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Strategic Process Management Project Template
<Date>2
DMAIC Project Template<Project Name>
Instructions
Delete This Slide Before PresentingBasic PowerPoint Skills Are NecessaryIn order to properly complete this template, the user should possess basic PowerPoint editing skills including:
Entering and editing textCutting and pasting text and graphicsInserting objects from other applicationsCreating basic graphics utilizing Autoshapes
Copying and deleting slidesMoving from/to SLIDE VIEW mode, SLIDE SHOW mode and NOTES modeEditing Masters
Overview• This template is designed to give you flexibility in presenting and documenting your DMAIC project. Most of the slides are required, but offer a lot of open space to tell your story as you see fit. • During a particular tollgate, you will be asked to present only those slides leading up to and including the phase of DMAIC you are currently in. For example, if you are presenting at a Measure tollgate, you would only present Define and Measure slides.
• Each slide is linked to one of the phases of DMAIC. This phase is designated in the upper right hand corner of each slide.
• The DMAIC Project Progress Sheet should be continually updated by the project lead and can serve as an excellent project management tool.
• Specific instructions for each slide are located in the NOTES section. Click on VIEW, then NOTES PAGE to view. • Feel free to add slides if absolutely necessary to make a particular point.
<Date>3
DMAIC Project Template<Project Name>
Instructions
Delete This Slide Before Presenting
Entering Text• Most of the text fields have to be completed while in the SLIDE SHOW mode.
• All of the open areas and “Takeaway” boxes should be completed in the SLIDE VIEW mode
Moving Between Slide Show, Slide View, and Notes There are two ways to toggle between views in PowerPoint:
1. Click on View from the menu at the top left of the screenFrom this menu, click on the view you want to work in
2. Click on the icon at the bottom left of the screen that representsthe view you want to work in.
Define Tollgate
DefineDefine
1. Identify Project CTQs
2. Develop Team Charter
3. Define Process Map
1Measure Tollgate
MeasureMeasure
4. Select CTQ Characteristics
5. Define Performance Standards
6. Measurement System Analysis
2Analyze Tollgate
AnalyzeAnalyze
7. Identify Variation Sources
8. Define Performance Objective for key X’s
9. Establish relationship with Y’s (Transfer Function)
3
ControlControl
Improve Tollgate
10. Standardize the processes & procedures
11. Create PM Chart & response Plans
12. Establish Operating Tolerances (Specifications) & Dashboards
4
OperatinoalizeOperatinoalize
Control Tollgate
10. Plan for Implementation
11. Execute the Process
12. Collect data and populate dashboard
5
Key Deliverables and Tools• Team Mission &
Preliminary goals• Identify Customers• Project CTQ’s• Project Charter• Project Budget• High Level Process Map• CAP-Appropriate Tools
Tools• COPIS• Project Plan-GANTT
Chart-Microsoft Project• VOC/CTQ Tree/ QFD• VOC/Customer Research
• Interviews, Focus Groups, Surveys, Complaints, etc.
• Project Y• Performance Standard
for Project Y• Data Collection Plan &
MSA• Data for Project Y• CAP-Appropriate Tools
Tools• QFD• FMEA• Continuous Gage R&R• Test/Retest• Attribute R&R
• Detailed Process mapping
• Prioritized List of all X’s
• Stratification• Simulation &
relationship modelling• CAP-Appropriate Tools
Tools• Capability Indices-
Minitab• Z Tables• Benchmarking• Process Analysis-
Fishbone Diagram• Graphical Analysis• Hypothesis Testing• Span
• List of Vital Few X’s• Proposed Solution(s)• Cost Benefit Analysis• Pilot Implementation
Plan • CAP-Appropriate Tools
Tools• DOE-Screening• Factorial Designs• Simulation• Regression Analysis• Pilot Score Card
• MSA• Process Capability Y, X• Sustained Solution• Documentation• Full Scale Rollout Plan• Control Plan/
Management System• CAP - Making Change
Last
Tools• Continuous Gage R&R• Test/Retest• Attribute R&R• Capability Indices• Control Charts• FMEA
Overall Project Completion Percentage
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Key Steps:
BPMS Project Progress Sheet Function or Product Group: Kick Off Date: Project:
Tollgate Tollgate Tollgate Tollgate Tollgate
<Date>5
DMAIC Project Template<Project Name>
Project CTQ’s DefineDefine
Remember to Stratify Key Customers/Groups
CustomerWho receives your product
& finds value in it
Product/ Service Received
What do you produce or create
ExpectationsWhat are the characteristics of your product
that the customer finds valuable
PriorityHow important is
this product 1= Low 5= high
<Date>6
DMAIC Project Template<Project Name>
DefineDefineCharter
1. Business Case (High Level Benefit Analysis linked to Project CTQs):
4. In Scope:
2. Mission Statement
3. Goal Statement:
5. Out of Scope:
6. Definition of a Defect for This Project:
<Date>7
DMAIC Project Template<Project Name>
Executive Sponsor:
Business Process Owner:
Project Leader(s):
Subject Matter Experts:
Team Member:
Team Member:
Team Member:
Team Member:
Team Member:
Approx. Functional Name FTE Weeks Leader
DefineDefine
Quality:
IT:
Finance:
Function/Product:
Core Process:
Yes
No
Strategic Priority:
Key Initiative Green Belt
Black Belt
7. Team Members/Roles 9. General Information
8. Internal Resource Requirements
Customers:
Function/Product:
E Biz:
Risk:
Legal:
HR:
Other:
Approx. Functional Name FTE Weeks Leader
Approx. Functional Name FTE Weeks Leader
Charter
<Process Name>
<Date>8
DMAIC Project Template<Project Name>
Supplier
SSIIInput
(Use nouns)
PPProcess
(Use verbs)
OOOutput
(Use nouns)
CCCustomer
Current Process COPIS
Key Questions
What are the process boundaries?Start:
Stop:
<Takeaway Box>
1
2
3
4
5
6
7
What is included/excluded in the scope of this project?Includes:
Excludes:
What is the Unit, Opportunity, Defect?
Has this process map been validated by key people?
DefineDefine
<Date>9
DMAIC Project Template<Project Name>
<Takeaway Box>
Key Questions
Are dates achievable based on Business/Customer workload?
Project Plan
MS Project
If you don’t have access to MS Project, email the Help Desk at:
– HelpDesk, (CAP, )
DefineDefine
Do you have the proper skill set assigned and number of resources?
<Date>10
DMAIC Project Template<Project Name>
<Takeaway Box>
Key Questions
Who are the major stakeholders for this project?
Change Management Plan
AN “OPTIONAL” but Highly Recommended Part of the Define Tollgate Review
Presentations Might Include: <CM Profile>
<Stakeholder Analysis>
DefineDefine
What is their level of support for this project?
How engaged is the Champion in this project? How about the Leadership Team?
<Date>11
DMAIC Project Template<Project Name>
<Takeaway Box>
Key Questions
How will we measure our performance?
Selecting CTQ Characteristics
MeasureMeasure
What is the Project Y (the primary metric we are trying to improve?)
Is this metric a strong indicator of how well we are meeting the customer’s CTQ(s)?
Insert here the rigor used to determine your CTQ’s and its specifications
Example: Quality Function Deployment (QFD), CTQ Tree
<Date>12
DMAIC Project Template<Project Name>
CTQ Performance Standards
<Takeaway Box><Takeaway Box>
MeasureMeasure
Insert here the Operational Definitions for each CTQ
Y1. (CTQ Name Here) Target: (the target value to achieve customer expectation)
Tolerance: ( the level of tolerance from the target that is acceptable)
Unit: (The unit that is being processed)
To Be Measured: ( the attribute that will be captured from the unit)
Defined: ( the verbal explanation of the the measure and what would constitute a defect)
<Date>13
DMAIC Project Template<Project Name>
Data Collection Plan (Y’s) MeasureMeasure
Data Collection Plan Worksheet
Clarify Data Collection Goals Develop Operational Definitions And Procedures Operational
Definition Sampling Collection / Recording Other Conditions To
Record Measure Type
Measure Type Data
What How What Where When How Many
(Attach Data Form)
Plan for Data Consistency and Stability Method of Validation Measurement System Please Sketch Out the Preliminary Data Display
<Date>14
DMAIC Project Template<Project Name>
<Takeaway Box>
Measurement System Analysis
<Insert Measurement System Analysis> Examples Include:
– Minitab Gage R&R
– Discrete Gage R&R
– Test for Robustness
Key Questions
How will you ensure the data being collected is accurate and unbiased?
What are the areas of possible bias or system errors?
Have I assessed the Reproducibility & Repeatability aspects of my data collection process?
Are data collectors properly trained?
<Takeaway Box><Takeaway Box>
MeasureMeasure
<Date>15
DMAIC Project Template<Project Name>
<Takeaway Box><Takeaway Box>
Key Questions
How did you identify possible variation causes?
Variation Sources
You may need to use multiple pages here depending on the complexity of your project
Insert Detailed Process Map <Insert Results of Variation Cause
Identification> Examples: Ishakawa Diagram,
Detailed Process Map, Process Map Analysis,
What are the real sources of variation for this process?
What methods were used to verify the Variation Causes?
Which X variables will you focus on?
AnalyzeAnalyze
<Date>16
DMAIC Project Template<Project Name>
Define Performance Objective for Key X’s
AnalyzeAnalyze
<Takeaway Box><Takeaway Box>
Insert here the Operational Definitions for each Control Point (X Metric)
X1. (Control Name Here) Target: (the target value to achieve customer expectation)
Tolerance: ( the level of tolerance from the target that is acceptable)
Unit: (The unit that is being processed)
To Be Measured: ( the attribute that will be captured from the unit)
Defined: ( the verbal explanation of the the measure and what would constitute a defect)
<Date>17
DMAIC Project Template<Project Name>
Data Collection Plan Worksheet
Clarify Data Collection Goals Develop Operational Definitions And Procedures Operational
Definition Sampling Collection / Recording Other Conditions To
Record Measure Type
Measure Type Data
What How What Where When How Many
(Attach Data Form)
Plan for Data Consistency and Stability Method of Validation Measurement System Please Sketch Out the Preliminary Data Display
Data Collection Plan (X’s)
<Date>18
DMAIC Project Template<Project Name>
<Takeaway Box><Takeaway Box>
Key Questions
What is your assumptions for establishing the relationship?
Establish Relationship with Y’s
You may need to use multiple pages here depending on the complexity of your project
<Insert Results of Benchmarking Studies, Competitive Analysis Simulation analysis or mathematical modeling>
What methods were used to set the relationship?
AnalyzeAnalyze
<Date>19
DMAIC Project Template<Project Name>
AnalyzeAnalyzeRisk Analysis of Process
<Insert List of Potential Risks or Formal FMEA>
Key Questions
What other processes or systems are potentially impacted?
How were the potential risks evaluated?
What changes were made to the original proposal to counteract potential risks?
What’s the plan for continuing to monitor these and other risks throughout implementation and transition?
<Takeaway Box><Takeaway Box>
<Date>20
DMAIC Project Template<Project Name>
AnalyzeAnalyzeX Variable Operating Tolerances
<Takeaway Box><Takeaway Box>
XMeasure Type
Data
Clarify Data X Variable Performance Standards
Operational Definition of X VariableSt.Dev
X Variable Performance Characteristics
Span Mean
<Date>21
DMAIC Project Template<Project Name>
ControlControlStandardized Processes & Procedures
<Insert Results From Standardizing the processes
Examples: Process Map Analysis, Results/Graphs of Hypothesis Testing and Regression Analysis, DOE, Non-Parametric Analysis, Pareto-Minitab
Key Questions
Explain the data
How did you avoid the impact of lurking variables?
What are the vital few Xs based on this study?
What interactions did you find?
<Takeaway Box><Takeaway Box>
<Date>22
DMAIC Project Template<Project Name>
ControlControlProcess Management System
<Date>23
DMAIC Project Template<Project Name>
Key Questions
What metrics will be monitored going forward?
Process Control Plan
Check to Make Sure Your Project Metric(s) Is/Are Not Currently Reported On Another Dashboard
<Insert Dashboard/Control Plan> <Insert Control Charts for Key
Metrics> Insert other aspect of your control plan
as appropriate such as PRSA’s, Tests, etc.
ControlControl
How will these metrics be reported?
Does this project affect metrics that are currently reported on a higher level dashboard? If so, how will this project link in to that reporting process?
What have you done to ensure the data collection becomes institutionalized?
<Takeaway Box><Takeaway Box>
<Date>24
DMAIC Project Template<Project Name>
<Takeaway Box>
Key Questions
What resources are necessary for implementation?
OperationalizeOperationalizeImplementation and Change Management Plan
<Insert Implementation Plan> <Insert Change Management Plan>
What approaches have been used to mobilize commitment for the proposed changes?
<Date>25
DMAIC Project Template<Project Name>
OperationalizeOperationalizeProject Sign-Off
CONTROL HAND-OFF SHEET
Core Process: Owner:
Subprocess: Owner:
Policies & Procedures were documented and communicated on
I understand the New Policies and Procedures
I understand and take responsibility for monitoring the Defect Measurements as delineatedby the Project Team
I will report the progress on this subprocess on a regular basis to the Business Quality Council
I have reviewed this project’s isolated financial benefits with the Project Champion
I understand the corrective action procedure and am responsible for ensuring that action items are completed to hold the gains and capture the financial benefits
(date)
$ Impact Current Year
Core Process Owner Date Subprocess Owner Date