BIO, BIOA, ZIO - Docuthek

7.2.14 Edition 07.08Technical Information · GB

www.kromschroeder.com

Burners for gas BIO, BIOA, ZIO

Large capacity range up to 1000 kW•Maintenance-friendly thanks to modular design•Robust burner design•Direct or lance ignition•Ionisation control or optionally with UV sensor•Suitable for new systems and modernisation of existing systems thanks to •individual length adjustmentAir preheating to 450°C available as an option•Low polluting level thanks to optimised combustion•For installation as ceiling or side-wall burner thanks to arbitrary installation •positionCan be combined with different combustion chamber shapes•

BIO, BIOA, ZIO · Edition 07.08

2

t = To be continued

Table of contentsBurners for gas BIO, BIOA, ZIO . . . . . . . . . . . . . . . . . . . . . . 1Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 Examples of application. . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1 Continuous control with pneumatic ratio control system . . .51.1.2 Continuous control with pneumatic ratio control system and lance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51.1.3 Continuous control with pneumatic ratio control system . . .61.1.4 Staged control with pneumatic ratio control system . . . . . .6

2 Mechanical construction . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 Burner housing (furnace flange) . . . . . . . . . . . . . . . . . . . 72.2 Burner insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.3 Burner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.1 Burner type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.2 Burner size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.3 Burner head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114.4 Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124.5 Calculating the burner tube length . . . . . . . . . . . . . . . 134.5.1 Burners in burner quarls . . . . . . . . . . . . . . . . . . . . . . . . . . . 134.5.2 Burners with burner attachment tube . . . . . . . . . . . . . . . . 15

4.6 Selection table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174.6.1 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Project planning information . . . . . . . . . . . . . . . . . . . . . 195.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195.2 Recommended ignition transformer . . . . . . . . . . . . . . 195.3 Nozzle-mixing burners . . . . . . . . . . . . . . . . . . . . . . . . . 195.4 Flame control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195.5 Hot air compensation . . . . . . . . . . . . . . . . . . . . . . . . . . 195.6 Purging air/cooling air . . . . . . . . . . . . . . . . . . . . . . . . . 205.7 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.8 Gas line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 215.9 Air line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246.2 Burner lance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.2.1 BIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266.2.2 ZIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 Maintenance cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28


3

BIO

BIOA

ZIO

Application1 For industrial furnaces and firing systems in the iron and steel industries in the precious, non-ferrous and light metal sector, as well as in the plastics, fibre and paper industries. Other fields of application are thermal incineration installations, as well as driers and hot-air generators.For low temperature applications (e.g. for crucible heating, radiant tube heating or hot-air generation), the burners are equipped with a heat-resistant steel attachment tube.For high temperature applications (e.g. forging furnace), the burners are used in combination with a burner quarl made from refractory concrete. Different flame shapes can be achieved by using burner quarls with a different geometry.The burner may be adapted to the system requirements using different burner tube lengths.


4

Shaft melting and holding furnace Bogie hearth forging furnace Incineration installation for thermal regen-erative flue air purification

Application

Strip galvanising plant Rotary table furnace Aluminium tank furnace


5

VAGVAS

AKT

GEH

VR LEH

GEH

EKO

EKO

BVAIC 20..E + BVA

M

VAS GDJ

BIO..L, ZIO..L

Examples of application1 .1 Continuous control with 1 .1 .1

pneumatic ratio control systemThis type of control offers the benefit of the mixture setting being maintained over a wide control range while at the same time preventing air deficiency. This type of control is used in melting furnaces in the aluminium industry or in regenerative incineration installations in the environment industry, for example.

Continuous control with 1 .1 .2 pneumatic ratio control system and lanceThe burner’s flexibility is increased thanks to an ignition lance. The control range can be extended incrementally with an optional integrated lance. This type of control is used in heat treatment fur-naces in the iron and non-ferrous metal industries and in heating furnaces in the steel industry, for example.

IC 20 + BVA

VAG

M

BVA

VASZIO, BIO, BIOA

LEH

EKO

EKOGEH

Three-pointstep

Application


6

M

VAGVAS

ZIO, BIO, BIOAEKO

M

IC 20+ LFC

IC 20 + BVA EKO

AKT GFK AKT

DG..VC

LEH

GEH

DG..C

VAS

DL..A+ FLS

VAG+VBY

BIO, BIOA, ZIOAKT EKO

EKOMB 7 + BVHM

GEH

LEH

Application

Continuous control with 1 .1 .3 pneumatic ratio control systemThe burner is designed for near-sto-ichiometrical operation and a control range of 1:10 with its special burner head construction for CO2-optimised combus-tion. In combination with the cascade control system, the burner is capable of operating even with very low connection ratings, control ranges of 1:45 can be achieved.

Staged control with pneumatic 1 .1 .4 ratio control systemThe high output pulse at the burner gen-erated by this type of control produces a uniform temperature distribution and good circulation of the furnace or kiln atmosphere, e.g. in heat treatment fur-naces in the iron and non-ferrous metal industries or kilns for heavy-clay and fine ceramics. The pneumatic air/gas ratio control system offers maximum safety by an air deficiency cut-out, with a constant lambda value being maintained while the air pressure varies.


7

BIO, BIOA ZIO

Mechanical construction2 The BIO, BIOA and ZIO burners are composed of three modules: burner housing, burner insert and burner tube. This structure allows the burners to be easily adapted to the respective proc-ess or to be integrated into existing systems. Maintenance and repair times are reduced and existing furnace installations can be easily converted.

Burner housing (furnace flange)2 .1

BIO BIOA ZIO

The burner is secured to the furnace by the burner housing. The burner housing accommodates the burner insert and the burner tube, and routes the combustion air. The combus-tion air pressure can be measured using an air pressure test nipple.

Burner insert2 .2

The combustion gas is supplied to the burner head via the gas connection and the gas pipe. The gas connection flange comprises of the gauge glass, ground screw and electrode plugs with plug caps.As of construction stage E, the connection flange is equipped with an integrated measuring orifice and flow adjustment for easy measuring and exact adjusting of the gas flow rate.The ignition and ionisation electrodes are screwed into the connection flange and can be replaced without removing the burner insert as of burner size 65 and construction stage D.Burners BIO, BIOA and ZIO are nozzle-mixing burners. Gas and air are mixed only once they are in the burner head. This prevents explosive gases from being generated in the pipeline. There are various burner head versions for different flame shapes and gas types.


8Mechanical construction

Burner tube2 .3

Different overall lengths enable adjustment to the system requirements.

In the burner quarlThe burner head is positioned inside the burner tube. The burner quarl accommodates the burner tube and simulta-neously acts as the combustion chamber for the complete combustion of the flame.

With attachment tubeThe burner head is positioned inside the burner tube. An at-tachment tube made of heat-resistant steel acts as the com-bustion chamber for the complete combustion of the flame for low- and medium-temperature applications.


9

Function3 The burner control unit opens the gas and air control valves. Gas flows through the gas connection flange and air flows through the burner housing as far as the nozzle-mixing burner head.The combustible gas/air mixture is produced downstream of the burner head. Slots and holes in the air disc vary the degree and manner of twisting of the combustion air and determine the flame geometry. Depending on the gas type, the geometry of the gas nozzle varies.The gas/air mixture is electrically ignited directly by an igni-tion electrode or an ignition lance. A flame forms which is monitored using an ionisation electrode or optionally using the UV sensor.The choice of the respective combustion chamber material and geometry is primarily determined by the process.Using burner quarls, almost any flame shape and outlet ve-locity can be achieved.For low-temperature applications, a combustion chamber made of heat-resistant steel is used. The combustion chamber is part of the metallic burner attachment tube.

Burner insertBurner housing

Burner head

GasAir Burner tube

BIO, BIOA

Burner insertBurner housing Burner head

Gas

Air

Burner tube

ZIO

Ignition electrode Ionisation electrode

Gas nozzle

Burner head


10

Selection4 Burner type4 .1

Type HousingAir temperature Furnace temperature

°C °CBIO GG 25 20 – 450 50 – 1600BIOA AlSi 20 – 200 50 – 1400ZIO ST 20 – 450 50 – 1600

Burner size4 .2

Burner size Burner capacity[kW]

BIO 50 40 BIO, BIOA 65 90BIO 80 150BIO 100 230BIO 125 320BIO 140 450ZIO 165 630ZIO 200 1000


11

Burner head4 .3 The choice of burner head depends on the flame shape, gas type and variant.

Selection

Flame shape Code letterburnerhead

Control range 1)

Low fi re λ λ 2)Furnace

temperature[°C]

Air temperature 3)

[°C]Continu-

ousConstant air

volume Staged

normal R 1:10 1:3 > 1:10 > 1.05 0.8 – 1.3 50 – 1350 20 – 1505)

long H 1:10 1:4 1:10 > 1.3 0.8 – 1.5 500 – 1600 20 – 450fl at K4) – – > 1:10 > 1.05 0.9 – 1.2 50 – 11005) 20 – 1505)

1) Standard version, for larger control ranges, see under Variant.2) Indicate the rough range for the max. connection rating. For precise values for the individual versions, see burner diagrams. The ranges were deter-

mined for an ionisation current ≥ 5 μA. Extension of the working range using a UV sensor.3) The gas fl ow rate should be reduced in accordance with the enthalpy gain of the preheated combustion air.4) In conjunction with a burner quarl, for use as a radiant burner.5) Higher temperatures available on request.

Gas type Code letter Calorifi c value rangekWh/m3(n)

Natural gas L and H quality B 8 – 12Propane and propane/butane 70/30 G 25 – 29Propane, propane/butane, butane M1) 25 – 35Town gas, coke oven gas D 3 – 5Low calorifi c value gas L2) 1,4 3) – 2,5

1) Only where TAir ≤ 250 °C.2) Not for all burner sizes. Burner capacity is limited to 50% of the rated capacity.3) Calorifi c value range < 1.4 on request.

Variant Code letter Control range Low fi re Furnace tem-perature

Air temperature

Continuous Staged Output λ [°C] [°C]Separate low-fi re gas and air rate supply L 1:10 up to 1:650 approx. 1.5 > 1.05 50 – 1600 20 – 450Reduced max. connection rating R 1:10 1:10 – > 1.05 50 – 1350 20 – 250


12

Field of application4 .4

Selection

Field of application Illustration* Combustion chamber Control Burner

head typeMax.

capacity Note

Industrial furnaces, open combustion chambers 4) A Open cone High/Low

Continuous R 100 % Recommended for cold-air operating mode on-ly, otherwise the nitric oxide values are too high

Industrial furnaces, open combustion chambers 4) B Cylindrical

High/LowHigh/Low/OffContinuous

R, H 100 % Normal to medium fl ow velocity

Industrial furnaces, open combustion chambers 4) C Tapered


R, H ca. 80 % Medium to high velocity, capacity depend-ing on the diameter

Industrial furnaces, open combustion chambers 4) D Flat fl ame quarl


K 100 %In the case of continuous control, usage in the lower capacity range (≥ 40%) is restrict-

ed, depending on the burner

Crucible heating E CylindricalHigh/Low

High/Low/OffContinuous

H 100 %The connection rating of the burners is

chiefl y dependent on the capacity of the burner chamber.

Radiant tube heating1), 2), 3) F

Burner attach-ment tube with

purging air bore holes

On/High/Off H 100 %

The connection rating of the burners is chiefl y dependent on the capacity of the burner chamber, usually < 2.5 W/cm². A draught blocker must be fi tted on the fl ue

gas side.

Hot-air generation1), 3) G

Burner attach-ment tube with

purging air bore holes, protective fl ame tube FPT


R 100 %Protection of the fl ame from cooling is en-sured by using a protective fl ame tube FPT

(recommended for fl ow velocity of > 15 m/s)

* See burner with attachment tube or burner quarl type.1) When using the burners in radiant tubes or in small combustion chambers, a trial under operating conditions is recommended. The burners must be

secured gas-tight to the furnace or burner quarl by the furnace fl ange, so that a backfl ow of hot fl ue gases is avoided.2) The outlet diameter of the radiant tube must be reduced to the point where a pressure loss of approx. 10 mbar occurs at max. burner capacity.3) Only where the furnace temperature is < 600°C.4) For optimal operation, the burner quarl and the fl ame shapes are combined according to the fi eld of application (see Burners in burner quarls).


13

BKL

BKL

∅

BKL

BKL

B

C

D

A

Calculating the burner tube length4 .5 Burners in burner quarls4 .5 .1

BIO, BIOA, ZIO Burner quarl type Gas type* Flame shapeBurner head**

Burner chamber

length BKL (L10)

[mm]50 A, B, C B, M, G, D R 115–26565 A, B, C B, M, G, D R, H 165–26565 D B, M, G, D K 16580 A, B, C B, M, G R, H 215–26580 D B, M, G K 215

100 A, B, C B, M, G, D R, H 265–315100 D D K 180100 D B, M, G K 240125 A, B, C B, M, G R, H 315–365140 A, B, C B, M, G, D R, H 365–415140 D B, M, G, D K 225165 A, B, C B, M, G, D R, H 415–515165 D B, M, G, D K 250200 A, B, C B, M, G, D R, H 465–565

* B = natural gas, M = butane, butane/propane, propane, D = town gas, G = propane, propane/butane

** Flame shape: R = normal, H = long, K = fl at

For further information on burner quarls – see www.docuthek.com

Selection

Burner quarl type

http://docuthek.kromschroeder.com/doclib/index.php?language=2&folderid=1


14

L2LO

BKL

L1

max. 10°

The position of the burner head (L2) should be appropriately selected, so that the burner head extends into the burner quarl.The position of the burner head is available in the following lengths: 35, 135, 235, 335 mm, etc.

Determine the position of the burner head: L2 = LO – BKLThe burner tube length (L1) is predefined, depending on the flame shape R, K or H:R, K burner head: L1 = L2 + 15 mmH burner head: L1 = L2 + 65 mm

ExampleDesired flame shape = R (normal).Selected burner with 40 kW capacity = BIO 50, the related burner chamber length (BKL) = 115 – 265 mm.Furnace wall thickness LO = 340 mm.Determine the position of the burner head: L2 = LO – BKL = 340 mm – 115 mm = 225 mm. Take the next smallest position of the burner head (L2): calculated position of the burner head = 225 mm -> next smallest position of the burner head = 135 mm.Test whether the burner chamber length (BKL) fits: furnace wall thickness – next smallest position of the burner head = burner chamber length LO – L2 = BKL -> 340 mm – 135 mm = 205 mm. The required BKL for burners BIO 50 with a furnace wall thickness of 340 mm and a burner head position of 135 mm is 205 mm. 205 mm falls into the burner chamber length range for burners BIO 50: 115 – 265 mm (see table Burners in burner quarls).

LegendL1 = Burner tube length L2 = Position of burner head LO = Furnace wall thickness BKL = Burner chamber length (L10)

Selection > Calculating the burner tube length > Burners in burner quarls


15

E F G

Selection > Calculating the burner tube length

Burners with burner attachment tube4 .5 .2 Examples for fields of application

Crucible heating Radiant tube heating Hot-air generation


16

L2

LO

L1-2

L1

Distance from burner head to burner tube end (L1-2):

BIO, BIOA, ZIOH burner head R burner head

[mm] [mm] 50 115 115 65 115 115 80 165 165 100 165 165 125 215 215 140 265 265 165 265 165200 315 215

Position of burner head:L2 = LO ± 50 mm

The burner tube length (L1) is calculated by adding the position of the burner head (L2) to the distance from burner head to burner tube end (L1-2): L1 = L2 + L1-2

ExampleDesired flame shape = R (normal).Selected burner with 40 kW capacity = BIO 50, the related distance from burner head to burner tube end (L1-2) = 115 mm.Available furnace wall thickness LO = 250 mm.Determine the position of the burner head: L2 = LO – 50 mm = 250 – 50 mm = 200 mm.Take the next largest position of the burner head (L2): calculated position of the burner head = 200 mm -> next largest position of the burner head = 235 mm.Calculate the related burner tube length (L1): L1 = L2 + L1-2 = 235 mm + 115 mm = 350 mm.

LegendL1 = Burner tube lengthL2 = Position of burner headLO = Furnace wall thicknessL1-2 = Distance from burner head to

burner tube end

Selection > Calculating the burner tube length > Burners with burner attachment tube


17Selection

Selection table4 .6 50 65 80 100 125 140 165 200 H R K B G M L D L - 50 –… /35 – … -(1) – -(99) A – Z B

BIO

BIOA

ZIO

= standard, = available

Order exampleZIO 165RB-50/35-(17)D


18Selection > Selection table

Type code4 .6 .1

Code DescriptionBIOBIOAZIO

Burner for gasBurner for gas with aluminium housing

Burner for gas50 … 200 Burner size

HRK

Flame shape:Long

NormalFlat

BGMLD

Gas type:Natural gas

Propane, propane/butaneButane, butane/propane

Low calorifi c value gasTown gas

LR

Variant:Separate low-fi re gas and air rate supply

Reduced max. connection rating–50*–100**–150*–200**–250*–300**…

Burner tube length [mm]

/35–/135–/235–…

Position of burner head

-(1) … - (99) Burner head identifi erA–F Construction stageB With purging air bore holes

* R-, K burner head** H burner head


19

Project planning information5 Installation5 .1

Installation position: any.Gas and air connection: can be rotated in 90° steps.Install and insulate the burner in order to avoid any overheat-ing of the components during operation. Where applicable, purging air must be used to prevent ingress of aggressive gases and thermal overload of components.Purging air bore holes in the furnace flange area ensure cool-ing and stability in the case of combustion in small combustion chambers (for example radiant tubes).

Recommended ignition transformer5 .2

≥ 7.5 kV, ≥ 12 mA, e.g. TZI 7,5-12/100 or TGI 7,5-12/100.

Nozzle-mixing burners5 .3 Non-return gas valves are not required, since the burners are of the nozzle-mixing type.

Flame control5 .4 Flame control is performed using an ionisation electrode or optionally using a UV sensor.

Hot air compensation5 .5 In order to maintain the total connection rating constant in hot-air operating mode:1. Gas connection rating and gas pressure are reduced

0 50 100 150 200 250 300 350 400 450 75

80

85

90

96

100 Gas connection rating

Gas pressure

Combustion air temperature [°C]

Tota

l con

nect

ion

ratin

g [%

]

2. Air pressure is increased

0 50 100 150 200 250 300 350 400 450 100

120

140

160

180

200

Combustion air temperature [°C]

air p

ress

ure

[%]


20

Purging air/cooling air5 .6

700 800 900 1000 1100 1200 1300 14000

6

4

2

5

3

1

0

12

8

4

10

6

2

BIO, ZIO

BIO/ZIO..KB..E

BIO/ZIO..K

Purging/cooling air volume for burner

Furnace temperature °C

Cool

ing

air a

t 20°

CA

ir vo

lum

e at

rate

d ca

paci

ty [

m3 (n

)/h]

Cool

ing

air a

t 450

°CA

ir vo

lum

e at

rate

d ca

paci

ty [

m3 (n

)/h]

Purging airDepending on the furnace temperature, the burner must be cooled with a low air volume, being switched off, in order to avoid condensation due to the furnace atmosphere entering the burner housing. The air fan should not be switched off until the furnace has cooled down completely.

Cooling airThermal overload of the burner components must be avoided while the burner is switched off. The cooling air volume de-pends on the furnace and cooling air temperatures.The cooling air volumes in the diagram are given in standard cubic metres.

Emissions5 .7 NOX

[mg/m3]5% O2

K (450 °C)

R, K (20 °C)

H (20 °C)

10 50 100

100

200

300

400500600

50

70

H (450 °C)

Emissions for cold-air operating mode do not exceed the limits stipulated by the German Clean Air Directive.NOX values depend on the temperature, burner head, com-bustion chamber, furnace chamber, λ value and output (NOX values on request).If operated with LPG, NOX values are approx. 25% higher.

Project planning information


21

Gas line connection5 .8 To ensure accurate measurements of the pressure differential on the integrated gas measuring orifice for burners BIO as from construction stage E, the following applies for the design of the gas connection:

– Ensure undisturbed flow to the gas connection on the burner for a distance of ≥ 5 DN.

– Use a bellows unit with the same nominal dimensions as the gas connection on the burner.

– Use a pipe bend up to an angle of 90° with the same nominal dimensions as the gas connection on the burner.

– Only use reducing nipples with an external thread at both ends in order to reduce the nominal diameter on the burner (e.g. from 1” to ¾”).

To ensure optimum flow, to avoid incorrect measurements and to enable burner operation with excess gas, we recommend the following:

– Do not screw the manual valve directly into the burner.

Air line connection5 .9 Ensure there is a bellows unit and an air adjusting cock up-stream of the burner. It is recommended to install a measuring orifice FLS to determine the air flow rate.

Project planning information


22

Technical data6 Gas supply pressure: approx. 20 to 60 mbar,Air supply pressure: approx. 25 to 40 mbar, each depending on flame shape and gas type (gas and air pressures – see burner diagrams at www.docuthek.com).Burner length increments: 100 mm.Types of gas: natural gas or LPG (gaseous); other gases on request.Heating: direct using a burner quarl or an attachment tube, indirect using a burner attachment tube inside the radiant tube.Control type: staged: On/Off, High/Low/Off, continuous: constant λ value.Most of the burner components are made of corrosion-resistant stainless steel.Housing: BIO: GG25, BIOA: AlSi, ZIO: ST.Flame control: direct ionisation control (UV control as an op-tion).Ignition: direct, electrical, lance as an option.Maximum furnace temperature: BIO/ZIO in burner quarl: up to 1600°C, with K burner head: up to 1100°C (higher temperatures on request), BIO/ZIO with burner attachment tube: up to 800°C (higher temperatures on request).

Maximum air temperature: BIO, ZIO: 450°C, BIOA: 200°C.


23

Burner Rated capacity 1) Flame shape code letter Flame length 2) Flame outlet velocity 3)

kW cm m/sBIO 50 40 R 30 15BIO 50 40 H 35 50BIO 65 90 R 40 20BIOA 65 90 R 40 20BIO 65 90 H 60 65BIOA 65 90 H 60 65BIO 65 90 K – –BIO 80 150 R 45 20BIO 80 150 H 70 70BIO 80 150 K – –BIO 100 230 R 55 20BIO 100 230 H 80 70BIO 100 230 K – –BIO 125 320 R 55 20BIO 125 320 H 115 60BIO 140 450 R 80 20BIO 140 450 H 140 70BIO 140 450 K – –ZIO 165 630 R 80 20ZIO 165 630 H 160 70ZIO 165 630 K – –ZIO 200 1000 R 100 25ZIO 200 1000 H 200 80

1) Higher capacities are possible – either on request or see burner diagrams at www.docuthek.com.2) Measured in the burner quarl from the front edge of the burner quarl, 6° open cone for R head, cylindrical for H head. The flame diam-

eter is approx. one to two times that of the burner tube or burner quarl outlet.3) Referred to rated capacity, with a flame temperature of 1600°C for R burner head and 1500°C for H burner head. The flow velocity is

increased when the outlet diameter of the burner quarl is reduced. The rated capacity must then be adjusted to the outlet diameter.

Technical data

http://docuthek.kromschroeder.com/doclib/index.php?language=2&folderid=1


24

S d2

D2k2

FLA

GA

hH

D

L3

k3D3

L5

L6

L4 L1

L2

d3

n2

n3

d2

D2k2

FLA

GA

S

h30

H

D

L3L5

L6L4 L1

L2

n2

BIO BIOA

Burner Max. capacity*

Dimensions [mm]Weight

Gas connection Air connection[kW] D** GA LA H h S L3 L4 L5 L6 D2 k2 d2 n2 F D3 k3 d3 n3 [kg]

BIO 50 40 50 Rp 1/2 Rp 11/2 50 38 12 73 149 240 127 181 151 12 4 75 – – – – 5.4BIO 65 90 65 Rp 3/4 Rp 11/2 62 48 12 73 156 246 127 195 165 12 4 95 – – – – 7.2BIOA 65 90 65 Rp 1/2 ∅ 48 80 44 16 95 170 261 149 195 165 13 4 88 – – – – 3.6BIO 80 150 82 Rp 3/4 Rp 2 112 55 14 90 172 272 140 240 210 14 4 110 – – – – 11.2BIO 100 230 100 Rp 1 Rp 2 100 60 16 103 185 285 153 240 200 14 4 120 – – – – 12.6BIO 125 320 127 Rp 11/2 DN 65 135 73 16 120 254 350 212 270 240 14 4 145 185 145 18 4 21.7BIO 140 450 140 Rp 11/2 DN 80 150 80 18 130 271 381 232 300 265 14 4 160 200 160 18 8 29* Cold-air connection, open flame, λ = 1,1** Approx. 10 cm larger in the case of a deviation from the standard length, as a weld seam is applied.

Dimensions6 .1

L1 (burner tube length) and L2 (position of burner head) are variable (see Calculating the burner tube length)

Technical data


25

S

L6

Z I

D

k3D3

L3

L4

LA

L1

H

L2d3

GA

d2

D2k2

F

n2

ZIO

Burner Max. capacity*

Dimensions [mm]Weight

Gas connection Air connection[kW] D** GA LA H h S L3 L4 L5 L6 D2 k2 d2 n2 F D3 k3 d3 n3 [kg]

ZIO 165 630 165 R 11/2 DN 100 213 – 20 150 359 – 230 285 240 14 4 ∅ 220 220 180 18 8 26ZIO 200 1000 194 R 2 DN 150 220 – 20 220 469 – 340 330 295 22 8 ∅ 255 285 240 22 8 37* Cold-air connection, open flame, λ = 1,1** Approx. 10 cm larger in the case of a deviation from the standard length, as a weld seam is applied.

Technical data > Dimensions


26Technical data

Burner lance6 .2 BIO6 .2 .1

Gas connection: Rp ¼.Air connection: Rp 3/8.Gas pressure: 30 to 50 mbar.Air pressure: 30 to 50 mbar.

C

E2

B

E1

ZI

L7

W2

W1

gas

air

Burner Gas connection

Air connection Dimensions

B C E1 E2 L7 W1 W2mm mm mm mm mm ∠ ° ∠ °

BIO 80..L 57 54 7 10 177 36 45BIO 100..L 57 54 7 10 190 36 45BIO 125..L 69 65 8 8 261 30 30BIO 140..L 63 62 16 18 276 42 45

ZIO6 .2 .2 Gas connection: Rp ¼.Air connection: Rp ½.

I

ZI

L7

E2B

E1C

Gas

Air

Burner Gas connection

Air connection Dimensions

B C E1 E2 L7mm mm mm mm mm

BIO 165..L 118 77 27 71 382BIO 200..L 137 77 27 89 482


27

Maintenance cycles7 Twice per year, but if the media are highly contaminated, this interval should be reduced.


28

Kromschröder, a product brand of the Elster Group

Finally, we are offering you the opportunity to assess this “Technical Information (TI)” and to give us your opinion, so that we can improve our documents further and suit them to your needs.

ClarityFound information quicklySearched for a long timeDidn’t find informationWhat is missing?

ComprehensionCoherentToo complicatedNo answer

ScopeToo littleSufficientToo wideNo answer

No answer

NavigationI can find my way aroundI got “lost”No answer

UseTo get to know the productTo choose a productPlanningTo look for information

My scope of functionsTechnical departmentSalesNo answer

Remarks

(Adobe Reader 7 or higher required)

1 Elster GmbH Postfach 2809 · 49018 Osnabrück Strotheweg 1 · 49504 Lotte (Büren) GermanyT +49 541 1214-0 F +49 541 1214-370 [email protected] www.elster.com

The current addresses of our international agents are available on the Internet:

www.kromschroeder.com SalesWe reserve the right to make technical modifications in the interests of progress.Copyright © 2007 Elster Group All rights reserved.

0325

0786

Contact

Feedback

mailto:[email protected]

http://www.adobe.com

http://www.kromschroeder.de/4.0.html?&L=1

Documents

BIO, BIOA, ZIO - Docuthek