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BHP Africa Engineering & Construction, Ltd. A Subsidiary of BHP Engineering & Construction, LP. (USA)

BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

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BHP AFRICA ENGINEERING & CONSTRUCTION, LTD. BHP Africa Engineering & Construction, Ltd. A Subsidiary of BHP Engineering & Construction, LP. (USA). BHP ENGINEERING & CONSTRUCTION, LP. OVERVIEW. HISTORY :. ESTABLISHED IN 1983 CORPUS CHRISTI, TEXAS ESTABLISHED VENEZUELA OFFICE IN 1990 - PowerPoint PPT Presentation

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Page 1: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

BHP Africa Engineering & Construction, Ltd.

A Subsidiary of

BHP Engineering & Construction, LP. (USA)

Page 2: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

ESTABLISHED IN 1983 CORPUS CHRISTI, TEXASESTABLISHED VENEZUELA OFFICE IN 1990ESTABLISHED VICTORIA OFFICE IN 1992ESTABLISHED BAYPORT ALLIANCE OPERATIONS, 2003ESTABLISHED LAGOS, NIGERIA OFFICE, 2004ALLIANCE OPERATIONS IN VENEZUELA, EGYPT AND THE PHILIPPINES OTHER PROJECT LOCATIONS:

·WYOMING, NEW JERSEY, FLORIDA, ARIZONA, OHIO · MEXICO, NIGERIA & GHANA, AFRICA

$100 MM OF PROJECTS (TIC) ANNUALLYAVG. 250, PEAK OVER 400 PERSONNEL

30% ON SITE STAFF, 70% PROJECT DESIGN & CONSTRUCTIONINDUSTRIES SERVED:

UP STREAM PRODUCTION, CHEMICAL, AND REFININGMILITARY, MUNICIPALITIES, METALS

OVERVIEWHISTORY:

Page 3: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

LOCATIONS

Corpus ChristiBayport

VENEZUELA NIGERIA

Cairo EGYPTPHILIPINES

USA

Victoria

Idi-Oro

AgegeNDD

Port Harcourt

Victoria Island

Page 4: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

OVERVIEW

PROVIDE SOLUTIONS FULL ENGINEERING DISCIPLINES AND SPECIALIZED SKILLS FULLY AUTOMATED DESIGN CAPABILITIES FLAT ORGANIZATION - TASK & CUSTOMER ORIENTED TRUE EMPOWERING OF EMPLOYEES STABLE STAFF OFFERS KNOWN QUALITY AND CONTINUITY EMPHASIS IS ON QUALITY, LONG TERM RELATIONSHIP AND REPEAT BUSINESS ACTIVE COMMUNITY SUPPORT

PHILOSOPHY:

Page 5: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Architectural

Project Management – PMI Certification

Manufacturing - Evaporative Cooling Supply Chain Management

Construction/Turnaround Management PartnersBAY Ltd.Dorman long FabricationMMRCCC Group – Kier GroupH&S Fabricators

AREAS OF EXPERIENCECOMPLETE PROJECT EPC CAPABILITIES:

Process

Mechanical and Piping

Control Systems / Process Automation

Electrical

Civil/Structural/Marine

Environmental and Regulatory

Services Partners Metcalf & EddieTurner Collie & BradenCape Environmental

Page 6: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

MARINE ENGINEERING ROADS, HIGHWAYS & RAILROADS WATER TREATING / R.O WASTE WATER TREATING

PROCESS ANALYZER SCADA DCS COMMUNICATION SYSTEMS CERTIFIED PRD ENGINEERS

INFRASTRUCTURE

SOLIDS / BULK MATERIAL STRESS ANALYSIS PRESSURE VESSEL HVAC / CONTROL ROOM

PRESSURIZATION SURVEY / GIS / LASER SCANNING EVAPORATIVE AIR COOLING 3D MODELING

MECHANICAL

FURNACE EFFICIENCY IMPROVEMENT

SURVEY, DESIGN, TUNE UP SEMINARS FLARE GAS RECOVERY NOX REDUCTION

FURNACE & FLARE DIVISON

SPECIALIZED SKILLS

OTHER AREAS

Page 7: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

TEXAS BOARD OF PROFESSIONAL ENGINEERSTEXAS BOARD OF PROFESSIONAL LAND SURVEYINGAMERICAN INSTITUTE OF CHEMICAL ENGINEERS (AICHE)AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)COUNCIL FOR THE REGULATIONS OF ENGINEERING IN NIGERIA (COREN)AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)AMERICAN WATER WORKS ASSOCIATION (AWWA)INTERNATIONAL DESALINATION ASSOCIATION (IDA)AMERICAN MEMBRANE TECHNOLOGY ASSOCIATION (ATMA)SOUTH CENTRAL DESALINATION ASSOCIATION (SCDA)SOUTH TEXAS RESEARCH FOUNDATION (STRF)TEXAS WATER DEVELOPMENT BOARD SB1 STEER COMMITTEE (TWDB)AMERICAN INSTITUTE OF ARCHITECTS (AIA)TEXAS SOCIETY OF ARCHITECTS (TSA)CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI)

BHP MEMBERSHIPS AND AFFILIATIONS

Page 8: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

AQUALON CORPORATION/HERCULES GENERAL ELECTRICASHLAND CORPORATION

KOCH REFINING/FLINT HILLS RESOURCESBRITISH PETROLEUMLAFARGE CEMENT

CITGO REFINING COMPANYMARAVEN S.A., PDVSA, VENEZUELA

CITY OF CORPUS CHRISTICITY OF HALLETTSVILLE

OXY CHEMICAL

Premier Industries, Phoenix, AZCOASTAL OIL & GAS PORT OF CORPUS CHRISTICOASTAL REFINING QUALITECH STEEL CORPORATIONDEGUSSA CARBON BLACK REYNOLDS METALS CO.DESALNATE, LLC SEADRIFT PIPELINE CORPORATIONDOW CHEMICAL CO. TRIFINERY/TRIGEANTEL PASO NATURAL GAS/PEMEX SHELL NIGERIA DEVELOPMENT COMPANYENCYCLE/TEXAS UNION CARBIDE CORPORATIONEQUISTAR

UNITED NATIONS – GHANA, AFRICAEXXON PRODUCTION USA

UNITED STATES NAVYFORMOSA PLASTICSVALERO REFINING

AIR LIQUIDE GESAS, PEMEX - MEXICO

CLIENT LIST

CALPINECHEVRON ENERGY SOLUTIONS COMPANY

HOLLY REFINING

ULTRAMAR DIAMOND SHAMROCK

NIGERIA POWER HOLDING COMPANY

Page 9: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

DOW CHEMICAL, BECHTEL, BHP JACOBS ENGINEERING GROUP BHP ALLIANCE EQUISTAR, JACOBS AND BHP ALLIANCE CITGO, JACOBS & BHP ALLIANCE

PARSONS BRINCKERHOFF, BHP, & DSS CONSULTING JOINT VENTURE

PREMIER INDUSTRIES, PHOENIX, AZ - MANUFACTURING ASSOCIATES

INTEGRATED TEAM EXPERIENCE

KOCH, JACOBS & BHP ALLIANCE

BHP & CDI – DOW PSM PROJECT, VICTORIA OFFICE

Page 10: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Uncompromised quality and consistency

Continuous quality improvement.

Continue to build and develop processes to provide quality services.

Design products are safe, technically superior, highly reliable, easy to operate and maintain.

QUALITY POLICY STATEMENT

Page 11: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

LOCAL CONTENT POLICY

BHP AFRICA is in full support of government’s initiative to execute all contracts locally:

Training/ Development of Local Personnel

Employment of qualified Professionals

Use of Local Contractors/ Suppliers

Page 12: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

BHP AFRICA NIGERIAN PERSONNEL CAPACITY DEVELOPMENT PLAN

01020304050607080

2006 2007 2008 2009 2010

Program year

Pers

onne

l (%

)

Nigerian Personnel (%)

Page 13: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD
Page 14: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

QA/ AC FLOW CHART- 2

Page 15: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

OPTIMUM USE OF MATERIALS AND RESOURCES (INCLUDING RECOVERY AND RECYCLING AS OPPOSED TO DISPOSALS).

COMPLIANCE WITH ALL RELEVANT ENVIRONMENTAL LEGISLATION AND REGULATIONS

TO ENSURE THAT THE ACTIVITIES OF THE PROJECT ARE PERFORMED WITH MINIMUM IMPACT TO THE ENVIRONMENT.

THE RISKS OF ALL PERSONNEL, INCLUDING SUPPLIERS AND THIRD PARTY CONTRACTORS, IN THE EXECUTION OF THIS PROJECT SHALL BE AS LOW AS POSSIBLE.

HSE POLICY STATEMENT

Page 16: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PROJECT EXPERIENCE( NIGERIA)

SNEPCO BONGA NORTH FIELD EXPANSION CHEMICAL INJECTION SKIDS DESIGNCORROSION INHIBITOR SKIDS DESIGNSUBSEA SYSTEM CONTROL ROOM DESIGNPUMP SKIDS DESIGN

ADDAX PETROLEUMORION W.S WHP DESIGN REVIEW ORION W.S TEST SEPARATOR DESIGN ADPI – ORION PIPING STRESS ANALYSIS

SNEPCO BONGA NORTH-WEST EXPANSIONCHEMICAL INJECTION SKIDS DESIGNCORROSION INHIBITOR SKIDS DESIGNSUBSEA SYSTEM CONTROL ROOM DESIGNPUMP SKIDS DESIGN

DAEWOO – CHEVRON AGBAMI MODULECONSTRUCTION MANAGEMENT AND QA/QC FOR NIGERDOCK FABRICATION

DAEWOO – CHEVRON AGBAMI SUCTION PILE CONSTRUCTIONPROVIDE CONSTRUCTION SITE MANAGEMENT FOR DAEWOO - NIGERDOCK

Page 17: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PROJECT EXPERIENCE( NIGERIA)DAEWOO – CHEVRON AGBAMI MODULE

Page 18: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PROJECT EXPERIENCE(NIGERIA)

MOBIL PRODUCING NIGERIA UNLTD.

UBIT GK AND GJ WHP SLOT ADDITION – DETAIL ENGINEERING

PAN OCEAN OIL CORPORATION (NIGERIA) IN PARTNERSHIP WITH DORMAN LONG

25,000 BBLD NEW OVADE- OGHAREFE FLOW STATIONSS ENGINEERING POCUREMENT CONSTRUCTION MONITORING COMMISSIONING

25, 000 BBLD FLOW STATION UPGRADE ENGINEERING POCUREMENT CONSTRUCTION MONITORING COMMISSIONING

Page 19: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PROJECT EXPERIENCE(NIGERIA)

SNEPCO – BONGA SHUTDOWN PROJECT (IN PARTNERSHIP WITH DORMAN LONG)

PROVIDE CONSTRUCTION MANAGEMENT

NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA

GAS TRANSMISSION PIPELINE 24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR 18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE 18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA

TEST SEPRATOR LP SEPERATOR – SHELL SOKU GAS PLANT

WAX HOLDING DRUM FOR EGTL PROJECT

KNOCKOUT DRUM FOR EGTL PROJECT

DLE VESSEL DESIGN

MOBIL PRODUCING NIGERIA

SATELITE FIELD – OYAT PLATFORM CONSTRUCTION (IN PARTNERSHIP WITH DORMAN LONG)

Page 20: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

15MM

PROJECT EXPERIENCE( INTERNATIONAL)Single Cumulative

PlantValue

8MM

150MM

20M

250MM

500MM

50MM Teroso Petroleum, China & Russia Skid mounted production units Compressors, Engines and Stabilization Units

PDVSA Venezuela, Lama Complex – Offshore Gas Compression / Liquid Recovery

5MM 150MM 750MM PDVSA Venezuela, Lamar Gas - Offshore Compression and Distribution for Injection Plant

10MM 150MM 500MM PDVSA Venezuela, El Tabalso II Gas Separation Plant

15MM 100MM 750MM PDVSA Venezuela, Bajo Grande, Facilities Gas Separation Plant, Storage and Ship Loading

Exxon U.S.A., SPINEL Platform - Offshore 140 SCFD, 560 BCPD, 2000 BOPD, 77’ Water Depth

5MM 150MM 750MM PDVSA Venezuela, Lamar Liquido - OffShore Liquid Separation Platform

UPSTREAM

Conceptual Design and Project Management for Gas Pipelines, National Integrated Power Plant

250MM 250MM

Page 21: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

SINGLE CUMULATIVEPLANTVALUE

30MM 40MM 60MMExxon U.S.A., Sour Gas Treating Plant 200 Million SCFD

2MM 2MM 30MM Mobil Oil, U.S.A. , Seeligson Compressor Project 13,000 HP Compressor Station Modification

5MM 20MM 1.8B Exxon, U.S.A. , LaBarge Gas Plant Four 11,000 HP Compressors, Surge Control

UPSTREAM 5MM 10MM 50MMExxon U.S.A Means Field CO2 Plant

Compressor Automatic Loading

PROJECT EXPERIENCE( INTERNATIONAL)

Hill Petroleum, U.S.A. Amines Gas Sweetening Unit Lightened Recovery Unit Gas Liquids Treating

Page 22: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Chevron U.S.A.* Gas Distributing System Production Gathering & Dehydration Pipeline Relocation Gas Gathering and Compression Steam Flood Generation Plant Production Steam Flood Distribution System Produced Water Cleaning Plant Waste Water Expansion Project Water Treating Plant Heavy Oil Separation Plant

UPSTREAM

Marathon Oil, U.S.A. and Africa Gas Plant – Cryogenic Expansion Gas Gathering & Gas Plant Amine Unit – Gas Sweetening Sulfur Plant – Modified Claus Unit Offshore Production Platform – Pressure Testing

* STAFF EXPERIENCE

PROJECT EXPERIENCE( INTERNATIONAL)

Page 23: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

UPSTREAM

PEMEX, Mexico Fuel Gas Coalers Unit Water Treating Unit Utilities and Offsite

Sun Oil Company, U.S.A. Oil Production Cleaning Plant Exhaust Gas Recompression & Injection 4000psi Sour Gas Gathering Pipe System, Separation, Gas Treating and Sulfur Recovery Plant Barge Mounted Oil Production Facility Separation, Dehydration & Heat Exchange Preventive Maintenance, Engine, Compressors and Pumps Conducted Training for Gas Measurement, Artificial Lift, Gas Dehydration Produced Water Treating & Injection 12,000BWPD at 700psi injection pressure Flow lines, transfer lines and injection line for Oil, Gas and Saltwater, pressures up to 6400psi.

PROJECT EXPERIENCE( INTERNATIONAL)

Page 24: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PROJECT EXPERIENCE( INTERNATIONAL)

PIPELINES

NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA

GAS TRANSMISSION PIPELINE 24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR 18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE 18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA

FLINT HILLS RESOURCES, U.S.A.

20” – 30,000 bph Crude Oil Metering Skid & 4 Pumps

Page 25: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

METERING SKID PROJECTS SAUDI ARABIA, SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS SPECIFICATIONS: (4) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER. LOUISIANA OFFSHORE OIL PORT (LOOP) SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBON SPECIFICATIONS: (6) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER. GULF ANGOLA, AFRICA, SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBONS SPECIFICATIONS: (2) 6” DIAMETER TURBINE METER. SHELL TUNISIA SHELL OIL TANKER DECK SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS SPECIFICATIONS: (3) 12” DIAMETER TURBINE METERS, (1) 36” X 24” METER PROVER. AGIP, EGYPT 7 METERING SKIDS WITH SCADA , (3) 4” TURBINE METERS WITH PROVER.

* STAFF EXPERIENCE

PROJECT EXPERIENCE( INTERNATIONAL)

Page 26: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Alumina Plant Feasibility Study - Africa 550MM

EPR Modification – UCC Chemicals 45MM Wings Infrastructure – UCC Chemicals 40MM Central Control Systems – KOCH Refining 35MM 40MW Cogeneration Unit – UCC Chemicals 35MM Waste Water Treating Plant – UCC Chemicals 35MM

PSM Program – UCC Chemicals 25MM Catalyst Expansion – UCC Chemicals 18MM Butadiene Saturation – Southwestern Refining 15MM

Heavy Aromatics – CITGO Refining 12MM

Clean Fuels – Diamond Shamrock Refining 65MM

Single

Belco Fuel Gas Scrubber – Valero Refining 12MM

550MM

500MM500MM200MM500MM500MM

500MM500MM40MM

300MM

100MM

Cumulative

50MM

1.5B

6B6B4B6B6B

6B6B

900MM

4B

2B

PlantValue

5B

REFINING & CHEMICALS Niger Delta 100MMBPD Refining “FEED” - Nigeria 1.3B 1.3B 1.3B

Low Sulfur Diesel Facilities “FEED” - Coastal Refining 65MM 100MM 1B St. Eustatus Refining Relocation – Caribbean Islands 50MM 50MM 50MM

Asphalt Blending/Loading KOCH Refining 15MM 200MM 4B

450MW Cogeneration Plant – OXYChem* 200MM 200MM 240MM

200,000BBL VTB Tank & Loading Sys. KOCH Refining30MM 200MM 6B27MM Flare Gas Recovery – CITGO Refining 300MM 4B

PROJECT EXPERIENCE( INTERNATIONAL)

Page 27: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

5MM #1 Crude Unit Revamp – CITGO Refining 5MM BTX Unit - 8600 BPD Revamp – Coastal Refining5MM Sludge Concentration Unit – Coastal Refining5MM Lead and Sulfide Reclamation – Encycle, Texas 4MM Vacuum Bottom Storage Facility – Valero Refining

1MM Cogen Re-Power w/ Evap Cooling - UCC Chemicals

FCCU Revamp – CITGO Refining10MM Refinery Flare System Revamp – KOCH Refining

8MM Scale Recovery Unit – Reynolds Metal

Single CumulativePlantValue

9MM Boiler Feed Water R.O. Plant – KOCH Refining

10MM

150MM150MM150MM

8MM50MM

500MM

200MM

300MM200MM

200MM

4B2B2B

200MM5B

6B

4B

1B4B

4B

3.5MM Asphalt Blending/Loading Facilities – Trifinery Refinery 20MM 80MM

10MM Asphalt Modernization Project Trigeant Refining 20MM 80MM

1.5MM Latex Asphalt Blending/Storage/Loading – Coastal Ref. 1000MM 1B

Dock Facilities Repairs - UCC Chemicals 10MM 500MM 6B

2MM Asphalt Tank Heating– Coastal Refining 1000MM 1B

Railroad Facilities Expansion - UCC Chemicals 10MM 500MM 6BREFINING & CHEMICALS

PROJECT EXPERIENCE( INTERNATIONAL)

Page 28: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PHOTO GALLERY

Page 29: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

PDVSA Venezuela Lama Complex – Offshore

Page 30: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Exxon U.S.A. Sour Gas Treating Plant

Page 31: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Exxon U.S.A., SPINEL Platform – Offshore

Exxon U.S.A., SPINEL Platform - Offshore

Page 32: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Clean Fuels – Diamond Shamrock

Page 33: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Boiler Feed Water R.O. Plant – KOCH

Page 34: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Asphalt Modernization Project Trigeant Refining

Page 35: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Kinder Morgan,New Dehydration Unit 60MMCFD

Page 36: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Heavy Aromatics – CITGO Refining

Page 37: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

FLARE GAS RECOVERY Unit OCT 2007– CITGO

NEXT

Page 38: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

FLARE GAS RECOVERY Unit OCT 2007– CITGO

Page 39: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Production Gathering & Dehydration

Page 40: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Gas Gathering & Gas Plant

Page 41: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Heavy Oil Separation Plant

Page 42: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Metering System for Aramco - Saudi ArabiaSystem type: Measurement of crude and refined hydrocarbons Specifications: (4) 10” diameter turbine meters, (1) 30” x 20” meter prover

Page 43: BHP AFRICA ENGINEERING & CONSTRUCTION, LTD

Metering System for Shell Tunisia - Shell Oil Tanker Deck System type: Measurement of crude and refined hydrocarbons Specifications: (3) 12” diameter turbine meters,(1) 36” x 24” meter prover