Automotive Product Overview - K.S.E.C. profile.pdfSeat belt install Retractor bracket to B pillar (2 fasteners) Seat belt anchor to cab floor (1 fastener) Same fastener drive type

Assembly Technologies Confidential Information of the Stanley WorksAssembly Technologies

Company ProfileCompany Profile

Product Line Overview

Mike HauerFord Account Manager

586 393 1120

QPSQPM

Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesCorporate Past, Present, and Future

Founded in 1843 by Frederick StanleyOriginal Vision: “Offer Products that would become the first choice of the professional around the world.”

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Handheld hydraulic tools; mounted hydraulicbreakers, shears, and crushers.

Stanley? / La Bounty

Hydraulic Tools

Mac ToolsHandheld hydraulic tools; mounted hydraulicbreakers, shears, and crushers.

Stanley? / La Bounty

Fastening SystemsPneumatic fastening tools and fasteners.

Bostich? / Atro

Door SystemsResidential entry doors, bi-fold and sliding closetdoors, mirrored doors and decorative mirrors.

Stanley? / Monarch? / Acme

Assembly TechnologiesDC Electric and pneumatic precision assmbly forthe vehicle assembly market. NEW! Cobotics

Stanley? / Beta Tech? / Cobotics

Hardware / Hand Tools /Mechanics Tools

Carpenters' hand tools, electronic tools, garden tools, masonrytools, residential entry door hardware; consumer, residential,architectural, and industrial hardware.

Stanley? / Contractor Grade? / FatMax? / MaxGrip? / Dynagrip? /Powerlock? / IntelliTools? / Accuscape? / Goldblatt? / Proto? /Husky? / Vidmar? / ZAG? / Jensen? / Contact East

Access TechnologiesPower operated doors and sensors. Access doorinstallations, repair, and maintenance. New! Best

Stanley? / Magic-Door? / Best Access

The Product Groupsof the Stanley Works

Contact EastContact East is the leading supplier of productsfor assembling, repairing, and testing electronicsequipment.

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GrowthGrowth

New Products & ServicesProduct Line ExtensionsCustomer Expansion

CompetitivenessCompetitiveness

High Fill RatesBest Value SupplierSimplified Structure and Processes

PositioningPositioning

Be a Leader in Profitable Industries With Users Who Value Precision, Productivity & Ergonomics

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesCompany Past, Present, and Future

A little historyA little history

1963 Air Tools Founded

1996 Acquired Beta Tech

2002 Renamed companyAssembly Technologies

2003 Acquired Cobotics

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Fiat Auto

•RENAULT

•BEIJING JEEP CORP.

ANDROIDLear

CATERPILLAR

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The Future is GlobalThe Future is GlobalWe are already there . . .We are already there . . .

The Fastening Systems Technology LeaderMotor Vehicle Industry Passenger cars and trucksHeavy trucks, agricultural, recreational

One of the most global product groups in SWK>40% annual sales outside the United States

Direct Sales and Tech Support around the WorldUnited States: Cleveland, DetroitEurope: Paris, Frankfurt, Milan, BirminghamAsia: Wuhan China

Long Term Distributors in Key Geographic AreasExample: Stak Industries has three generations of service to Stanley

Expanding Systems and Field Service SolutionsCobotics Acquisition, Prod. Spec. added, Regional tech support

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesFastening Theory Overview

T

TORQUETORQUE

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AngleAngle

ElasticElastic

YieldYield

PlasticPlastic

Ultimate Tensile Ultimate Tensile StrengthStrength

SnapSnap

Typical Typical TargetTarget

Vibration Loosening FailuresVibration Loosening Failures

Shear Force FailuresShear Force Failures

TTeennssiioonn

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Work Distribution Work Distribution -- Typical Fastener Typical Fastener -- Nominal ConditionsNominal Conditions

Bearing Surface FrictionBearing Surface Friction50%50%

Thread FrictionThread Friction40%40%

KN.KN.10%10%

Work Distribution Work Distribution -- Drop of Oil under Bolt HeadDrop of Oil under Bolt Head



TensionTension20%20%

Work Distribution Work Distribution -- Contaminants on the ThreadsContaminants on the Threads



KN.KN.5%5%

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High Torque Reject LimitHigh Torque Reject Limit

Low Torque Reject LimitLow Torque Reject Limit

Cycle Start TorqueCycle Start Torque

Fastener Replace LimitFastener Replace Limit

Cycle Stop TorqueCycle Stop Torque

Minimum Valid TorqueMinimum Valid Torque

Torque CONTROL TargetTorque CONTROL Target

Low A

ngle Reject Lim

itLow

Angle R

eject Limit

High A

ngle Reject Lim

itH

igh Angle R

eject Limit0 Degrees 0 Degrees --

Parts SnugParts Snug

Start Angle Snug TorqueStart Angle Snug Torque

Angle C

ON

TRO

L TargetA

ngle CO

NTR

OL Target

Torque BAILOUT TargetTorque BAILOUT Target

Angle B

AILO

UT Target

Angle B

AILO

UT Target

TorqueTorque

AngleAngle

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A Adaptive

T Tightening

C Control

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesATC is Adaptive Tightening Control

Application Example Application Example …… Seat belt installSeat belt install

Retractor bracket to B pillar (2 fasteners)Seat belt anchor to cab floor (1 fastener)Same fastener drive type and torque targetBut drastically different joint compositions

ATC Automatically Adapts ATC Automatically Adapts to Different Joint Compositionsto Different Joint Compositions

ATC executes during Every RundownNO “learn mode” or “tuning” or laptop required

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Automatic ModeAutomatic Mode

Available with both QPM and QPSNo speed or power parameters to adjustManages mean shift (ISO hard and soft joints)

Custom ModeCustom Mode

Available on QPM onlyFour parameters for extreme applications

High initial or heavy prevailing torque applicationsExtremely hard joints, stick-slip or chattering joints

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High Limit

Low Limit

Learn Mode overshootstarget because job waslearned on a softer joint

Learn Modeincreases cycletime becausejob was learnedon harder joint

ATC

ATC modifies tool speed and powerprofile dynamically throughout thecourse of each rundown to optimizeprocess capabili ty, cycle time andergonomics for that particular rundown

TIME

TOR

QU

E

Manual Downshift orComputer Learn Modedoes not adapt fromrundown to rundown

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesProduct Line Overview

PremiumPremium

System IntegrationProject ManagementCustom Designs Differentiated with innovative technology

Best Best –– QPMQPM

Best Accuracy (<10%)Advanced Error ProofingNetworking & Advanced Features

Better Better –– QPS with EP1QPS with EP1Better Accuracy (<20%)Simple Error Proofing

Good Good –– QPS or PneumaticQPS or PneumaticGood Accuracy(<20%)No Error Proofing

Start

Stop

Reverse

PlantPLC

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesProduct Line Overview – Clutch

Pneumatic ToolsPneumatic Tools

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesProduct Line Overview – QPS

QualityQuality

Dynamic Torque ControlAdaptive Tightening Control

ProductivityProductivity

Faster than clutch Faster than current controlAdaptive Tightening Control

SimplicitySimplicity

Plug tool directly into wallSetup & adjust without laptopAdaptive Tightening Control

QPSQPM

Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesProduct Line Overview – QPM

QualityQuality

Precision componentsAdaptive Tightening Control

ProductivityProductivity

Reduced maintenanceAdaptive Tightening Control

ModularityModularity

One control module runs every QPM tool from 2 Nm pistol to 2005 Nm fixturedHandheld and fixtured tools share motors, cables, gears

QPSQPM

Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesProduct Systems – Engineered Solutions

Modular System Easy to Modular System Easy to

Install and ConfigureAll parts plug & playFlexible mounting options

Troubleshoot & Service1 Interface module per system1 Control module per spindleSwap boxes with bare hands

480/575V Power Options480/575V Power Options

Simplifies large installationsOffers I/O expansion optionMeets all industry standards

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Bolt Holding ToolBolt Holding Tool

Ergonomic by DesignCustomized for the job

StateState--ofof--thethe--Art ControlsArt ControlsI/O power of the SLC/5Communications of the PC

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John DeereWheel Hub

Secure

10 Bolt Pattern

- 4 Spindle Trunnion Mount with Balancer System- 4 Channel Sigma/Alpha Controller

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Wheel BearingEndplay Tool

2 Spindle DCTapered Roller Bearing Adjustment

- Rotates Spindle While Making Bearing Adjustments- Adjusts Bearing To A Position Rather Than a Torque

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John Deere Harvester

- 4 & 3 Spindle Units- Floating Spindles To Allow Fastening On A Cylindrical Surface- Sequenced Fastening Strategy To Properly

Seat Component

Secure Separator Tines To STS Tube

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Ford KentuckyHeavy Truck

Spring BracketSecure

- 4 Spindle Air Motors, Cycle Complete Air Logic- Bolt Holding Back-Up With Release Devices

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QQuality

PProductivity

MModularity

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesQPM is Quality Productivity Modularity

OUTPUT GEAR MOTOR HANDLE CABLE

QPM DC Hand Held and Fixtured Motors Consist of:QPM DC Hand Held and Fixtured Motors Consist of:Output Gearing (G)Motor (E)HandleTool Whip CableTool Whip Extension Cable`

E 2 3

E 3 3

E 3 4

E 4 4

E 4 5

5E 5

G3

G4

G5

E4

E3

E2

E5

QPSQPM


Smaller, lighter, better balanceLarger LED’s, better placementComfortable grip surfaceEasy hang bail includedReaction bar >6Nm includedSquare drive or quick changeHeadlights with timer controlFull QPM functionality

Bottom exit uses levered whipTop exit uses fixtured whipMulti-Function ButtonBuzzer in Handle

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AlphaAlpha

Tool Control Module

SigmaSigma

Interface Module

GammaGamma

Tool Control and Interface Module in one box

Sigma Alpha Alpha

QPSQPM

Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesAlpha Module

One module controls ANY QPM ToolOne module controls ANY QPM ToolOperates all tool models from 2 Nm to 2005 NmPistol, Straight, Angle, Hold & Drive, Tubenut, and CrowfootHandheld, Fixtured, Multiples, and AutomationAuto-detects 115VAC 60Hz or 230VAC 50Hz line voltage

Full FunctionalityFull Functionality32 Parameter Sets, 8 steps eachProgrammable from built in keypad, fieldbus, or laptopStores 10,000 cycles, last 5 & last 5 NOK tracesDisplays raw data and all basic statistical calculation

ODVA Device NetODVA Device NetI/O Mapping for Start, Stop, Reverse, OK, NOK, Ready, etc.Explicit Messaging for transferring data, traces, diagnostics

ONE PER TOOLONE PER TOOL

1 2 3

4 5 6

7 8 9

. 0 -

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesSigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

Sigma Module

One module interfaces up to 12 AlphaOne module interfaces up to 12 AlphaCategory 5 Ethernet plus Device Net or Profibus2 Serial, 1 Parallel, 24VDC 16 inputs 16 outputsDevice Net scanner (Emulates SLC/5)Integrate any ODVA device using RS Logics 500Automatically back up & restore Alpha ModuleSynchronize Multiple Spindles

Menu Driven User InterfaceMenu Driven User Interface32 Parameter Sets, 8 steps each – PARAMETER WIZARDProgrammable from keypad, Ethernet, fieldbus, or laptopStores 10,000 cycles, last 5 & last 5 NOK traces per spindleDisplays raw data and all basic statistical calculations

ONE PER STATIONONE PER STATION

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesGamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

Gamma Controller

One Sigma + One AlphaOne Sigma + One AlphaMerged into one enclosureOptimized for Single/Dual hand toolsOptimized for plants that desire to make one Ethernet drop to one toolOptimized for applications demanding a lot of I/O capabilities for each tool …Ethernet, Device Net, Profibus, 24VDC I/O, Serial Ports for Networking, Laptop, Barcode, Printer, Parallel Printer

Can interface Alpha for Dual ChannelCan interface Alpha for Dual Channel

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Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesFlexible and Scalable Architectures

RS-232

FTK

RS-232

FTK

6m d

rop

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

Device Net (Real Time I/O)

Any

OD

VAD

evic

e

Up to 100m trunk

Sigma Interface Module for 1-12 Alpha Control ModulesGamma + Alpha =Dual ChannelSigma + Alpha = Gamma

Run Bypass

Reset

Call

EpsilonError ProofingLight Stackfor Job Status

RS-232

FTK

RS-232

FTK

RS-232 Point to Point Protocol

GenericHost PLC

Ethernet (Data Collection)

Analyze Statistics, Manage Parameters,plus Equipment & Process Diagnostics

Fastening Tool Kit

RS-232, USB, IR

Fastening Tool Box

MicrosoftActiveSync

Rundown Database plusStatistical & Trend Analysis

PrintReports

Job Flow & Conveyor Control,and Process Error Proofing

QPSQPM


6m d

rop

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -


Any

OD

VAD

evic

e

Up to 100m trunk

Sigma Interface Module for 1-12 Alpha Control ModulesGamma + Alpha = Dual ChannelSigma + Alpha = Gamma

General Motors



PrintReports



FSH PLC


Fastening Tool Box

QPSQPM


Tools TalkTools NetFasteningSystem Host

STANLEY Hickok Atlas Copco

Plant WideRundownDatabase

Beta Cell FasteningToolboxParameters,

diagnostics, andrundown from onecontroller at a time

StanleyQPM

Atlas CopcoPower Focus

CooperTightening Mgr

StanleyBeta Tech

GM

Pro

toco

l

GM

Pro

toco

l

Bet

a Te

ch P

roto

col

Atla

s C

opco

Pro

toco

l

GM

Pro

toco

l

GM

Pro

toco

l

GM

Pro

toco

l

Sta

nley

Pro

toco

l

Parameters,diagnostics, and

rundown from onecontroller at a time



UNIX NT NT

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6m d

rop

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -


Any

OD

VAD

evic

e

Up to 100m trunk


Audi Ingolstadt


PrintReports



Fastening Tool Box


Host


PLC

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24VDC I/ODiscrete Wiresto Plant PLC



6m d

rop

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -


Any

OD

VAD

evic

e

Up to 100m trunk


DaimlerChrysler

Terminal Server

RS-232


Plants converting to direct Ethernet Ethernet (Data Collection)

PrintReports



PFCS PLC


Fastening Tool Box

QPSQPM


Ethernet Hub Custom AssemblyCell User Interface

Data & I/O

Ethernet Hub Custom AssemblyCell User Interface

Data & I/O

6m d

rop

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Gamma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -


Any

OD

VAD

evic

e

Up to 100m trunk


FordAIS PLC


PrintReports


Fastening Tool Box



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Tower Automotive Scanner

PLC

Scanner

IN OUT IN

Scanner cards have a given amount of I/O or memory. EachAlpha tool control module produces 8 bytes & consumes 3bytes. This logical I/O is mapped just like remote I/O.

Device Net scanner cards & their dropcables & splitters are not included.Device Net trunk line & terminationresistors are not included. Stanley

can provide these commerciallyavailable accessories upon request.

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

2m 115VAC IEC standard power cord includedwith Alpha tool control modules. Each Alphamodule requires a 115VAC drop rated for 10A.

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

32 Parameter Sets8 Steps per Parameter Set

Stores 10,000 Cycle ResultsStandard Statistical Calculations

Store Last 5 Cycles in Trace FormatStores Last 5 Rejects in Trace Format

Hand Held Tool

Start, Stop, Select, etc.

Ready, Pass, Fail, etc.

Open Device netVendors Assoc.

certifiedinterface

100m max ODVA1m Drop Cableincluded with

Alpha modules

Device Net "T"included with

Alpha modules

Termination ResistorDevice Net Trunk Line

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Q3006Sigma SystemScenario #1

No power moduleNo I/O expansion

Valiant Machine PLC

IN OUT

Requires Custom Ladder Logic Requires Custom Ladder Logic

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

SynchronizedFixturedSpindles

Group GroupGroup Independant

1 2 3

4 5 6

7 8 9

. 0 -

1 2 3

4 5 6

7 8 9

. 0 -

Hand Held Tool





IN OUT

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

Scanner

Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

24VDC16 inputs16 outputs

480VAC3 Phase Power

230VAC

230V

AC

Q3005Sigma SystemScenario #2

480VAC power module24VDC I/O expansion optional

24VDC16 inputs32 outputs

PowerDistribution

Module

1 2 3

4 5 6

7 8 9

. 0 -

QPSQPM


Sigma

1 2 3

4 5 6

7 8 9

. 0 -

Menu

1 2 3

4 5 6

7 8 9

. 0 -

KC Seat Belts

Run Bypass

Reset

Run Bypass

Reset1 2 3

4 5 6

7 8 9

. 0 -GrayJbox

Limit InLimit Out

Sigma Alpha AlphaEpsilon Epsilon

to PLC

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Computer SoftwareComputer Software

Configuration Editor ($0) upload, download, display, edit, print all parameters

Fastening Toolbox is the Configuration Editor plus SPC charts, Traces, and Diagnostics

Operating Systems• Microsoft® Windows 95• Microsoft® Windows 98• Microsoft® Windows NT• Microsoft® Windows 2000

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QQuality

PProductivity

S Simplicity

QPSQPM

Assembly Technologies Confidential Information of the Stanley WorksAssembly TechnologiesQPS is Quality Productivity Simplicity

OUTPUT GEAR MOTOR - CONTROLLER - HANDLE CABLE

QPS DC Hand Held and Fixtured Motors Consist of:QPS DC Hand Held and Fixtured Motors Consist of:Output* Gearing*Motor, Controller and Handle UnitTool Whip CableTool Whip Extension Cable

QPSQPM


120/230V50/60Hz

IEC StandardPower Cord

Remotecontrol for

fixtured tool

Start

Stop

Reverse

Line Stopand/or PartLockdown

PlantPLC

120/230V50/60Hz

IEC StandardPower Cord

Remotecontrol for

fixtured tool

Start

Stop

Reverse

Line Stopand/or PartLockdown

PlantPLC

QPSQPM


Error Proofing Module type IError Proofing Module type II/O connector for remote Start, Stop, ReverseI/O connector for Error Proofing

Part Entry and Part Exit inputsIn Cycle and Job OK outputs (dry contact)Intelligent bolt counting

Error Proofing Module type IIError Proofing Module type IIAll functionality of the type I moduleI/O connector for Parameter Selection

Up to eight parameter sets For use with Socket Trays, Selector Switches, or PLC

QPSQPM


Documents

Automotive Product Overview - K.S.E.C. profile.pdfSeat belt install Retractor bracket to B pillar (2 fasteners) Seat belt anchor to cab floor (1 fastener) Same fastener drive type