7
design BS 5351 full bore split body, floating ball, PTFE seats ISO 5211 top flange antistatic device fire safe BS 6755, API 6FA, API 607 APPLICATION: piping systems for processing, treatment and transport of liquid and gaseous media ADVANTAGES: low weight low pressure loss space saving construction easy installation and maintenance reliability possibility of automatic operation TECHNICAL DATA: Working fluid: non-aggressive liquids and gases (water, steam, oil, air, fuel gases, oil and oil derivatives) depending on construction materials of valve Working temperature: from -10 °C to +180 °C Max. working pressure: 1,6 MPa, more in Pressure/Temperature Diagram Construction materials: more in table of Materiasl of main construction parts Face to face: acc. to manufacturer Mounting between flanges acc. to EN 1092-1, B1 / PN 16 The ball valve is a two-way shut-off valve intended for installation in horizontal or vertical piping. The shut-off element is a ball with a through hole, which rotates through 90° and closes the working fluid flow in the seats. The ball valve is not suitable for abrasive working media and coagulating liquids. It is designed to operate either in the OPEN or CLOSED position. Operating: hand wheel Option: from DN 150 gearbox with hand wheel on request elekctric or pneumatic operating degreasing service delivery including counter-flanges, sealing and bolting material www.moraviasystems.cz BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE DN 100 ÷ 200 PREVIOUS MARKING: K85 171 516 DIAMOND/JADE 2019/12/revision 2

BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

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Page 1: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

• design BS 5351• full bore• split body, fl oating ball, PTFE seats • ISO 5211 top fl ange • antistatic device • fi re safe BS 6755, API 6FA, API 607

APPLICATION:

• piping systems for processing, treatment and transport of liquid and gaseous media

ADVANTAGES:

• low weight• low pressure loss• space saving construction• easy installation and maintenance• reliability• possibility of automatic operation

TECHNICAL DATA:

Working fl uid: non-aggressive liquids and gases (water, steam, oil, air, fuel gases, oil and oil derivatives) depending on construction materials of valve

Working temperature: from -10 °C to +180 °C

Max. working pressure: 1,6 MPa, more in Pressure/Temperature Diagram

Construction materials: more in table of Materiasl of main construction parts

Face to face: acc. to manufacturer

Mounting between fl anges acc. to EN 1092-1, B1 / PN 16

The ball valve is a two-way shut-off valve intended for installation in horizontal or vertical piping. The shut-off element is a ball with a through hole, which rotates through 90° and closes the working fl uid fl ow in the seats. The ball valve is not suitable for abrasive working media and coagulating liquids. It is designed to operate either in the OPEN or CLOSED position.

Operating: hand wheel Option: from DN 150 gearbox with hand wheel on request elekctric or pneumatic operating degreasing service delivery including counter-fl anges, sealing and bolting material

www.moraviasystems.cz

BALL VALVE PN16 JADE/DIAMONDA105/AISI 304/PTFE

DN 100 ÷ 200 PREVIOUS MARKING: K85 171 516 DIAMOND/JADE

2019/12/revision 2

Page 2: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

Moravia Systems a.s. www.moraviasystems.cz

DESIGN AND CONSTRUCTION MATERIALS

Testing: each ball valve shall be tested in accordance with EN 12266 and supplied with accompanying documentation according to EN 10204

Certification: PED 2014/68/ EU ATEX 94/9/ CE

Fig. 1 DN100 .............. JADE type

Fig. 2 DN125–DN200 .............. DIAMOND type

2

1

10

11

12

13

14

15

16

17

9

8

7

6

5

4

3

2

1

10

11

12

13

14

15

16

17

9

8

7

6

5

4

3

2 18

19

Pos. Description Material1 Gasket PTFE2 O-ring NBR3 2. part of body ASTM A 1054 Seats PTFE5 Washer PTFE6 Packing PTFE7 Operation - stop AISI 304 (DIN 1.4301)8 Fixing nut AISI 304 (DIN 1.4301)9 Hand lever Fe P02 zinc. 10 Locking nut steel galvanized11 Retaining ring steel galvanized12 Spring washer 50 Cr V413 Thrust washers AISI 304 (DIN 1.4301)14 O-ring FKM15 Stem AISI 304 (DIN 1.4301)

16 Ball DN 15/40 AISI 316 (DIN 1.4401)DN 50/100 AISI 304 (DIN 1.4301)

17 1. part of body ASTM A 105

Table 1 Materials of main construction parts

Pos. Description Material1 2. part of body ASTM A 1052 Gasket Grafit3 Seats PTFE4 Stem AISI 304 (DIN 1.4301)5 O-ring FKM 6 Washers AISI 304 (DIN 1.4301)7 Spring washer 50 Cr V4 8 Fixing nut AISI 304 (DIN 1.4301)9 Locking nut ASTM A 10510 Hand lever ASTM A 105 11 Screw ASTM A 10512 Operation - stop ASTM A 10513 Retaining ring ASTM A 10514 Upper ring PTFE15 Packing PTFE16 Washer PTFE17 Ball AISI 304 (DIN 1.4301)18 Gasket PTFE19 1. part of body ASTM A 105

Table 2 Materials of main construction parts

Page 3: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

Moravia Systems a.s. www.moraviasystems.cz3

TECHNICAL DRAWING AND DIMENSIONS

Fig. 3 DN100 .............. JADE type

K85 171 516 / PN16 Dimensions (mm)

JADE A B C D E F G H K I L M N P R S T V Num. of wholes ISO 5211 kg

DN 100 275 165 440 370 148,5 96 M16 220 M10 180 140 M27 16 70 102 3 22,2 25,3 8 F10 31,5DIAMOND

DN 125 309 181 455 370 166,5 118 M16 255 M10 210 185 M27 16 70 102 3 22,2 25,3 8 F10 54,2DN 150 396 249 689 584 200 144 M20 295 M12 240 235 M42 26 … 125 … 4 31,5 8 F12 90,5DN 200 475 288 739 584 235 192 M20 373 M12 295 310 M42 26 … 125 … 4 27 12 F12 177

Table 3

DN125–DN200 .............. DIAMOND type

PRESSURE/TEMPERATURE DIAGRAM - JADE HEAD LOSS DIAGRAM - JADE

ESECUZIONI SPECIALIGuarnizioni specialiVersione sgrassataDispositivo antistatico da DN 15 a DN 32Su richiesta è disponibile con certificato ATEXMateriali corpo speciali

SPECIAL EXECUTIONSSpecial gaskets availableDegreased versionAntistatic device from DN 15 to DN 32ATEX certificateDifferent materials available

Coppia di sblocco in Nm / Breaking Torque in Nm I valori in Nm possono cambiare a seconda deimateriali utilizzati per le sedi, della temperatura edel fluido. Per un utilizzo sicuro dei vari tipi di ser-vocontrollo è necessario considerare un fattore disicurezza idoneo.

Values in Nm can change depending on thematerial used for seats, on temperature and onthe fluid used. For a safe working of the varioussorts of servocontrol, it is necessary to consider asuitable safety factor.

Diagramma pressione/temperaturaPressure/temperature diagram

Diagramma perdite di caricoHead loss diagram

15

Perd

ita

di c

aric

o /

Hea

d lo

ssΔ

P=m

Bar

Portata / Capacity =m3/h

1000

100

10

11 10 100 1000 10000

DN 1

5 KV

= 2

0DN

20

KV =

60

DN 2

5 KV

= 1

00DN

32

KV =

130

DN 4

0 KV

= 1

70DN

50

KV =

280

DN 6

5 KV

= 5

10DN

80

KV =

770

DN 1

00 K

V =

1200

Bar

60

50

40

30

20

10

0 40 80 120 160 200°C392°F32024817610432

-20-4

142

284

426

568

710

852

PSI

DN 65-100

DN 15-50 and DN 80

DN size

0

16

25

40

PN -

bar

4

4,8

5,2

6

15

7

8,5

9,1

10,5

20

10

11,3

12

13

25

16

19

20,5

22,5

32

25

28

29,5

31,5

40

35

39

41,5

44

50

55

59

62,5

67

65

75

84,5

92

99

80

150

168

180

195

100

Nm

Size

DN15

DN20

DN25

DN32

DN40

DN50

DN65

DN80

DN40

DN50

DN65

DN100

DN100

Amm

110

120

137

150

172

185

225

245

275

172

193

230

275

Bmm

65

70

82

85

102

110

137,5

150

165

102

110

137,5

165

Cmm

160

160

200

207

260

265

380

395

440

260

265

385

447

Dmm

140

140

180

180

230

230

333

333

370

230

230

333

370

Emm

48

51

62,5

67

80

87

122,5

132,5

148,5

80

87

122,5

148,5

Fmm

15

20

25

32

40

50

65

78

96

40

50

65

96

Gmm

M12

M12

M12

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

Hmm

90

100

110

130

150

165

185

200

220

150

165

185

220

Kmm

M5

M5

M5

M5

M6

M6

M8

M8

M10

M6

M6

M8

M10

Imm

65

75

85

100

110

125

145

160

180

140

150

175

180

Lmm

35

38

43

54

60

70

95

122

140

66

83

103

153

Mmm

M10

M10

M12

M12

M16

M16

M22

M22

M27

M16

M16

M22

M27

Nmm

6

6

8

8

10

10

14

14

16

10

10

14

16

Pmm

25

25

30

30

35

35

55

55

70

35

0

55

70

Rmm

36

36

42

42

50

50

70

70

102

50

50

70

102

Smm

2

2

2

2

2,5

2,5

3

3

3

2,5

0

3

3

Tmm

8

8

11,5

9,5

14

14

18,7

18,7

22,2

14

14

18,7

22,2

Vmm

9

9

11,5

11,5

16

16

23,8

23,8

25,3

16

16

23,8

25,3

Zmm

14

14

14

18

18

18

18

18

18

18

18

18

18

N°holes

4

4

4

4

4

4

4/8

8

8

4

4

4

8

PN

40

40

40

40

40

40

16

40

16

40

40

16

16

ISOFLANGE

F03

F03

F04

F04

F05

F05

F07

F07

F10

F05

F05

F07

F10

weight

gr.

1345

1810

2505

4330

5540

7300

15000

20670

31500

6215

8930

16490

34625LON

G V

ERSI

ON

STA

ND

AR

D

PRESSURE/TEMPERATURE DIAGRAM - DIAMOND HEAD LOSS DIAGRAM - DIAMOND

ESECUZIONI SPECIALIGuarnizioni specialiVersione sgrassataDa DN 125 A DN 200 PN 25/40Materiali corpo speciali

SPECIAL EXECUTIONSSpecial gaskets availableDegreased versionDN 125 to DN 200 PN 25/40Special materials available

Coppia di sblocco in Nm / Breaking Torque in Nm I valori in Nm possono cambiare a seconda deimateriali utilizzati per le sedi, della temperatura edel fluido. Per un utilizzo sicuro dei vari tipi di ser-vocontrollo è necessario considerare un fattore disicurezza idoneo.

Values in Nm can change depending on thematerial used for seats, on temperature and onthe fluid used. For a safe working of the varioussorts of servocontrol, it is necessary to consider asuitable safety factor.

Diagramma pressione/temperaturaPressure/temperature diagram

Diagramma perdite di caricoHead loss diagram

27

Perd

ita

di c

aric

o /

Hea

d lo

ssΔ

P=m

Bar

Portata / Capacity =m3/h

Bar

40

30

20

10

0 25 100-20 125 180°C356°F257-4 2127732

142

284

426

568

PSI

50 75167122

DN 125 - DN150 - DN200

150302

DN 50 - DN 80

DN 65 - DN 100

1000

100

10

11 10 100 1000 10000

DN 5

0 KV

= 2

80DN

65

KV =

510

DN 8

0 KV

= 7

70

DN 1

00 K

V =

1200

DN 1

25 K

V =

1700

DN 1

50 K

V =

2050

DN size

0

16

25

40

PN -

bar

35

39

41,5

44

50

55

59

62,5

67

65

75

84,5

92

99

80

150

168

180

195

100

240

300

125

310

400

150

600

800

200

Nm

Size

DN50

DN65

DN65

DN80

DN100

DN100

DN125

DN125

DN150

DN150

DN200

DN200

Amm

199

232

232

249

277

284

309

316

396

396

475

475

Bmm

117

239

139

149

167

167

181

181

249

249

288

288

Cmm

273

372

372

381

448

448

455

455

689

702

739

739

Dmm

230

320

320

320

370

370

370

370

584

584

584

584

Emm

94,5

122,5

122,5

132,5

148,5

148,5

166,5

166,5

200

200

235

235

Fmm

49,5

65

65

78

96

96

118

118

144

144

192

192

Gmm

M16

M16

M16

M16

M16

M20

M16

M22

M20

M24

M20

M27

Hmm

165

185

185

200

220

235

255

270

295

295

365

373

Kmm

M6

M8

M8

M8

M10

M10

M10

M10

M12

M12

M12

M12

Imm

125

145

145

160

180

190

210

220

240

250

295

320

Lmm

85

103

103

122

155

155

185

185

235

235

310

310

Mmm

M16

M22

M22

M22

M27

M27

M27

M27

M42

M42

M42

M42

Nmm

10

14

14

14

16

16

16

16

26

26

26

26

Pmm

35

55

55

55

70

70

70

70

-

-

-

-

Rmm

50

70

70

70

102

102

102

102

125

125

125

125

Smm

2,5

3

3

3

3

3

3

3

-

-

-

-

Tmm

16

19

19

19

22,2

22,2

22,2

22,2

4

4

4

4

Vmm

14

23,5

23,5

23,5

25,3

25,3

25,3

25,3

31,5

31,5

27

27

Zmm

-

-

-

-

-

-

-

-

650

650

650

650

N°holes

4

4

8

8

8

8

8

8

8

8

12

12

PN

40

16

40

40

16

40

16

40

16

40

16

40

ISOFLANGE

F05

F07

F07

F07

F10

F10

F10

F10

F12

F12

F12

F12

weight

gr.

11000

17500

17300

22800

34500

39000

54200

61720

90570

91900

177060

183000

Page 4: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

Moravia Systems a.s. www.moraviasystems.cz

TECHNICAL DRAWING AND DIMENSIONS Of bALL vALvE PN16 JADE DN100 WITH DOUbLE-ACTING PNEUMATIC ACTUATOR

4

bREAkING TORqUES - JADE/DIAMOND

DN 100 125 150 200PN (bar) Kroutící moment (Nm)

0 150 240 310 60016 168 300 400 800

Note: For safe operation of valves with pneumatic or electric control, the relevant safety factor must be taken into account when dimen-sioning the actuator.

Page 5: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

TECHNICAL DRAWING AND DIMENSIONS Of bALL vALvE PN16 JADE DN100 WITH SINGLE-ACTING PNEUMATIC ACTUATOR

Moravia Systems a.s. www.moraviasystems.cz5

Page 6: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

TECHNICAL DRAWING AND DIMENSIONS Of bALL vALvE PN16 DIAMOND DN125÷200WITH DOUbLE-ACTING PNEUMATIC ACTUATOR

Moravia Systems a.s. www.moraviasystems.cz6

Page 7: BALL VALVE PN16 JADE/DIAMOND A105/AISI 304/PTFE

Moravia Systems a.s. Vinohradská 1511/230, 100 00 Praha 10T: +420 255 715 715, [email protected]

TECHNICAL DRAWING AND DIMENSIONS Of bALL vALvE PN16 DIAMOND DN125÷200WITH SINGLE-ACTING PNEUMATIC ACTUATOR

The data given in the catalog are informative and the manufacturer reserves the right to make technical changes.