07/01/2015    

PREM  BABOO  C-­‐69.  N.F.L  Township,  Vijaipur,  Distt,  Guna,  M.P.,  473111  Contact:  9425735974,  07544273574,  8718870316    

Email:  pbaboo@hotmail.com  ,    

Prem.baboo@nfl.co.in      

                                                                                               PLANT  OPERATION  PROFESSIONAL  

     PROFILE    c Professionally   matured   production   engineer   with   career   success   of   28   years   in   Plant   Engineering  

systems  and  Total  plant  operation.  Validate  all  process  assumptions  used   in   the  development  of   the  projects,  accurate  process  data,  and  Commissioning  experience  of  Urea  plant  Snamprogetti’s  process.  

c Core  competencies   in  developing  and  improving  systems  across  all   functional  domains  to  streamline  operations.   Broad   based   professional   expertise   in   Production,   Maintenance,   Industrial   Safety,  HR/industrial  relations  and  statutory  compliance.    

c Adequate  experience  in  application  of  plant  improvement  techniques.    c Adept   in   liaising   with   local   administration   &   statutory   bodies   to   secure   their   continued   support.  

Acknowledged   team   leader,   trainer   and   motivator   with   fine-­‐tuned   analytical   and   troubleshooting  skills.  Superior  communication  abilities.  

c In-­‐depth  knowledge  of  anchoring  projects  to  install  and  commission  sophisticated  new  equipment.  c Five  years’  experience  of  teaching  of  Heat  transfer  operation,  Mass  transfer  operation,  Fluid  mechanics  

&  Material  &  Energy  balance  for  Advance  course  of  Chemical  Engineering  in  National  Fertilizers  Ltd.  c Published   a   number   of   articles   related   to   energy   and   environments   published   in   national   and  

international  magazines.(recently  two  article  published  on  www.ureaknowhow.com)  c Knowledge   of   safe   work   practices   and   ability   to   identify/mitigate   process   and   personnel   safety  

hazards.  Experience  working  effectively  as  a  team  member  and  team  leader  Experience   maintaining   and   operating   equipment   in   an   environment   where   equipment   safety,  availability  and  compliance.  

c Able  to  travel   to  other   locations.  Can  work   in  a  manufacturing  plant  environment  and  capable  of    all  plant  policies  and  procedures  related  to  the  position  other  requirements    

 Key  strength  Areas  

Operation  Management  ±Process  Improvement±Waste  Control±Maintenance±Safety  Management  ±HR  /Industrial  Relations±Cross  Functional  Coordination&  Environmental  Management,  commissioning  IMS  etc.  

                               

   PROFESSIONAL  EXPERIENCE    NATIONAL  FERTILIZERS  LIMITED,  BHATINDA  &  VIJAIPUR,  GUNA  (A  GOVT.  OF  INDIA  UNDERTAKING)                                                                                                                                                                                        Since  1985  

 Sr.  Manager  Urea  Line-­‐I  &  Line-­‐II  (since  July  2014)  

c Working   as   a   Urea   Plant   Manager   in   charge   of   line-­‐I   &   line-­‐II,   day   to   day   maintaining   of   Energy,   plant  performance   data,   coordination   with   various   maintenance   job,   shut   down   job   planning   strategic   planning,  preventive  maintenance.  Overall  supervision  of  urea  plant.  Providing  overall  administrative  support  to  the  unit  to   ensure   smooth   functioning.   Plant   performance  monitoring   in   regards   to   energy,  monitoring   of   pollutant   &  control  efficiency  and  any  operational  limitations.  Identifying  the  various  equipment’s  efficiency,  their  health  and  timely  repair/replacement  

 c Identify   the   abnormalities   in  machines   and   also   identify   root   causes   of  Maintenance,   Production,   and   Quality  

problems.      

 Manager  Urea  Line-­‐II  (since  July  2011)  c Working   as   a   Urea   Plant   Manager   in   charge,   day   to   day   maintaining   of   Energy,   plant   performance   data,  

coordination  with  various  maintenance  job,  shut  down  job  planning  strategic  planning,  preventive  maintenance.    

 

 Deputy  Manager  Urea  Line-­‐II  (since  July  2008)  

 

c Implementing  preventive,  planned  and  predictive  maintenance  to  minimize  downtime  and  prolong  service  life  of  machines.  Ensuring  availability  of  reasonable  stocks  of  spares  to  address  any  maintenance  calls.    

c Periodically   conducting   review   meetings   with   quality,   maintenance   and   other   departmental   heads   to   assess  work  performance  against  targeted  production  levels  and  provide  needed  reinforcements.    

c Introducing  process  improvements/controls  to  enhance  operational  efficiency  of  the  unit  and  minimize  process  wastages.    

c Defining  operational  budget  of  the  unit  and  driving  cost  control  measures  to  contain  expenses  within  budgetary  limits.    

c Providing  overall  administrative  support  to  the  unit  to  ensure  smooth  functioning.  c Identify   the   abnormalities   in  machines   and   also   identify   root   causes   of  Maintenance,   Production,   and   Quality  

problems.  c Perform   plant   performance   monitoring   in   regards   to   energy,   efficiency   and   any   operational   limitations.  

Identifying  the  various  equipment’s  efficiency,  their  health  and  timely  repair/replacement    

 Assistant  Manager/Senior  Assistant  Manager  (July  2001-­‐2008)  

 

c Successfully   handled   a   wide   gamut   of   functions   ranging   from   Erection,   Pre   Commissioning   &   Commissioning  based  on  SNAM  technology  consisting  of  two  streams  of  1310  MT  /Day  of  capacity.    

c Played  a  key  role   in  expediting  supplies  of   two  no.  of  CO2  compressors   from  BHEL  workshop  to   the  plant  site  their   erection   up,   commissioning   up   to   normal   operation   along   with   BHEL   team   in   addition   to   all   other   pre  commissioning   &   commissioning   activities   of   the   plant   i.e.   checking   of   P&I   diagram,   preparing   of   pre  commissioning  &  commissioning  activities  &  their  details  

c Prepared   training  manuals   for   the   staff   inter   departmental   coordination.   Fully   conversant   with   DCS,   ESD,   CS  3000,  TRANSIENT  DATA  MANAGER  (TDM),  CCC,  Etc.      

   

Shift  Engineer/Sr  Shift  Engineer/DCS  operator  (November  1985  –  July  2001)    

c In  Bathinda  unit  (NFL)  experience  of  Gasification  and  carbon  recovery  plant  of  Ammonia  Plant  of  900  TPD  cap  plant.  The  gasification  of  heavy  oil  LS  HS,  partial  oxidation  with  pure  oxygen  of  heavy  oil  and  steam.  In  Bathinda  MTC  Process  experience  having  crystallization  route  of  Prilling,  Centrifuge  mother   liquor,  pneumatic  conveyor  and  melter.  

c        

 

   SCHOALSTIC  CREDENTIALS      

M.Phil.  74.5%                                                                    Global  Open  University,  Nagaland,  India  2009          M.Sc.  (Ecology  &  Environment),  62%  Sikkim  Manipal  University  for  Health,  Medical  &  technological  Science,  2003-­‐2004                                  A.M.I.E  (Chemical)  (B.E.,  Chemical  Engineering)      Institution  of  Engineers  (India),  Kolkata,  1995    Fellowship  I  am  Fellow  of  Institution  of  Engineers  (India)  from  July  2013.  Fellowship  No.,  F-­‐1171700      

Received  DCS  training  on  Centum  XL  fundamentals  BY  YOKOGAVA  BLUE  STAR          

   Passport  No:  H  1124048  Valid  up  to  22/10/2018  D.O.B:  1st  Jan’62  References:  Available  on  Request.