5
Auto-catalysed crosslinking for next-generation OLED-designDaniel Volz, c Thomas Baumann, * a Harald Flugge, a Mathias Mydlak, a Tobias Grab, a Michael Bachle, a Christopher Barner-Kowollik * b and Stefan Brase * c Received 23rd May 2012, Accepted 14th August 2012 DOI: 10.1039/c2jm33291d The production of solution-processed OLEDs requires materials suitable for subsequent multilayer deposition. In the current study, we present an autocatalytic method to crosslink a luminescent copper(I)-complex with a polymeric backbone, in which the emitter itself acts as catalyst. In a showcase reaction demonstrating this concept for the first time, we combined a highly luminescent binuclear copper(I)-complex with a polystyrene derivative in order to prove the potential of the protocol. The luminescence properties were only slightly affected by the crosslinking, while the general stability increased drastically, as proven by thermogravimetric analysis (TGA). OLED tests confirmed the fundamental suitability of the concept for device applications as well as for subsequent solution-based multilayer deposition. Introduction Since the first commercially successful applications for organic light-emitting diodes (OLEDs) have entered the lighting and display markets, new goals in the field of material development have arisen. 1 For some time, researchers struggled to find materials that can be operated with low turn-on voltages and high efficiencies, while having difficulties in fabricating air- and moisture-free test devices. Nowadays – with the introduction of iridium compounds and the development of advanced processing protocols – such problems can be successfully addressed. 2,3 However, the manufacturing of long-time-stable multi-stack architectures is still challenging while the search for less expen- sive metals than iridium(III) or platinum(II) as emitting compounds is ongoing. 4–7 Current vacuum deposition techniques are unfavourable compared to solution processing due to high costs for the pro- cessing of large devices. The processing of multilayer devices by solution deposition methods still suffers from the requirement of orthogonal solvents due to the possible dissolution of already deposited layers in the solvent used to process subsequent layers. Such dissolution processes can result in undesired blending of the different layers. 8 The use of crosslinking techniques 9–11 seems to hold an answer to these issues, yet except for some examples 12–16 it has not been established as a standard procedure. Known approaches cover chemical, 13,17 thermal, 14 electrochemical 15,16 and photochemical 18 techniques. Therefore, the combination of alternative low-cost emitters and efficient solution-deposition can be used to address both aforementioned challenges. 18,19 The ultimate aim is the production of efficient large-area devices by solution-processing methods. Herein we demonstrate a concept on how to produce solution- deposited cross-linkable thin films from low-cost materials. A simple Click-chemistry based autocatalytic process enables both the direct tethering as well as cross-linking of luminescent copper complexes 6,18–20 and host-polymers to yield an insoluble product with a well-defined molecular structure. Since the copper(I)- based emitter acts as the catalyst for the reaction, no additional reagents are necessary. We were able to show that the emission profile is not affected by the cross-linking, whereas the structural stability is strongly enhanced. The presented technique leads to stable materials suitable for OLEDs. We consider these results as a showcase reaction which could be applied to all copper(I) complexes to connect a basic system to different functional units. Our approach may not only be used to simply immobilise emitting complexes, yet to additionally introduce charge transport- moieties in a modular fashion for OLEDs and/or donor/acceptor functionalities for photovoltaic applications. 21 A covalently anchored emitter prevents interlayer diffusion and promises to enhance the device lifetime drastically. 12,13 While several exam- ples for the attachment of well-defined luminescent platinum or iridium complexes to a supporting polymer for cost-efficient solution-processes are known, 22–25 only polymer-supported catalysts with no defined complex geometries have been reported for copper so far. 26,27 a cynora GmbH, Eggenstein-Leopoldshafen, Germany. E-mail: baumann@ cynora.com; Tel: +49 721 608 29006 b Institut f ur Technische Chemie und Polymerchemie, Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany. E-mail: christopher. [email protected]; Fax: +49 721 608 45740; Tel: +49 721 608 45642 c Institut f ur Organische Chemie, Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany. E-mail: [email protected]; Fax: +49 721 608 48581; Tel: +49 721 608 42903 † Electronic supplementary information (ESI) available. See DOI: 10.1039/c2jm33291d 20786 | J. Mater. Chem., 2012, 22, 20786–20790 This journal is ª The Royal Society of Chemistry 2012 Dynamic Article Links C < Journal of Materials Chemistry Cite this: J. Mater. Chem., 2012, 22, 20786 www.rsc.org/materials PAPER Published on 03 September 2012. Downloaded by University of Southern California on 05/04/2014 14:41:48. View Article Online / Journal Homepage / Table of Contents for this issue

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Dynamic Article LinksC<Journal ofMaterials Chemistry

Cite this: J. Mater. Chem., 2012, 22, 20786

www.rsc.org/materials PAPER

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Auto-catalysed crosslinking for next-generation OLED-design†

Daniel Volz,c Thomas Baumann,*a Harald Fl€ugge,a Mathias Mydlak,a Tobias Grab,a Michael B€achle,a

Christopher Barner-Kowollik*b and Stefan Br€ase*c

Received 23rd May 2012, Accepted 14th August 2012

DOI: 10.1039/c2jm33291d

The production of solution-processed OLEDs requires materials suitable for subsequent multilayer

deposition. In the current study, we present an autocatalytic method to crosslink a luminescent

copper(I)-complex with a polymeric backbone, in which the emitter itself acts as catalyst. In a showcase

reaction demonstrating this concept for the first time, we combined a highly luminescent binuclear

copper(I)-complex with a polystyrene derivative in order to prove the potential of the protocol. The

luminescence properties were only slightly affected by the crosslinking, while the general stability

increased drastically, as proven by thermogravimetric analysis (TGA). OLED tests confirmed the

fundamental suitability of the concept for device applications as well as for subsequent solution-based

multilayer deposition.

Introduction

Since the first commercially successful applications for organic

light-emitting diodes (OLEDs) have entered the lighting and

display markets, new goals in the field of material development

have arisen.1 For some time, researchers struggled to find

materials that can be operated with low turn-on voltages and

high efficiencies, while having difficulties in fabricating air- and

moisture-free test devices. Nowadays – with the introduction of

iridium compounds and the development of advanced processing

protocols – such problems can be successfully addressed.2,3

However, the manufacturing of long-time-stable multi-stack

architectures is still challenging while the search for less expen-

sive metals than iridium(III) or platinum(II) as emitting

compounds is ongoing.4–7

Current vacuum deposition techniques are unfavourable

compared to solution processing due to high costs for the pro-

cessing of large devices. The processing of multilayer devices by

solution deposition methods still suffers from the requirement of

orthogonal solvents due to the possible dissolution of already

deposited layers in the solvent used to process subsequent layers.

Such dissolution processes can result in undesired blending of the

different layers.8 The use of crosslinking techniques9–11 seems to

acynora GmbH, Eggenstein-Leopoldshafen, Germany. E-mail: [email protected]; Tel: +49 721 608 29006bInstitut f€ur Technische Chemie und Polymerchemie, Karlsruhe Institute ofTechnology (KIT), Karlsruhe, Germany. E-mail: [email protected]; Fax: +49 721 608 45740; Tel: +49 721 60845642cInstitut f€ur Organische Chemie, Karlsruhe Institute of Technology (KIT),Karlsruhe, Germany. E-mail: [email protected]; Fax: +49 721 608 48581;Tel: +49 721 608 42903

† Electronic supplementary information (ESI) available. See DOI:10.1039/c2jm33291d

20786 | J. Mater. Chem., 2012, 22, 20786–20790

hold an answer to these issues, yet except for some examples12–16

it has not been established as a standard procedure. Known

approaches cover chemical,13,17 thermal,14 electrochemical15,16

and photochemical18 techniques. Therefore, the combination of

alternative low-cost emitters and efficient solution-deposition

can be used to address both aforementioned challenges.18,19 The

ultimate aim is the production of efficient large-area devices by

solution-processing methods.

Herein we demonstrate a concept on how to produce solution-

deposited cross-linkable thin films from low-cost materials. A

simple Click-chemistry based autocatalytic process enables both

the direct tethering as well as cross-linking of luminescent copper

complexes6,18–20 and host-polymers to yield an insoluble product

with a well-defined molecular structure. Since the copper(I)-

based emitter acts as the catalyst for the reaction, no additional

reagents are necessary.

We were able to show that the emission profile is not affected

by the cross-linking, whereas the structural stability is strongly

enhanced. The presented technique leads to stable materials

suitable for OLEDs. We consider these results as a showcase

reaction which could be applied to all copper(I) complexes to

connect a basic system to different functional units. Our

approach may not only be used to simply immobilise emitting

complexes, yet to additionally introduce charge transport-

moieties in a modular fashion for OLEDs and/or donor/acceptor

functionalities for photovoltaic applications.21 A covalently

anchored emitter prevents interlayer diffusion and promises to

enhance the device lifetime drastically.12,13 While several exam-

ples for the attachment of well-defined luminescent platinum or

iridium complexes to a supporting polymer for cost-efficient

solution-processes are known,22–25 only polymer-supported

catalysts with no defined complex geometries have been reported

for copper so far.26,27

This journal is ª The Royal Society of Chemistry 2012

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Results and discussion

Using copper-catalysed alkyne azide Click-reactions (CuAAC),

one can obtain 1,4-disubstituted 1,2,3-triazoles in nearly quan-

titative yields.28,29

Weck et al. have used this tool to attach several complexes of

aluminium, ytterbium, iridium or zinc to polymeric back-

bones.30–33 De Cola and co-workers have used 1,2,3-triazole-

containing ligands in luminescent Pt- and Ir-complexes for

OLEDs.34,35 To prove the above principle, we chose a binuclear

copper(I) iodide complex with an alkyne-substituted diphenyl-

phosphino-pyridine, butynyl-PyrPHOS, as a ligand. These kinds

of compounds can be synthesised in a modular, two-step process

with various alkyl moieties7 and their complexes with copper

halides have been shown to consist of a butterfly-like Cu2X2-core

with three crystallographically non-equal ligands7 (Fig. 1).

A soluble, small-molecular model complex

The reaction of a PyrPHOS-complex bearing three alkyne

moieties with an azide-substituted polystyrene-derivative 2a–d

gave the emissive, cross-linked polymer 3a–d, with every Cu2I2-

butterfly acting as a knot tethering three polymer strands (Fig. 1

and Scheme 1). Photoluminescence spectroscopy of 3a–d showed

only minor changes in the emission profile after the Click-

process, when compared to 1 (Fig. 3). The same applies for the

excitation spectra and – more importantly – the quantum yields

fem, which are around 0.50 after the reaction for 3a (Table 1).

The development of a small model complex 4, prepared by

substitution of the azide polymer with the small molecule benzyl

azide proved to be helpful in order to verify the preservation of

the initial structure of the PyrPHOS-complex, allowing us to

study this new reaction without the obstacle of obtaining insol-

uble, cross-linked products. Apart from the reaction dynamics,

the photophysical properties of the small model compound 4

were studied (Fig. 3). From a mechanistic point of view, it is

unlikely to reach full conversion by a two-component-reaction

that gives a cross-linked product. However, judging from the

experimental evidence found on the actual cross-linked product

and the model system, e.g. by IR spectroscopy, we believe that

Fig. 1 Stabilised multi-stack architectures for OLEDs may be accessed with cr

emitting layer becomes insoluble, thus preventingundesired blendingof the funct

This journal is ª The Royal Society of Chemistry 2012

this new self-catalysed reaction, even with the formation of a

cross-linked product, reaches high conversions, up to 98%. A

detailed discussion can be found in the ESI.† It should be pointed

out that we did not observe any signs of a potential degradation

of the emitter/catalyst, i.e. no traces of Cu(II) species or oxidised

free PyrPHOS-ligands could be found. From all that is known

about the mechanism, this is not to be expected, since the only

occurring oxidation step is the oxidation of Cu(I) to Cu(III), the

latter being highly unstable and readily reduced back to

Cu(I).28,29 External oxidation by air was prevented by working

under a nitrogen atmosphere.

In situ on-line IR-spectroscopy performed on the reaction

within themodel systemproved especially valuable:we studied the

new self-catalysed Click-reaction using an on-line ATR-probe in

the near infrared region. Since the precipitation of cross-linked

complexes 3a–d would have disturbed the measurement, the

reaction of 1 with benzylazide leading to the model system 4 was

chosen instead. Fig. 2 depicts the integrated band of the second-

harmonic of the alkyne stretch-frequency at 6500 cm�1 plotted

against the reaction time. The experimental data do not corre-

spond to a reaction order from zero to two: the shape of the curve

is sigmoidal, indicating that the kinetics of the process is complex.

According to the theoretical work of K. B. Sharpless and

colleagues,28 the mechanism is rather complicated due to the fact

that the triazole ring is not formed concertedly. The number of

steps is unusually high and – most importantly – species with up

to three copper centres are involved. In our case, the complex is

binuclear and includes pyridine as a base. Therefore, since the

catalyst itself changes during the reaction, the situation is

mechanistically certainly substantially more complicated.

Photophysical properties before and after the crosslinking

Data concerning the photophysical properties are summarised in

Table 1 and Fig. 3.

Absorption spectra of the complex were determined using the

soluble model system 4. Complexes 1, 3a–d and 4 show an

emission maximum around 550 nm in the solid state. After the

Click-reaction, no major differences regarding the shape of the

emission profile as well as the emission maximum could be

oss-linked emitting PyrPHOS-complexes. With a simple Click-process, the

ional layers. The emissionbehaviour is not affected ormuted by this process.

J. Mater. Chem., 2012, 22, 20786–20790 | 20787

Scheme 1 Synthetic procedures: alkyne-PyrPHOS-complex 1 and the Click-product. Use of polymeric azides 2a–d with different chain lengths gave

polymeric 3a–d while the small-molecular benzylazide gave the model complex 4. The azide-substituted polymers 2a–d were synthesised by RAFT-

polymerisation.36 Details regarding the polymerisation methods are given in the ESI.†

Table 1 Photophysical properties of the emissive compounds studied inthe current work (excitation at 350 nm, see ESI† for more details)a

Complex

lemission [nm] PLQY fem CIE coord.

Powder(r.t.)

CH2Cl2(r.t.)

CH2Cl2(77 K)

Powder(r.t.)

Powder(r.t.)

1 548 612 541 0.662 0.419/0.5253a 548 b b 0.496 0.411/0.5314 549 602, 435 536 0.351 0.411/0.531

a Error of the PLQY values: �5%. Error of the determination of peaks:�1 nm. b Insoluble.

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observed. This applies for the solid state as well as solution even

at very low temperatures for emission and excitation spectra. The

emission quantum yield fem of 3a is still relatively high (0.50),

when compared to the initial complex 1 (0.66).

Fig. 2 The Click-reaction of complex 1 with benzylazide was monitored

in situ with an ATR-NIR-spectroscopy-probe.

20788 | J. Mater. Chem., 2012, 22, 20786–20790

Model compound 4 shows a notable decrease in the quantum

yield to 0.35, which can be due to vibrational deactivation by the

larger benzylmoiety, with respect to the smaller alkynemoieties in

1. In short, these results show that our procedure does not affect

the emission behaviour significantly and that highly efficient

emitting compounds are obtained. All spectra, detailed informa-

tion and comments on all the experiments are collated in the ESI.†

Stability after the cross-linking reaction

The thermal stability of the complex polymers was assessed by

thermogravimetric analysis (TGA). As pointed out in detail in

the ESI,† the thermal stability of the complex polymers 3a–d is

enhanced drastically by around 100 �C (1: 229 �C and 3a:

328 �C). It must be noted that for the cross-linked polymers 3a–d,

the thermal stability rises independent of the polymer chain

length. For both reactants 1 and 2a–d, thermal degradation

started around 230 �C. That means that both the thermal

stability and the lifetime of an optoelectronic device with a cross-

linked emitting layer composed of compounds 3a–d should be

enhanced, assuming there is a relation between the resistance

against thermal decomposition and the electrochemical stability.

The stability of the cross-linked emitting layers was tested by a

series of experiments. A bulk sample of 3a was heated in several

solvents, such as dichloromethane and boiling toluene. UV-VIS-

spectroscopy did not show any traces of the material in solution.

Therefore, the bulk samples are believed to be insoluble.

First electroluminescent devices featuring cross-linked

PyrPHOS-complexes

OLED devices were built in order to prove two aspects: (a) the

suitability of cross-linked PyrPHOS-complexes for the fabrica-

tion of OLEDs and (b) the stability of the cross-linked emission

This journal is ª The Royal Society of Chemistry 2012

Fig. 3 Solid-state emission spectra of complexes 1, 3a and 4 (powder

samples, excitation at 350 nm, see ESI† for more details).

Table 2 Emitting layers included in devices Ia, Ib, II and III and valuesfor turn-on voltage Von

a

Device Emitting complex Process Von/V

Ia Complex 3a ev. 9.9Ib Complex 3a sp. 12.1II Complex 1 ev. 10.7III Complex 4 ev. 10.2

a Von was measured at L¼ 1.0 cd m�2. ev.¼ TPBi was evaporated to castthe electron transporting layer (ETL); sp. ¼ TPBi was cast from toluenefor the ETL.

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layers towards subsequent solution-processing of additional

functional layers.

In order to investigate these characteristics, four devices con-

taining emitters 1, 3a and 4were prepared. The stack architecture

is given in Scheme 2. ITO-coated glass substrates with

PEDOT:PSS as a hole-injection layer (HIL) and poly-TPD (TPD

¼ N,N0-bis(3-methylphenyl)-N,N0-bis(phenyl)benzidine) as a

hole-transporting layer (HTL) were the basis for the different

devices. The emissive layer (EML) was composed of the emitting

species mixed with 1,3,5-tris(1-phenyl-1H-benzimidazol-2-yl)

benzene (TPBi) and poly-N-vinyl-carbazole (PVK), which was

used to prevent crystallisation. Another layer of TPBi was used as

an electron-transporter. The deposition of TPBi has been per-

formed under vacuum to solely investigate the suitability of the

cross-linked EML, whereas solution-deposited TPBi was used to

test the suitability for a fully solution-processedmultilayerOLED

(apart from the cathode, in this case).While the emission layers of

complex 1 and 4were rinsed awayby the solution ofTPBi,wewere

able to build a device Ib with our crosslinking method. The

cathode was composed of LiF/Ag. Because Cu(I)-emitters usually

show no triplet-quenching, rather high emitter concentrations of

28% were used. Even though we expected a negative influence on

the electrical performance of the devices caused by the insulating

polystyrene backbone of polymers 2a–d, we used it to avoid any

Scheme 2 Scheme of the device setup used for OLEDs I–III.

This journal is ª The Royal Society of Chemistry 2012

photophysical interferences from conjugated polymers. There-

fore, polymer 2a was picked up as an example for the technique,

since no significant differences were obvious from previous

experiments that would favour one of the four azide-polymers

over the others. For comparison purposes, the relative amount of

polystyrene in the EMLwas kept constant when using 1 and 4 for

the device preparation. The amount of polystyrene (15% of the

emissive layer) was predetermined by the stoichiometry of the

Click-reaction (three azide moieties per complex). This led to

devices Ia and Ibbearing complex 3a andpolymer2a, respectively.

Devices II and III used complexes 1 and 4. Basic data for the

devices are given in Table 2, while L–I–V characteristics are given

in the ESI.† All three complexes gave yellow emitting devices,

proving their adequacy as emitters inOLEDs.All devices required

a high driving voltage, owing to the insulating polystyrene moie-

ties and insufficient optimisation of device parameters such as film

thickness and carrier injection barriers. Because of this, the turn-

on voltage was rather high, between 9.9 (device Ia) and 12.1 V

(device Ib), with moderate luminance values around 900 cd m�2.

Nevertheless, taking into account that the devices are at an early

stage of development, the results prove the suitability of our

concept.

Comparing devices Ia and Ib, a reduced luminance and a

slightly higher turn-on-voltage for Ib suggest a slight degradation

of the EML due to solution processing of TPBi. Since both PVK

and TPBi are well-soluble in toluene, this is a possible problem.

This hurdle could be overcome by using an alternative polymer

featuring host-characteristics. Details concerning the device

preparation, all employed materials and considerations con-

cerning the energy levels of the emitter and all other layers are

given in the ESI.†

The stability of the EML used in our devices towards further

solution-based steps was tested by applying the same spin-

coating protocol for ETL-deposition, just without any materials,

using only the solvent. The layer thickness decreased from 30 nm

to 23 nm, i.e. by 24%. A limited solubility of the emissive layer

compared with bulk-3a is expected because it contains non-

linked PVK and TPBi. For manufacturing an optimised high-

performance OLED, a polymer combining host- and cross-

linking features would be beneficial, because this would likely

reduce the wash-off after further solution processing steps.

Conclusions

A novel method for the auto-catalysed attachment of lumines-

cent copper complexes to a polymer backbone has been estab-

lished, taking advantage of both the catalytic and emitting

J. Mater. Chem., 2012, 22, 20786–20790 | 20789

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properties of copper(I) complexes. As a showcase reaction,

binuclear copper complexes with PyrPHOS-ligands and small

polymeric azides were coupled. These systems show a bright

emission at 550 nm, quantum efficiencies of 50% and are suitable

as emitters for organic light emitting diodes. In addition, it has

been demonstrated that the thermal stability is enhanced signif-

icantly by the cross-linking process. With the aid of the current

method, we were able to build several devices with solvent-

resistant emissive layers for solution processed OLEDs.

Outlook

In order to prepare an optimised OLED device, we are working

on a modified procedure. The concept is not limited to the

polymers 2a–d, which are insulating polystyrene derivatives.

These polymers are considered to be the main cause of the high

turn-on voltages of our test devices. An azide-functionalised host

polymer, bearing charge-transporting carbazole-units for

example, would be preferable in an optimised device and would

further prevent the layer degradation by solution processing of

the ETL, because no small molecules would be required in the

final device anymore. However, we chose polystyrene for its

manifold chemistry as a general example, rather than presenting

a highly specialised niche-polymer optimised only for a single

copper complex and we were still able to build working electro-

luminescent devices.

Acknowledgements

Atomic absorption spectroscopy (copper) was carried out by

Zsolt Berner and Gesine Preuß. The thermogravimetric analysis

(TGA) measurements were carried out at the Fraunhofer ICT in

Pfinztal with help from J€ordis Eisenbl€atter and Dr. Leonie

Barner. We thank Manuela Wallesch for formatting the manu-

script. We acknowledge the Karlsruhe Institute of Technology

(KIT) for continued support in the context of the Excellence

Initiative for leading German universities. Financial support

from the Verband der Chemischen Industrie (VCI) and the

Deutsche Forschungsgemeinschaft (DFG) via support for the

transregional collaborative research centre SFB/TRR 88

‘‘3MET’’ are additionally acknowledged.

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