONS

AMECA / CCC / ARAI

ISO 9001 ISO TS16949

ISO 14001

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J.Juan Racing Competition

It’s our racing speed’s brand. The most young and innovative. Supplies components of brake systems for racing teams, from the start, his ri-ght products to world champions such as Kawasaki Racing Team (World Superbikes Championship).

Braktec Off road

Braktec brand is specializing in the design and manufacturing of brake and clutch systems for off-road sector. Since the beginning Braktec showed itself as an expert brand in the industry, strug-gling to manufacture the most reliable and competitive products in the market.

J.Juan Brake Systems

It’s our specialized brand to OEM (Original Equipment Manufacturer). We supply components manufacturer of brake systems (calipers, inextensible tubes, pumps, handles, ...). It’s the “core business” of our company. We equipping 90% of the vehicles of the motorcycle Western market.

J.JUAN / Vehicle Testing

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J.Juan Riders

The evalutate and evolve our products to achieve the best performance and customers satisfaction.Our technical center is situated in a world class region for motorcycle development sorrounded by the riders, circuits and support facilities.

J.JUAN / Vehicle Testing

accumulate a significant amount of championship titles.

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J.JUAN / Vehicle Testing

On different proving grounds,circuits and motorways.

We developOnroad & Offroad

During our tests, expert technicians evaluate the performance of the products with advances telemetry systems.

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PRODUCT / Components / Assemblies & Systems

Axial Fixed 2p Caliper (R+L)

Axial Hand Master Cylinder Translucent reservoir

Rear Floating 1 piston Caliper (right hand) Front Floating 2 piston Caliper (R+L) Front Floating 3 piston Caliper CBS (R+L)

Axial Hand Master Cylinder die cast reservoir

HIGH END TOURING ROAD BIKE

Front 2 piston Caliper Big Size (R+L)

Rear Master Cylinder remote reservoir

Clutch Lever Rear Floating 2p Caliper (Righ hand)

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Radial Fixed Caliper Interaxis 100mm (Euro)

Foot Master Cylinder remote reservoir

Radial Fixed Caliper Interaxis 100mm (Euro) Radial Hand Master Cylinder

Foot Master Cylinder integrated reservoir

Radial Fixed Caliper Interaxis 108mm (Japan) Hand Master Cylinder die cast reservoir

Rear floating 1p caliper medium sizeRegulable Clutch lever

Rear Fix 1 piston Caliper Clutch lever Radial hand master cylinder with integrated reservoir

HIGH END SPORT ROAD BIKE

32 33

MEDIUM AND LOW END ROAD BIKE

Front Floating 2 piston Caliper (R+L) Front and Rear 1 piston fixed Caliper

Foot Integral Master Cylinder

Rear Floating 1 piston Caliper

Radial Fixed 2 piston Caliper (R+L)

Front Floating 3p Caliper CBS

Right Hand Master CylinderRight Hand Master Cylinder

34 35

Right Hand Master Cylinder

Front and Rear Axial 1p Fixed Caliper (R+L)

Hand Master Cylinder (R+L)Hand Master Cylinder (R+L)

SCOOTERS & Maxiscooters

Hand Master Cylinder (R+L)

Front and Rear Floating 2p Caliper (R+L)Front and Rear Floating 1p Caliper (R+L) Front Floating 3 Piston Caliper CBS

Combination Valve Parking Brake Caliper

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F&R Low profite Floating 2p Caliper (R+L)

Foot Master Cylinder

Floating 2 Piston Caliper

Combination Valve

Floating 1 Piston CaliperAxial 1 Piston Fix Caliper

Hand Master Cylinder (R+L)

Parking Brake Caliper

F&R Low profite Floating 1p Caliper (R+L)F&R Low profite Floating 1p Caliper (R+L)

Hand Master Cylinder (R+L)

3 WHEELERS

Hand Master Cylinder (R+L)

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OFF ROAD

Front Floating 2 piston Caliper Foot Master Cylinder integrated reservoirRear Floating 1 piston Caliper Hand Master Cylinder

Slave Clutch Cylinder Clutch Master Cylinder Foot Master Cylinder integrated reservoir Right Hand Master Cylinder

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TRIAL

Monoblock 2 piston Front Caliper Rear Caliper Foot Master Cylinder

Right Hand Master Cylinder Slave Cylinder Rear Master Cylinder integrated reservoir

Clutch Master Cylinder

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ATV

Foot Master Cylinder

Right Hand Master Cylinder Combination Valve Parking Brake Caliper

Front and Rear Floating 1 piston Caliper (R+L) Front and Rear Floating 1 piston Caliper (R+L) Front and Rear Floating 2 piston Caliper (R+L)

Left Hand Master Cylinder

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SSV

F&R Low Profite Floating 1pC Small Size(R+L) F&R Low Profite Floating 2pC Small Size(R+L)

F&R Low Profite Floating 2p C Big Size (R+L)

Tandem Master Cylinder Tandem Master Cylinder

F&R Low Profite Floating 1p C Big Size (R+L)

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RACING

CABLES / COMPONENTS

THROTTLE & CLUTCH CABLES

BRAKE CABLES

THROTTLE CABLES

Our hoses ara certified by TÜV, AMECA USA, Canada and Australia.Different volumetric expansions guaranted for any type of vehicle.

HYDRAULIC BRAKE HOSES & CLUTCH HOSES

Manufactured under TÜV and JIS specifications, offeringtotal quality, design and our own product warranty. OUR TECHNOLOGY //

PARKING BRAKE SYSTEM

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STAINLESS STEEL BRAIDED AND RUBBER HYDRAULIC HOSES

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Hydraulic Hoses // Suspension system

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HYDRAULIC HOSES / Quick-connect fittings

Quick connect with clip

Quick connect with bolt

Quick connect between flexible hoses

Quick connect between rigid pipes

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HYDRAULIC HOSES / Fitings & More slutions

DISTRIBUITORS

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Inner tube PTFE Braided hoses with Inox wire AISI 304

SUPPLIERS Fittings: Quality Forming

HYDRAULIC HOSES / Fitings & More slutions

1/2” 13/32” 3/8” 5/16” 1/4” 3/16” 1/8”PA 1/8” PA

SUPPLIERS PTFE inner tube: 3P/Saint Gobain Rigid tubes: Bantboru

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HYDRAULIC HOSES / Fittings bended tube HYDRAULIC HOSES / Rigid pipe and flexible hoses

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Pol. industrial Camí Ral C/ Miquel Servet 21-23 08850 Gavà, Barcelona (Spain) P: +34 93 633 59 59 www.jjuan.com