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7/28/2019 Box Culverts Design (LRFD Approach)
1/93
TheU
seofAA
SHTOLRFD
TheU
seofAA
SHTOLRFD
Bridg
eDesign
Specifica
tionswith
Bridg
eDesign
Specifica
tionswith
JoshBeakley
JoshBeakley
Novembe
r,2010
Novembe
r,2010
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2
LRFD
isRequ
ired
June28th,2000FHWAMemo
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AAS
HTO
AAS
HTO
Design
Design
7/28/2019 Box Culverts Design (LRFD Approach)
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forHighwayBr
idges
Section3
Section3Loads
Loads
Section8
Section8ReinforcedConcrete
ReinforcedConcrete
econ
econ
oo
--orrugae
ea
orrugae
ea
Struc
tureInteractionSystems
Struc
tureInteractionSystems
Section16
Section16SoilSoil
--Reinforced
Concrete
Reinforced
Concrete
Struc
tureInteractionSystems
Struc
tureInteractionSystems
Section17
Section17SoilSoil
--ThermoplasticPipe
ThermoplasticPipe
InteractionSystems
InteractionSystems
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Specifications
Section3
Section3LoadsandLoadFactors
LoadsandLoadFactors
Evaluation
Evaluation
Section12
Section12BuriedStructuresandTunnel
BuriedStructuresandTunnel
ners
ners
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StructuresDesignedPerSection12
Section12.7
Section12.7--MetalPipe,PipeArch,and
MetalPipe,PipeArch,and
Arch
Structures
Arch
Structures
Section12.8
Section12.8--Lo
ng
Lo
ng--SpanStr
ucturalPlate
SpanStr
ucturalPlate
Section12.9
Section12.9--StructuralPlateBox
StructuralPlateBox
Section12.12
Section12.12T
hermoplasticPipes
T
hermoplasticPipes
Section12.13
Section12.13S
teelTunnel
LinerPlate
S
teelTunnel
LinerPlate
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Sectio
n12
Section12.10
Section12.10R
einforcedC
oncretePip
e
R
einforcedC
oncretePip
e
--
--
..
,
,
inin--placeBoxCulverts,Cast
placeBoxCulverts,Cast--inin--placeArches
placeArches
..--
--
Struc
tures
Struc
tures
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What
WeWillDiscuss
Loads
Loads
Load
Modifiers
Load
Modifiers
apacy
acua
ons
apacy
acua
ons
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LiveLoad
3.6.1.2DesignVehicularLiv
eLoad
3.6.1.2DesignVehicularLiv
eLoad
.
...
.
...
V
ehicularliveloadingon
theroadways
V
ehicularliveloadingon
theroadways
,
,
designatedHL
designatedHL
--93,shallco
nsistofa
93,shallco
nsistofa
Designtruckordesigntandem,and
Designtruckordesigntandem,and
Designlane
load
Designlane
load
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LiveLoadSpa
cingH
L-93
400
0lb.
12,500
lb.
12,500lb
.
1
4t.
6t.
12,500lb.12,500lb
.
1600
0lb.
16000lb.
AASHTO
A
ASHTO
(12,0
0lbperSTD)
H
S20LOAD
ALTER
NATELOA
D
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AppliedLive
loadsNoLane
Load .
...
,
.
...
,
Systems,andtheTopSlabsofBoxCulverts
Systems,andtheTopSlabsofBoxCulverts
Wherethesla
bspansprima
rilyinthe
Wherethesla
bspansprima
rilyinthe
Fortopslabsofboxculvertsofallspans
and
Fortopslabsofboxculvertsofallspans
and
forallothercases,includingslab
forallothercases,includingslab--type
type
.
.
ft,onlytheax
leloadsofthedesigntruck
or
ft,onlytheax
leloadsofthedesigntruck
or
designtandem
ofArticles3
.6.1.2.2and
designtandem
ofArticles3
.6.1.2.2and
....,
,
.
....,
,
.
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AppliedLive
loadsNoLane
Load .
...
esgn
oasor
ecs,ec
.
...
esgn
oasor
ecs,ec
Sy
stems,andtheTopSlab
sofBox
Sy
stems,andtheTopSlab
sofBox
Wheretheslabspansprimarilyinth
e
Wheretheslabspansprimarilyinth
e
transversed
irection,onlytheaxlesof
transversed
irection,onlytheaxlesof
thedesigntruckofArticle3.6.1.2.2
or
thedesigntruckofArticle3.6.1.2.2
or
designtandemofArticle3.6.1.2.3
designtandemofArticle3.6.1.2.3
topofboxc
ulverts.
topofboxc
ulverts.
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LaneLoad3
.6.1.3
64
lbsacrossa
10ftwidth
64
lbsacrossa
10ftwidth
LRFDLRFD
2005
2005T
ruckonly
T
ruckonly
an
ar
pecc
aon
an
ar
pecc
aon..
.
..
.
Eithertruckor
LaneLoad
Eithertruckor
LaneLoad
Truckgoverns
forshorterspans
Truckgoverns
forshorterspans
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PipeCulverts
Lane
Loadsnota
ppliedtopipe
Lane
Loadsnota
ppliedtopipe
For
topslabsofboxculvertsofallspansand
For
topslabsofboxculvertsofallspansandforall
forall
othercases,includingslab
othercases,includingslab--typebridgeswherethespan
typebridgeswherethespan
doe
snotexceed15.0ft,
doe
snotexceed15.0ft,onlytheax
leloadsofthe
onlytheax
leloadsofthe
....
....
3.6.1.2.3,respectively,shallbeapp
lied.
3.6.1.2.3,respectively,shallbeapp
lied.
Histor
Histor
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TireF
ootprint
LRFD
LRFD3.6.1.2.6
3.6.1.2.6
==
.
.
l=
10in.
l=
10in.
an
ar
pec
caon
an
ar
pec
caon....
C
oncentrated
Load
C
oncentrated
Load
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DistributionW
idth
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DistributionW
idth
LRFD(4.6.2.10)
LRFD(4.6.2.10)
=
+
=
+
.
.
EininchesandSinfeet
EininchesandSinfeet
an
ar
...
an
ar
...
E=4+0.06S(forwheel)
E=4+0.06S(forwheel)
EinfeetandS
infeet
EinfeetandS
infeet
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DistributionSteel
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LiveLoadDis
tribution
Parallel
to
BoxC
ulvertSpanunde
rShallow
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LiveLoadDis
tribution
*
*
.
LRFDSpreada=a+1.15*H
.
LRFDSpreadb=b+1.15
*H
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PipeUnderSh
allowFill
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LiveLoadAre
aforDepths2ft.
LRFD(3.6.1.2.6)
LRFD(3.6.1.2.6)
=
+
=
+
++
.
.
.
.
1.15aboveshouldbereplacedwith
1.0
1.15aboveshouldbereplacedwith
1.0
Stand
ard(6.4.1)
Stand
ard(6.4.1)
AALL=(1.75D
=(1.75DEE))
22
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LiveLoadSpr
ead
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DynamicLoad
Allowance
LRFD
LRFDDynamicLoadAllowance(3.6.2.2)
DynamicLoadAllowance(3.6.2.2)
==
--
.
.
.
.
..
Stand
ard
Stand
ardImpactFactor(3.8.2.3)
ImpactFactor(3.8.2.3)
=
.
=
.--
oo
--
.
.
IM
=0.2
IM
=0.211--1to2
1to2--0INCL.
0INCL.
IM
=0.1
IM
=0.122--1to2
1to2--11
INCL.
11
INCL.
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TwoTrucksPassing
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PipeandSoil
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Lanes
AASHTO
AASH
TO
CHB
DC
STD
LRF
D
1
1.0
1.2
1.0
2
1.0
1.0
0.9
0
3
0.90
0.8
5
0.8
0
.
.
.
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BoxC
ulvertsShallow
Fill
Design
UsingSingleL
ane
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SoilL
oad
Frictional
Soil
Frictional
Soil
Forces
rsm
Forces
rsm
atura
roun
atura
roun
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SoilL
oad
WWEE==
FFeeJJssBBccHH
Bo
xes
Bo
xesSectio
n12.11.2.2.1
Sectio
n12.11.2.2.1
Pipe
PipeSection
12.10.2.1
Section
12.10.2.1
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-
Boxes
WWEE==
FFeeJJssBBccHH
FF=1+0.20H/
=1+0.20H/BB
FFeeshallnotexceed1.15
forinstallations
shallnotexceed1.15
forinstallations
withcomactedfillalon
thesidesof
withcomactedfillalon
thesidesof
theboxsection,or1.40
forinstallations
theboxsection,or1.40
forinstallations
with
withuncompacted
uncompactedfillfill
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-
Pipe
Stan
dardinstallationsforbo
th
Stan
dardinstallationsforbo
th
emba
nkmentsandtrenchesshallbe
emba
nkmentsandtrenchesshallbe
desig
nedforpositiveprojection,
desig
nedforpositiveprojection,
emba
nkmentloadinconditionswhereF
emba
nkmentloadinconditionswhereF
shall
betakenas
theverticalarchingfactor,
shall
betakenas
theverticalarchingfactor,
VAF,specifiedinTable12.1
0.2.1
VAF,specifiedinTable12.1
0.2.1--3for3for
each
typeofstandardinstalla
tion.
each
typeofstandardinstalla
tion.
www.concrete-p
ipe.org
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.
..
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VerticalPressuresandReaction
s
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Vertic
alSoilL
oad
0.8
1.2
1.62
VAFi
1
2
3
4
5
6
7
8
00.4
li
BeddingandFillHeigh
tsforConcreteRoadwayPipe
AndBox
CulvertsC.
Yoo,F.Parker,andJ.Kang,
AuburnUniversity,June
2005
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Loads
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LRFD
(C12.11.2.3)
Whiletypicaldesignsassum
eauniform
Whiletypicaldesignsassum
eauniform
ressuredistributionacrossthebottomslab,
ressuredistributionacrossthebottomslab,
arefi
nedanalysisthatconsid
erstheactual
arefi
nedanalysisthatconsid
erstheactual
soils
tiffnessunderboxsectionswillresu
lt
soils
tiffnessunderboxsectionswillresu
lt
inpressuredistributionsthat
reducebotto
m
inpressuredistributionsthat
reducebotto
m
slabshearandmomentforces(McGrathet
slabshearandmomentforces(McGrathet
al.20
04.
al.20
04.
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LRFD
C12.11.2.3
Suchananalysisrequireskn
owledgeof
in
Suchananalysisrequireskn
owledgeof
in--
situs
oilroertie
stoselectthea
roria
te
situs
oilroertie
stoselectthea
roria
te
stiffn
essforthes
upportingsoil.Arefine
d
stiffn
essforthes
upportingsoil.Arefine
d
anal
sistakinth
isintoaccountmabe
anal
sistakinth
isintoaccountmabe
beneficialwhenanalyzingex
isting
beneficialwhenanalyzingex
isting
culve
rts.
culve
rts.
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PipePressureDistribut
ion
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LateralLiveL
oad
LRFD(3.11.6.2)
LRFD(3.11.6.2)
pp
,
,
wa
llresultingfromapointloadmaybe
wa
llresultingfromapointloadmaybe
2
'ph
=SR2
R3
-R+Z
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oussnesq
sr
uon
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LiveL
oadLateralUnifor
mPressure
LRFD
LRFD3.11.6.4
3.11.6.4
=K=K
hh
HH
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LateralUnifor
mLiveL
oad
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Ingeneral,LRFDprodu
cesgreaterlive
loadsurcharge
pressures
thanStandardf
ordepthsoffill
of5ftorlessan
d
.
,
surchargepressuresfrom
AASHTOM259andM273ar
e
muchgre
aterthanthosefromLRFDfordepthsoffillfrom
to
ta
nesstan
orgreater
egts.n
spiteofthesignificantdifferencesinlive
loadsurcharge
pressures
,theirimpacton
reinforcementareasisrelatively
minor
ComparisonofAASH
TOStandardandLRFD
CodeProvisionsforBuriedConcreteB
ox
uvers
.un
.
cra,
,
2000,ConcretePipefo
rtheNewMillenium
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LateralEarthPressure
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LateralEarthLoad-LRFD
3.11.5.5
3.11.5.5EquivalentFluidM
ethod
EquivalentFluidM
ethod
==
De
nseSandor
Gravel=45
pcf
De
nseSandor
Gravel=45
pcf
..
.
..
.
es
ressure
es
ressure
kkoo=1=1--sinsinII
II=30
=30,k,koo=
0.5,press=60pcf
=
0.5,press=60pcf
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Other
Loads
Alwa
ysConsidered
Alwa
ysConsidered
InternalFluidLoad
InternalFluidLoad
omemes
ons
ere
omemes
ons
ere
Co
nstructionL
oads
Co
nstructionL
oads
Ex
ternalHydrostaticLoads
Ex
ternalHydrostaticLoads
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Load
Factors
Load
LoadFactor
Standard
LRFD
Dead
1.3
0.90
1.25
Water
1.3
1.0
1.0
EartVert
ca
1.3
0.90
1.30
Earth-Horizontal
1.3
0.90*
1.35
Live
1.3x1.67=
2.17
0.0
1.75**
*Per3.11
.7,a50%reduc
tioninloadmay
beusedinlieu
of
.
**Amultiplepresencefa
ctorisincluded
inthetotalload.
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LRFD
Design
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PhiFactors
Stren
gthReductionFactors
Stren
gthReductionFactors
==
..
IIvv
=0.9
=0.9
....
--
Standard
Standard16.7.4.6
16.7.4.6
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BasisofLRF
DMetho
dology
66iiJJiiQQii
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Load
Modifier-Culverts
LRFD12.5.4
LRFD12.5.4
buriedstructur
esandtunnellinersas
buriedstructur
esandtunnellinersas
.,
.,
loa
dmodifiers
forconstructionloads
loa
dmodifiers
forconstructionloads
.
.
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Load
Modifiers
LRFDC1.3.2.1
LRFDC1.3.2.1
,
,
,
,
importanceare
significant
aspects
importanceare
significant
aspects
.
.
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ForCulverts
Stand
ard=N/A
Stand
ard=N/A
..
..
Du
ctility=
Du
ctility=DD
=1.0
=1.0
e
unancy=
e
unancy=
RR=
.or.
=
.or.
Im
portance=
Im
portance=II=1.0or1.05
=1.0or1.05
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Load
ModifierCulverts
LRFD1.3.3
LRFD1.3.3Du
ctility
Du
ctility
be
proportione
danddetailedtoensure
the
be
proportione
danddetailedtoensure
the
ine
lasticdeformationsatth
estrengtha
nd
ine
lasticdeformationsatth
estrengtha
nd
.
.
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Load
Modifier-Culverts
LRFD12.5.4
LRFD12.5.4--Redundancy
Redundancy
,
,
structuresshallbeconsidered
structuresshallbeconsidered
.
.
red
undant
red
undant(1.0)
(1.0)underlive
loadand
underlive
loadand
.
.
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Load
Modifier-Culverts
LRFD12.5.4
LRFD12.5.4--Im
portance
Im
portance
determinedon
thebasisof
continued
determinedon
thebasisof
continued
.
.
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Desig
nfor:
Flexure
Flexure
SteelReinforc
ement
SteelReinforc
ement
Co
ncreteCom
pression
Co
ncreteCom
pression
Shea
r
Shea
r
RadialTension(forpipeonly)
RadialTension(forpipeonly)
Fatig
ue(notrequ
iredforbox
culvertsor
Fatig
ue(notrequ
iredforbox
culvertsor
pipe
perLRFD)
pipe
perLRFD)
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BoxC
ulvertsan
dPipe
Section12.10
Section12.10R
einforcedC
oncretePip
e
R
einforcedC
oncretePip
e
Section12.10.4.2
Section12.10.4.2DirectDesin
DirectDesinAA=?=?
Section12.10.4.3
Section12.10.4.3IndirectDesign
IndirectDesignClass
=?
Class
=?
--
..
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Flexu
re
Asi
gIf
d
Nu
ggIfd
2
Nu2
If
d
t
2Mu
y
quaon
....a-
or
rec
es
gno
pe
Section5.7.2AssumptionsforStrength
andExtremeEv
ent
LimitSta
testakesabroaderviewofflexuraldesign
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LRFD-
12.11.4.3.2:S
TD-16.7.4.8
AsAsminmin=0.002bh
=0.002bh
==
h=
thicknesso
fmemberininches
h=
thicknesso
fmemberininches
...
.
...
.
Stand
ard(16.7.4.8)
Stand
ard(16.7.4.8)
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-
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Flexu
re(maximumsteel)
Boxculvertwallsandslabsa
redesigned
as
Boxculvertwallsandslabsa
redesigned
as
tensioncontrolledmembers,witha
tensioncontrolledmembers,witha
maximumsteelareaof75%ofthebalanced
maximumsteelareaof75%ofthebalanced
condition(steelw
illalwas
ieldbefore
condition(steelw
illalwas
ieldbefore
concretecrushes)
concretecrushes)
withotherconcre
testructuresaslongasa
withotherconcre
testructuresaslongasa
.
.
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TensionContr
olled-D
uctile
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Crack
Control
(LRFD5.7.3.4)
s
700Je
2dc
d
s
s
LRF
DConcernsitselfwith
steelspacing
LRF
DConcernsitselfwith
steelspacing
stressinthesteel(maximum
of0.6fy?)
stressinthesteel(maximum
of0.6fy?)
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ServiceLoadStress
h
f
s
s
2
Asj
id
..
-
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Factorsaffecti
ngcrack
control
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ExposureConditions
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Shear
...
...
'
As
Vude
c
.
.bde
Mu
e
Vc
0.0948
f'c
b
de
EquivalenttoE=3
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Shear
...:
....
Slabswithlessthantw
ofeetofcove
r, '
c
.
v
v
Eisbased
onthedimensionsoftheeleme
ntandthestrain
inthesteel
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Shear
...:
....
Slabswithlessthantw
ofeetofcove
r,andsidewalls
orsectonswtanovera
ept
esstan
nces,
andnoten
sion,Ecanbeassumedequalto
2
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TopSlab
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Side
Wall
12X12
20
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DistributionSteel
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DistributionSteel
Inbo
ttomoftopslab(LRFD
9.7.3.2)
Inbo
ttomoftopslab(LRFD
9.7.3.2)
reinforcement
=100/S
reinforcement
=100/S1/21/2
Ne
ednotbem
orethan50percent
Ne
ednotbem
orethan50percent
Intopoftopslab
Intopoftopslab
AsAs
=0.002xAg
=0.002xAg
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Concre
tePipeInd
irectDesign12.10.4.3
D-LoadEquation
www.concrete-p
ipe.org
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www.concrete-p
ipe.org
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ar
oa
e
ngac
or
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Extra
SafetyFac
torforType1
www.concrete-p
ipe.org
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Liv
eLoadBed
dingFactor
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PipeIndirectDesign
D
-LoadEquation
www.concrete-p
ipe.org
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Class
VPipe(
C76/M1
70)
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Conc
retePipe
12.10
.4.2
Flexu
re
Flexu
re12.10.4
.2.4.a&b
12.10.4
.2.4.a&b
....
....
CrackControl
CrackControl12.10.4.2.4d
12.10.4.2.4d
earear
...
.
...
.
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FLEXURE
CRACKC
ONTROL
RADIALTEN
SION
SHEAR
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TheEnd
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