Box Culverts Design (LRFD Approach)

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    TheU

    seofAA

    SHTOLRFD

    TheU

    seofAA

    SHTOLRFD

    Bridg

    eDesign

    Specifica

    tionswith

    Bridg

    eDesign

    Specifica

    tionswith

    JoshBeakley

    JoshBeakley

    Novembe

    r,2010

    Novembe

    r,2010

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    2

    LRFD

    isRequ

    ired

    June28th,2000FHWAMemo

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    AAS

    HTO

    AAS

    HTO

    Design

    Design

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    forHighwayBr

    idges

    Section3

    Section3Loads

    Loads

    Section8

    Section8ReinforcedConcrete

    ReinforcedConcrete

    econ

    econ

    oo

    --orrugae

    ea

    orrugae

    ea

    Struc

    tureInteractionSystems

    Struc

    tureInteractionSystems

    Section16

    Section16SoilSoil

    --Reinforced

    Concrete

    Reinforced

    Concrete

    Struc

    tureInteractionSystems

    Struc

    tureInteractionSystems

    Section17

    Section17SoilSoil

    --ThermoplasticPipe

    ThermoplasticPipe

    InteractionSystems

    InteractionSystems

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    Specifications

    Section3

    Section3LoadsandLoadFactors

    LoadsandLoadFactors

    Evaluation

    Evaluation

    Section12

    Section12BuriedStructuresandTunnel

    BuriedStructuresandTunnel

    ners

    ners

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    StructuresDesignedPerSection12

    Section12.7

    Section12.7--MetalPipe,PipeArch,and

    MetalPipe,PipeArch,and

    Arch

    Structures

    Arch

    Structures

    Section12.8

    Section12.8--Lo

    ng

    Lo

    ng--SpanStr

    ucturalPlate

    SpanStr

    ucturalPlate

    Section12.9

    Section12.9--StructuralPlateBox

    StructuralPlateBox

    Section12.12

    Section12.12T

    hermoplasticPipes

    T

    hermoplasticPipes

    Section12.13

    Section12.13S

    teelTunnel

    LinerPlate

    S

    teelTunnel

    LinerPlate

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    Sectio

    n12

    Section12.10

    Section12.10R

    einforcedC

    oncretePip

    e

    R

    einforcedC

    oncretePip

    e

    --

    --

    ..

    ,

    ,

    inin--placeBoxCulverts,Cast

    placeBoxCulverts,Cast--inin--placeArches

    placeArches

    ..--

    --

    Struc

    tures

    Struc

    tures

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    What

    WeWillDiscuss

    Loads

    Loads

    Load

    Modifiers

    Load

    Modifiers

    apacy

    acua

    ons

    apacy

    acua

    ons

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  • 7/28/2019 Box Culverts Design (LRFD Approach)

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    LiveLoad

    3.6.1.2DesignVehicularLiv

    eLoad

    3.6.1.2DesignVehicularLiv

    eLoad

    .

    ...

    .

    ...

    V

    ehicularliveloadingon

    theroadways

    V

    ehicularliveloadingon

    theroadways

    ,

    ,

    designatedHL

    designatedHL

    --93,shallco

    nsistofa

    93,shallco

    nsistofa

    Designtruckordesigntandem,and

    Designtruckordesigntandem,and

    Designlane

    load

    Designlane

    load

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    LiveLoadSpa

    cingH

    L-93

    400

    0lb.

    12,500

    lb.

    12,500lb

    .

    1

    4t.

    6t.

    12,500lb.12,500lb

    .

    1600

    0lb.

    16000lb.

    AASHTO

    A

    ASHTO

    (12,0

    0lbperSTD)

    H

    S20LOAD

    ALTER

    NATELOA

    D

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    AppliedLive

    loadsNoLane

    Load .

    ...

    ,

    .

    ...

    ,

    Systems,andtheTopSlabsofBoxCulverts

    Systems,andtheTopSlabsofBoxCulverts

    Wherethesla

    bspansprima

    rilyinthe

    Wherethesla

    bspansprima

    rilyinthe

    Fortopslabsofboxculvertsofallspans

    and

    Fortopslabsofboxculvertsofallspans

    and

    forallothercases,includingslab

    forallothercases,includingslab--type

    type

    .

    .

    ft,onlytheax

    leloadsofthedesigntruck

    or

    ft,onlytheax

    leloadsofthedesigntruck

    or

    designtandem

    ofArticles3

    .6.1.2.2and

    designtandem

    ofArticles3

    .6.1.2.2and

    ....,

    ,

    .

    ....,

    ,

    .

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    AppliedLive

    loadsNoLane

    Load .

    ...

    esgn

    oasor

    ecs,ec

    .

    ...

    esgn

    oasor

    ecs,ec

    Sy

    stems,andtheTopSlab

    sofBox

    Sy

    stems,andtheTopSlab

    sofBox

    Wheretheslabspansprimarilyinth

    e

    Wheretheslabspansprimarilyinth

    e

    transversed

    irection,onlytheaxlesof

    transversed

    irection,onlytheaxlesof

    thedesigntruckofArticle3.6.1.2.2

    or

    thedesigntruckofArticle3.6.1.2.2

    or

    designtandemofArticle3.6.1.2.3

    designtandemofArticle3.6.1.2.3

    topofboxc

    ulverts.

    topofboxc

    ulverts.

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    LaneLoad3

    .6.1.3

    64

    lbsacrossa

    10ftwidth

    64

    lbsacrossa

    10ftwidth

    LRFDLRFD

    2005

    2005T

    ruckonly

    T

    ruckonly

    an

    ar

    pecc

    aon

    an

    ar

    pecc

    aon..

    .

    ..

    .

    Eithertruckor

    LaneLoad

    Eithertruckor

    LaneLoad

    Truckgoverns

    forshorterspans

    Truckgoverns

    forshorterspans

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    PipeCulverts

    Lane

    Loadsnota

    ppliedtopipe

    Lane

    Loadsnota

    ppliedtopipe

    For

    topslabsofboxculvertsofallspansand

    For

    topslabsofboxculvertsofallspansandforall

    forall

    othercases,includingslab

    othercases,includingslab--typebridgeswherethespan

    typebridgeswherethespan

    doe

    snotexceed15.0ft,

    doe

    snotexceed15.0ft,onlytheax

    leloadsofthe

    onlytheax

    leloadsofthe

    ....

    ....

    3.6.1.2.3,respectively,shallbeapp

    lied.

    3.6.1.2.3,respectively,shallbeapp

    lied.

    Histor

    Histor

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    TireF

    ootprint

    LRFD

    LRFD3.6.1.2.6

    3.6.1.2.6

    ==

    .

    .

    l=

    10in.

    l=

    10in.

    an

    ar

    pec

    caon

    an

    ar

    pec

    caon....

    C

    oncentrated

    Load

    C

    oncentrated

    Load

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    DistributionW

    idth

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    DistributionW

    idth

    LRFD(4.6.2.10)

    LRFD(4.6.2.10)

    =

    +

    =

    +

    .

    .

    EininchesandSinfeet

    EininchesandSinfeet

    an

    ar

    ...

    an

    ar

    ...

    E=4+0.06S(forwheel)

    E=4+0.06S(forwheel)

    EinfeetandS

    infeet

    EinfeetandS

    infeet

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    DistributionSteel

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    LiveLoadDis

    tribution

    Parallel

    to

    BoxC

    ulvertSpanunde

    rShallow

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    LiveLoadDis

    tribution

    *

    *

    .

    LRFDSpreada=a+1.15*H

    .

    LRFDSpreadb=b+1.15

    *H

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    PipeUnderSh

    allowFill

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    LiveLoadAre

    aforDepths2ft.

    LRFD(3.6.1.2.6)

    LRFD(3.6.1.2.6)

    =

    +

    =

    +

    ++

    .

    .

    .

    .

    1.15aboveshouldbereplacedwith

    1.0

    1.15aboveshouldbereplacedwith

    1.0

    Stand

    ard(6.4.1)

    Stand

    ard(6.4.1)

    AALL=(1.75D

    =(1.75DEE))

    22

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    LiveLoadSpr

    ead

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    DynamicLoad

    Allowance

    LRFD

    LRFDDynamicLoadAllowance(3.6.2.2)

    DynamicLoadAllowance(3.6.2.2)

    ==

    --

    .

    .

    .

    .

    ..

    Stand

    ard

    Stand

    ardImpactFactor(3.8.2.3)

    ImpactFactor(3.8.2.3)

    =

    .

    =

    .--

    oo

    --

    .

    .

    IM

    =0.2

    IM

    =0.211--1to2

    1to2--0INCL.

    0INCL.

    IM

    =0.1

    IM

    =0.122--1to2

    1to2--11

    INCL.

    11

    INCL.

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    TwoTrucksPassing

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    PipeandSoil

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    Lanes

    AASHTO

    AASH

    TO

    CHB

    DC

    STD

    LRF

    D

    1

    1.0

    1.2

    1.0

    2

    1.0

    1.0

    0.9

    0

    3

    0.90

    0.8

    5

    0.8

    0

    .

    .

    .

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    BoxC

    ulvertsShallow

    Fill

    Design

    UsingSingleL

    ane

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    SoilL

    oad

    Frictional

    Soil

    Frictional

    Soil

    Forces

    rsm

    Forces

    rsm

    atura

    roun

    atura

    roun

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    SoilL

    oad

    WWEE==

    FFeeJJssBBccHH

    Bo

    xes

    Bo

    xesSectio

    n12.11.2.2.1

    Sectio

    n12.11.2.2.1

    Pipe

    PipeSection

    12.10.2.1

    Section

    12.10.2.1

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    -

    Boxes

    WWEE==

    FFeeJJssBBccHH

    FF=1+0.20H/

    =1+0.20H/BB

    FFeeshallnotexceed1.15

    forinstallations

    shallnotexceed1.15

    forinstallations

    withcomactedfillalon

    thesidesof

    withcomactedfillalon

    thesidesof

    theboxsection,or1.40

    forinstallations

    theboxsection,or1.40

    forinstallations

    with

    withuncompacted

    uncompactedfillfill

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    -

    Pipe

    Stan

    dardinstallationsforbo

    th

    Stan

    dardinstallationsforbo

    th

    emba

    nkmentsandtrenchesshallbe

    emba

    nkmentsandtrenchesshallbe

    desig

    nedforpositiveprojection,

    desig

    nedforpositiveprojection,

    emba

    nkmentloadinconditionswhereF

    emba

    nkmentloadinconditionswhereF

    shall

    betakenas

    theverticalarchingfactor,

    shall

    betakenas

    theverticalarchingfactor,

    VAF,specifiedinTable12.1

    0.2.1

    VAF,specifiedinTable12.1

    0.2.1--3for3for

    each

    typeofstandardinstalla

    tion.

    each

    typeofstandardinstalla

    tion.

    www.concrete-p

    ipe.org

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    .

    ..

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    VerticalPressuresandReaction

    s

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    Vertic

    alSoilL

    oad

    0.8

    1.2

    1.62

    VAFi

    1

    2

    3

    4

    5

    6

    7

    8

    00.4

    li

    BeddingandFillHeigh

    tsforConcreteRoadwayPipe

    AndBox

    CulvertsC.

    Yoo,F.Parker,andJ.Kang,

    AuburnUniversity,June

    2005

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    Loads

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    LRFD

    (C12.11.2.3)

    Whiletypicaldesignsassum

    eauniform

    Whiletypicaldesignsassum

    eauniform

    ressuredistributionacrossthebottomslab,

    ressuredistributionacrossthebottomslab,

    arefi

    nedanalysisthatconsid

    erstheactual

    arefi

    nedanalysisthatconsid

    erstheactual

    soils

    tiffnessunderboxsectionswillresu

    lt

    soils

    tiffnessunderboxsectionswillresu

    lt

    inpressuredistributionsthat

    reducebotto

    m

    inpressuredistributionsthat

    reducebotto

    m

    slabshearandmomentforces(McGrathet

    slabshearandmomentforces(McGrathet

    al.20

    04.

    al.20

    04.

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    LRFD

    C12.11.2.3

    Suchananalysisrequireskn

    owledgeof

    in

    Suchananalysisrequireskn

    owledgeof

    in--

    situs

    oilroertie

    stoselectthea

    roria

    te

    situs

    oilroertie

    stoselectthea

    roria

    te

    stiffn

    essforthes

    upportingsoil.Arefine

    d

    stiffn

    essforthes

    upportingsoil.Arefine

    d

    anal

    sistakinth

    isintoaccountmabe

    anal

    sistakinth

    isintoaccountmabe

    beneficialwhenanalyzingex

    isting

    beneficialwhenanalyzingex

    isting

    culve

    rts.

    culve

    rts.

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    PipePressureDistribut

    ion

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    LateralLiveL

    oad

    LRFD(3.11.6.2)

    LRFD(3.11.6.2)

    pp

    ,

    ,

    wa

    llresultingfromapointloadmaybe

    wa

    llresultingfromapointloadmaybe

    2

    'ph

    =SR2

    R3

    -R+Z

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    oussnesq

    sr

    uon

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    LiveL

    oadLateralUnifor

    mPressure

    LRFD

    LRFD3.11.6.4

    3.11.6.4

    =K=K

    hh

    HH

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    LateralUnifor

    mLiveL

    oad

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    Ingeneral,LRFDprodu

    cesgreaterlive

    loadsurcharge

    pressures

    thanStandardf

    ordepthsoffill

    of5ftorlessan

    d

    .

    ,

    surchargepressuresfrom

    AASHTOM259andM273ar

    e

    muchgre

    aterthanthosefromLRFDfordepthsoffillfrom

    to

    ta

    nesstan

    orgreater

    egts.n

    spiteofthesignificantdifferencesinlive

    loadsurcharge

    pressures

    ,theirimpacton

    reinforcementareasisrelatively

    minor

    ComparisonofAASH

    TOStandardandLRFD

    CodeProvisionsforBuriedConcreteB

    ox

    uvers

    .un

    .

    cra,

    ,

    2000,ConcretePipefo

    rtheNewMillenium

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    LateralEarthPressure

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    LateralEarthLoad-LRFD

    3.11.5.5

    3.11.5.5EquivalentFluidM

    ethod

    EquivalentFluidM

    ethod

    ==

    De

    nseSandor

    Gravel=45

    pcf

    De

    nseSandor

    Gravel=45

    pcf

    ..

    .

    ..

    .

    es

    ressure

    es

    ressure

    kkoo=1=1--sinsinII

    II=30

    =30,k,koo=

    0.5,press=60pcf

    =

    0.5,press=60pcf

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    Other

    Loads

    Alwa

    ysConsidered

    Alwa

    ysConsidered

    InternalFluidLoad

    InternalFluidLoad

    omemes

    ons

    ere

    omemes

    ons

    ere

    Co

    nstructionL

    oads

    Co

    nstructionL

    oads

    Ex

    ternalHydrostaticLoads

    Ex

    ternalHydrostaticLoads

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    Load

    Factors

    Load

    LoadFactor

    Standard

    LRFD

    Dead

    1.3

    0.90

    1.25

    Water

    1.3

    1.0

    1.0

    EartVert

    ca

    1.3

    0.90

    1.30

    Earth-Horizontal

    1.3

    0.90*

    1.35

    Live

    1.3x1.67=

    2.17

    0.0

    1.75**

    *Per3.11

    .7,a50%reduc

    tioninloadmay

    beusedinlieu

    of

    .

    **Amultiplepresencefa

    ctorisincluded

    inthetotalload.

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    LRFD

    Design

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    PhiFactors

    Stren

    gthReductionFactors

    Stren

    gthReductionFactors

    ==

    ..

    IIvv

    =0.9

    =0.9

    ....

    --

    Standard

    Standard16.7.4.6

    16.7.4.6

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    BasisofLRF

    DMetho

    dology

    66iiJJiiQQii

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    Load

    Modifier-Culverts

    LRFD12.5.4

    LRFD12.5.4

    buriedstructur

    esandtunnellinersas

    buriedstructur

    esandtunnellinersas

    .,

    .,

    loa

    dmodifiers

    forconstructionloads

    loa

    dmodifiers

    forconstructionloads

    .

    .

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    Load

    Modifiers

    LRFDC1.3.2.1

    LRFDC1.3.2.1

    ,

    ,

    ,

    ,

    importanceare

    significant

    aspects

    importanceare

    significant

    aspects

    .

    .

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    ForCulverts

    Stand

    ard=N/A

    Stand

    ard=N/A

    ..

    ..

    Du

    ctility=

    Du

    ctility=DD

    =1.0

    =1.0

    e

    unancy=

    e

    unancy=

    RR=

    .or.

    =

    .or.

    Im

    portance=

    Im

    portance=II=1.0or1.05

    =1.0or1.05

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    Load

    ModifierCulverts

    LRFD1.3.3

    LRFD1.3.3Du

    ctility

    Du

    ctility

    be

    proportione

    danddetailedtoensure

    the

    be

    proportione

    danddetailedtoensure

    the

    ine

    lasticdeformationsatth

    estrengtha

    nd

    ine

    lasticdeformationsatth

    estrengtha

    nd

    .

    .

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    Load

    Modifier-Culverts

    LRFD12.5.4

    LRFD12.5.4--Redundancy

    Redundancy

    ,

    ,

    structuresshallbeconsidered

    structuresshallbeconsidered

    .

    .

    red

    undant

    red

    undant(1.0)

    (1.0)underlive

    loadand

    underlive

    loadand

    .

    .

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    Load

    Modifier-Culverts

    LRFD12.5.4

    LRFD12.5.4--Im

    portance

    Im

    portance

    determinedon

    thebasisof

    continued

    determinedon

    thebasisof

    continued

    .

    .

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    Desig

    nfor:

    Flexure

    Flexure

    SteelReinforc

    ement

    SteelReinforc

    ement

    Co

    ncreteCom

    pression

    Co

    ncreteCom

    pression

    Shea

    r

    Shea

    r

    RadialTension(forpipeonly)

    RadialTension(forpipeonly)

    Fatig

    ue(notrequ

    iredforbox

    culvertsor

    Fatig

    ue(notrequ

    iredforbox

    culvertsor

    pipe

    perLRFD)

    pipe

    perLRFD)

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    BoxC

    ulvertsan

    dPipe

    Section12.10

    Section12.10R

    einforcedC

    oncretePip

    e

    R

    einforcedC

    oncretePip

    e

    Section12.10.4.2

    Section12.10.4.2DirectDesin

    DirectDesinAA=?=?

    Section12.10.4.3

    Section12.10.4.3IndirectDesign

    IndirectDesignClass

    =?

    Class

    =?

    --

    ..

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    Flexu

    re

    Asi

    gIf

    d

    Nu

    ggIfd

    2

    Nu2

    If

    d

    t

    2Mu

    y

    quaon

    ....a-

    or

    rec

    es

    gno

    pe

    Section5.7.2AssumptionsforStrength

    andExtremeEv

    ent

    LimitSta

    testakesabroaderviewofflexuraldesign

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    LRFD-

    12.11.4.3.2:S

    TD-16.7.4.8

    AsAsminmin=0.002bh

    =0.002bh

    ==

    h=

    thicknesso

    fmemberininches

    h=

    thicknesso

    fmemberininches

    ...

    .

    ...

    .

    Stand

    ard(16.7.4.8)

    Stand

    ard(16.7.4.8)

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    -

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    Flexu

    re(maximumsteel)

    Boxculvertwallsandslabsa

    redesigned

    as

    Boxculvertwallsandslabsa

    redesigned

    as

    tensioncontrolledmembers,witha

    tensioncontrolledmembers,witha

    maximumsteelareaof75%ofthebalanced

    maximumsteelareaof75%ofthebalanced

    condition(steelw

    illalwas

    ieldbefore

    condition(steelw

    illalwas

    ieldbefore

    concretecrushes)

    concretecrushes)

    withotherconcre

    testructuresaslongasa

    withotherconcre

    testructuresaslongasa

    .

    .

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    TensionContr

    olled-D

    uctile

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    Crack

    Control

    (LRFD5.7.3.4)

    s

    700Je

    2dc

    d

    s

    s

    LRF

    DConcernsitselfwith

    steelspacing

    LRF

    DConcernsitselfwith

    steelspacing

    stressinthesteel(maximum

    of0.6fy?)

    stressinthesteel(maximum

    of0.6fy?)

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    ServiceLoadStress

    h

    f

    s

    s

    2

    Asj

    id

    ..

    -

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    Factorsaffecti

    ngcrack

    control

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    ExposureConditions

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    Shear

    ...

    ...

    '

    As

    Vude

    c

    .

    .bde

    Mu

    e

    Vc

    0.0948

    f'c

    b

    de

    EquivalenttoE=3

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    Shear

    ...:

    ....

    Slabswithlessthantw

    ofeetofcove

    r, '

    c

    .

    v

    v

    Eisbased

    onthedimensionsoftheeleme

    ntandthestrain

    inthesteel

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    Shear

    ...:

    ....

    Slabswithlessthantw

    ofeetofcove

    r,andsidewalls

    orsectonswtanovera

    ept

    esstan

    nces,

    andnoten

    sion,Ecanbeassumedequalto

    2

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    TopSlab

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    Side

    Wall

    12X12

    20

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    DistributionSteel

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    DistributionSteel

    Inbo

    ttomoftopslab(LRFD

    9.7.3.2)

    Inbo

    ttomoftopslab(LRFD

    9.7.3.2)

    reinforcement

    =100/S

    reinforcement

    =100/S1/21/2

    Ne

    ednotbem

    orethan50percent

    Ne

    ednotbem

    orethan50percent

    Intopoftopslab

    Intopoftopslab

    AsAs

    =0.002xAg

    =0.002xAg

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    Concre

    tePipeInd

    irectDesign12.10.4.3

    D-LoadEquation

    www.concrete-p

    ipe.org

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    www.concrete-p

    ipe.org

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    ar

    oa

    e

    ngac

    or

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    Extra

    SafetyFac

    torforType1

    www.concrete-p

    ipe.org

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    Liv

    eLoadBed

    dingFactor

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    PipeIndirectDesign

    D

    -LoadEquation

    www.concrete-p

    ipe.org

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    Class

    VPipe(

    C76/M1

    70)

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    Conc

    retePipe

    12.10

    .4.2

    Flexu

    re

    Flexu

    re12.10.4

    .2.4.a&b

    12.10.4

    .2.4.a&b

    ....

    ....

    CrackControl

    CrackControl12.10.4.2.4d

    12.10.4.2.4d

    earear

    ...

    .

    ...

    .

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    FLEXURE

    CRACKC

    ONTROL

    RADIALTEN

    SION

    SHEAR

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    TheEnd

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