ATB - Abrasive Brush Tools · ATB BRUSH TOOL SELECTION Tool Style Options: Osborn produces ATB brushes in six basic configurations. Wheel Brushes – Wheel brushes are unidirectional

Finish. First™.

ATB - Abrasive Brush Tools

www.osborn.com • 800 720 3358 • [email protected]

AUTOMOTIVE APPLICATIONS

Transmission

• Housing• Clutch Plates• Gears• Valve Bodies

Engine Block

• Camshaft bore• Crankshaft Bore• Cylinder Bore• Oil Galley• Deck Surface

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www.osborn.com • 800 720 3358 • [email protected] 3

Engine Parts

• Camshafts• Connecting Rods• Crankshafts• Cylinder Heads• Pistons

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SPECIAL APPLICATIONS

Aerospace

• Turbine Blades• Wing Spars• Static Engine Parts

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Military

• Tanks• Ordnance

Medical Implants

• Bone Screws• Cervical Screws• Bone Broach• Titanium Knee Joints• Hips• Shoulders

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TYPICAL APPLICATIONS


Gears

Fineblanking

Aluminum Extrusions

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Wheel Finishing

Cutting Tools

• Insert Honing• Drill Bit Honing

Hydraulics

• Pump Housings• Manifolds• Pistons

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SPECIAL APPLICATIONS


Communications

• Microwave Antennas• Heat Sinks

Commercial Kitchen

• Sinks• Cookware

Stone & Tile

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Farm/Landscaping

• Tractors• Lawn Mowers• Chainsaws

Log Cabins

Woodworking

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About Osborn

Since Osborn’s inception in 1887, success has al-ways been about ensuring that you finish first. Whether it was last century, last week or in the last hour, customers like you need the right so-lutions and count on us. As the global leader in surface treatment and finishing solutions, we have more patents on products and processes than all other brush companies combined.

Engineering expertise and manufacturing skills are what set the Osborn brand apart. People experienced in surface treatment solutions and finishing tools. Collaborating with customers to achieve optimum results. Matching tough finish-ing problems with the right solutions when and where you need them.

In addition to more than 10,000 standard prod-ucts sold in more than 120 countries, we offer lo-cal support throughout the world. So, no matter where you or your customers are located, you’ll always have access to Osborn application exper-tise and the industry’s best, most practical solu-tions.

When you start with Osborn, you finish first.

ATB™ Abrasive Filament BrushesAdvanced Technology Brushing (ATB) involves the engineering of abrasive nylon into flexible abrasive tools for today’s highly refined finishing processes. Osborn ATB products are made with heat-stabilized nylon filaments impregnated with silicon carbide, alu-minum oxide or polycrystalline diamond grit, with grit loading ranges from 10 to 40 percent by weight, and a wide variety of filament choices.

Deburring, Finishing and Cleaning Solutions

No matter what metal finishing issues you encounter, there’s an Osborn solution. There are solutions for deburring, finishing and cleaning in the production of automobiles, trucks, motorcycles, off-highway equip-ment and farm vehicles. And, there are solutions that improve repeatability and cycle times in your OEM applications.

Whether it involves the design of your machinery or the servicing of your production lines, Osborn prod-ucts will meet your requirements. No other source of-fers line integrators and machine builders, as well as OEMs and tier suppliers, such flexible local support combined with an extensive global presence.

Custom solutions available too.

If we don’t already offer the products your application requires, we will custom-manufacture them to meet your exact requirements.

Take the Osborn Challenge. Compare Osborn products to the ones you’re now using. We will demonstrate how ours outperform others in terms of results and productivity.


TABLE OF CONTENTSATB™ ABRASIVE NYLON BRUSHES

ATB Overview 12

ATB Brush Tool Selection 13-15

ATB Brush Tool Implementation 16-18

ATB Engineering Information 19-20

ATB Brush Troubleshooting 21

ATB WHEEL BRUSHES

Special ATB Composite Wheel Brush Request Form 23

Composite Wheels 24-26

ATB Fascut™ Wheel Brushes - Aggressive 24

ATB Fascut™ Wheel Brushes - Flexible 25

ATB Fascut™ Wheel Brushes - Flexible Sinjet™ Carbide Honing Machines

26

Metal Hub Wheels 27-28

ATB Master™ Wheel Brushes 27

ATB Monarch™ Wheel Brushes 28

ATB Ringlock™ Wheel Brushes 28

Other ATB Brushes/Adapters 29-31

ATB Centerless Brushes 29

Center Plates 29

Airway Flanges 29

Side Plates for use with Wheel Style Brushes 30

Brush Drive Arbors 30

CNC Adapters for ATB Brushes 30

Metal Adapters for Brushes with 2” Arbor Hole 31

Metal Adapters for Brushes with 1-1/4” Arbor Hole 31

Centering Bushings for Small ID Brushes 31

ATB COMPOSITE DISC BRUSHES

Special ATB Composite Disc Brush Request Form 33

ATB Uni-Lok® Brushes - Tufmatic™ 34

ATB Uni-Lok® Brushes - Max Density 34-35

ATB Uni-Lok® Brushes - Turbo 34-35

ATB Tufmatic™ Brushes 36

ATB Aluminum Wheel Finishing Disc Brushes 36

ATB Uni-Lok® Quick Change Brushes 37

ATB Uni-Lok® Disc Brush Drive Arbors 37

ATB Bridles 37

ATB Fineblanking Brushes 38

ATB CUP/END BRUSHES

ATB Cup Brushes 39-41

Special ATB Cup Brush Request Form 40

ATB Cup Brushes- Round Trim 41

ATB Cup Brushes - Flat Trim 41

ATB Round Trim Cup Brush - Reduced Flare 41

CNC Adapter for ATB Cup Brushes 41

ATB End Brushes 42-43

Special ATB End Brush Request Form 42

ATB End Brushes 43

ATB End Brushes With Bridle 43

ATB INTERNAL BRUSHES

ATB Internal Brushes 44-52

Special ATB Internal Brush Request Form 45

ATB Helituf™ Internal Brushes 46

Helituf™ Holders 46

ATB Situft™ Internal Brushes 46

Situft™ Holders 47

Extension Holders for ATB Abrasive Brush Tools 47

ATB Tube Brushes 47

ATB Heavy Duty Internal Deburring Tools 48

ATB Rectangular Filament Internal Brushes - Aluminum Oxide

49

ATB Rectangular Filament Internal Brushes - Silicon Carbide

50

ATB Rectangular Filament Internal Brush - Thermo Formed

50

ATB Microabrasive Brushes 51

ATB Microabrasive Brush Kits 52

ATB MINIATURE BRUSHES

ATB Miniature Brushes 53

Miniature ATB Wheel Brushes 53

Miniature ATB Cup Brushes 53

Miniature ATB End Brushes 53

ATB NOVOFLEX TOOLS

ATB NovoFlex Flexible Honing Tools 54-57

Special ATB NovoFlex Tool Request Form 55

ATB NovoFlex Tools - Small Diameter 56

ATB NovoFlex Tools 56

ATB NovoFlex Tools - Standard Duty 57

ATB NovoFlex Tools - Heavy Duty 57

ATB SOFTOOL BRUSHES

ATB Softool® Brushes 58

ATB PCD SUPERABRASIVE BRUSHES

PCD Superabrasive Brushes 59-60

ATB Diamond Superabrasive Wheels - Aluminum Hub

60

ATB Diamond Superabrasive Discs - Composite Hub

60

Part Number Index 61-62

Application Sheet for Sample Parts 63

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ATB Physical PropertiesBend Recovery 80%Melting Point 210C(410F)Beam Strength At 140 F 70% lostDensity 1.29g/ccCoolant PH Between 2-9 Absorbtion at 50% RH 1.30%Absorbtion at 100% RH 2.80%


ATB

ATB NYLON ABRASIVE FILAMENTSOsborn continues to remain on the leading edge of advanced technology through innovation. Osborn has engineered abrasive nylon into flexible abrasive tools, which are being implemented into today’s highly refined finishing processes. Osborn’s abrasive tools are designed to adapt with the times as most manual operations are rapidly being replaced by automatic machinery and equipment such as: CNC machine centers, robotics, flexible machining systems, special machinery, and finishing cells.

Osborn’s ATB brush tools are made with heat stabilized nylon filaments impregnated with Silicon Carbide, Aluminum Oxide or Polycrystalline Diamond grit. Grit loading ranges from 10-40% by weight, offering a wide variety of filament choices.

ATB filaments work like independent flexible files conforming to part contours while abrading edges and surfaces. ATB abrasive tools produce rapid, repeatable results, which decrease process costs and create a cleaner, more efficient, working environment.

These tools are specifically designed for mechanical finishing tasks such as: deburring, sharp edge removal, radiusing, edge contouring, de-fuzzing, surface refinement and conditioning, plateau finishing, blending imperfections,

reduction of surface stresses and micro crack propagation, cleaning, polishing and surface wiping prior to inspection gauging.

Both external and internal surface areas are processed on a wide variety of materials which include but are not limited to: metallics, super alloys, plastics, composites, advanced composites, metal matrix, ceramics, wood, leather, cloth.

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ATB BRUSH TOOL SELECTION

Tool Style Options:Osborn produces ATB brushes in six basic configurations.

Wheel Brushes – Wheel brushes are unidirectional finishing tools. The circumferential edge or “face” of this circular style brush performs the work. ATB wheel brushes are ideal for focused area work and are easily adaptable to standard shop equipment, highly specialized machinery, CNC machining centers and robot work cells. Osborn standard wheel brushes are produced in a full range of diameters, with a selection of operating face widths to perform almost any finishing task.

Disc Brushes – Disc brushes are a highly efficient tool for applications in which burred edges are on the same plane. Disc Brushes are multi-directional deburring tools working all part edges uniformly. They are easily adaptable to CNC machine centers, robot cells, and stationary finishing machines.

Cup Brushes – Cup brushes are efficient multi-directional deburring tools working all part edges uniformly. They are primarily used in off hand applications for maximum part coverage.

End Brushes - End brushes are ideal multi-directional tools for confined areas; this style is designed to have the ends of the fill strands do the bulk of the work.

Internal Finishing Brushes - Also known as a “side action” brush, this style is primarily used in CNC machines, portable tools and drill presses for cross hole deburring and fast cleaning and finishing of such inaccessible surfaces as small diameter bores and internally threaded surfaces.

Wide Face Brushes - Wide Face brushes prevent costly build-up and wear on conveyor belts in a variety of manufacturing and processing environments. Outside diameters range from a few inches to over one foot. Standard face widths span from two inches to nearly twenty feet.

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imagination at work

SAMPLEIMAGE

Web-Based GE Fanuc AutomationSystem Provides Glittering Process Control Solution for DiamondManufacturer

Making superabrasives that meet tough perform-ance standards is a challenge. But, with help fromits new web-based automation system from GEFanuc, Diamond Innovations is optimizing and tun-ing manufacturing processes to increaseproduction of the company’s high-performance,man-made diamond and cubic boron nitride prod-ucts for industrial use.Looking for FlawsSuperabrasives are made using a complex high temperature / high pressuremanufacturing process that requires monitoring and control of numerous datapoints. In fact, each of Diamond Innovations' presses is logging hundreds ofdata points every three seconds – a capacity that its old process control sys-tem couldn't handle reliably.

“Our existing system simply didn't have the ability to provide us with real-timeinsights into our processes to see whether they were consistently up to thestandards that we set,” says Doug Adair, Automation Systems Engineer atDiamond Innovations. “And, because of the tremendous amount of informationthat we need to capture about each product, we could only store three days'worth of data, which didn't give us the historical perspective that we need toimprove our process and ensure consistency.”

Another problem with the VAX based system, says Adair, is that the systemwas proprietary and, therefore, only a few people knew how to use or fix thesystem, making it costly and time consuming to operate and maintain.

Diamond InnovationsDesigned for Success

Results • Highly reliable web-based solution

• Greatly reduced time to implement changes

• Less costly to operate and maintain

• Ability to monitor and process enormous quantities of data

• Valuable historical and trending information

• Easy to use

“As a user of various types of HMI software throughout my career, I havebeen amazed at the power of CIMPLICITY. It has superior ease of use andthe ability to do whatever we need it to do.”Doug AdairAutomation Systems EngineerDiamond Innovations

Line Contact

Point Contact


Abrasive Media Options:•Silicon Carbide is characterized by a sharp jagged structure, and is the most popular grain choice because of its cost effective, efficient properties. (Color: gray/black. Hardness = 13 [MHOS Scale], Density = 3.25)

•Aluminum Oxide is characterized by a rounded structure and produces a finer finish and prevents discoloration on certain alloys such as titanium, aluminum and stainless steel. (Color: tan/brown. Hardness = 12 [MHOS Scale], Density = 3.99)

•Poly Crystalline Diamond (PCD) is characterized by a jagged structure. PCD is used to edge hone and radius super hard materials such as CBN and ceramics. (Hardness = 15 [MHOS scale])

ATB abrasive tools feature three different filament geometries: round crimped, round straight and rectangular.

Round Abrasive Nylon Filaments are impregnated with either Silicon Carbide or Aluminum Oxide grit. Grit sizes vary from coarse to very fine. This style is available in crimped or uncrimped form, and is also made in Alumina Silicate and Polycrystalline Diamond super abrasives.

•For general use •Provides point contact - light to medium application technology•Fine grit sizes are able to radius small corners•Uncrimped filaments generate twice the abrasive contact on work surface•Increased flexibility to conform to irregular surfaces

Abrasive Nylon Rectangular Filaments are impregnated with either Silicon Carbide or Aluminum Oxide and are offered in grit sizes ranging from coarse to fine.

Filament Geometry Options:

Round Crimped Round Straight Rectangular

• For high performance work• Line contact - heavy duty application technology• Applies approximately 18 times more abrasive on work surface• Ideal on applications requiring more surface compliance without sacrificing the amount of abrasive in contact with the work surface• Larger cross section allows the filament to be more rigid and aggressive • Shorter cycle times• Ability to remove micro chips and materials• Excellent performance at lower rotational speeds• Superior draw file grinding action using sides of extra long filaments

ATB BRUSH TOOL SELECTION

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Smaller filaments with smaller grit size produce a finer finish and offer longer life. Larger filaments are more rigid and apply larger abrasive grit to the work piece with greater force and increased aggression. Grit sizes are available from 46 – 1000.

Crimped filaments offer better part conformability. Rectangular filaments offer higher aggression.

Filament and Grit Size Options:

ATB brush tools are color coded for easy identification

Trim Length and Density Options:

Trim Length refers to the length of the fill material that extends beyond the brush back or hub. A short trim makes a stiff, fast cutting brush, while a long trim gives the brush added flexibility that enables it to conform to irregular surfaces.

Fill Density is the number of filaments in the brushing surface. High density brushes produce finer surface finishes and are also used in deburring, or when fast cutting is required. Low density brushes offer greater flexibility, which increases its resiliency and ability to reach into confined areas and conform to uneven or contoured surfaces.

Short trim and high density are ideal for applications requiring increased aggression and minimal cycle time

Long trim and light density are ideal for applications requiring a high degree of conformability

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Sizes 12.30

18.46

22.56

24.61

35.89

401.02

501.27

30 x 70.76 x 1.78

45 x 901.14 x 2.29

mil.mm.


Tool Path Considerations:For consistent results in an automated environment, careful consideration should be given when implementing ATB brush tools.

Tool Path:The brush should start and finish its path completely off the part.

Optimal life and cut will be obtained by finding the proper balance between brush speed (RPM), part penetration, and line speed.

The Maximum Safe Free Speed (MSFS) printed on the brush is not the ideal working speed. In most operations, a lower speed will prove more efficient. Optimal operating speed is typically 50-70% less than the MSFS. Lower speeds and lighter pressure give longer brush life, generate less heat, and require less power.

Where higher brush speeds and pressures are required, it is recommended to use a more aggressive brush tool. This may be done by increasing abrasive grit size, changing filament shape, increasing fill density, decreasing trim length, increasing the brush diameter, and/or slowing line speed.

• Rectangular filament should be run at the low end of the recommendation. • Depth of penetration should be set while the brush tool is rotating at operational speed. • Precise edge radius can be controlled by adjusting the line speed.• Slower line speed results in more aggressive brushing action. • Surface speeds should always be kept below 3500 surface speed per minute wet and 2500 surface speed

ATB BRUSH IMPLEMENTATION

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Figure A Figure B

Brush Travel Direction

Rotation Direction

Direction of the Burr

Probing


Automatic Indexing is a technique involving indexing the brush tool in the Z axis after a predetermined number of parts. It is a commonly used technique in CNC machining centers.

Brush Tool Wear Compensation:

The following are the four most commonly used methods to compensate for brush tool wear.

Rotational Direction:The initial pass of the brush tool should be rotated in the direction opposite of the cutting tool that created the burr.

Part Coverage:There are two different ways to efficiently finish a part. The ideal (Figure A) is to use a brush which is approximately three inches larger than the work piece. If a smaller brush is required due to application restrictions, (Figure B) the centerline of the brush tool should be aligned with the targeted edge.

Probing is a technique that helps maintain a constant depth of penetration. It is a feature specific to certain machines.

Amperage (Amp) Metering is a technique that consistently monitors the amp reading to maintain consistent pressure. This feature requires the addition of an amp meter to the process.

Manual Indexing is a technique where the operator manually adjusts for the wear on the brush using historical statistical data.

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Diameter RPM Penetration2 4000-6000 0.1253 3000-4000 0.1254 2000-3000 0.1256 1500-2000 0.1258 1200-1800 0.12510 1000-1250 0.12512 800-1000 0.12514 700-900 0.125


Coolant:ATB filaments are designed with heat stabilizers and are able to withstand most applications dry.

However, coolant is always recommended for applications on very thin parts, requiring high penetration, and/or high speeds. Coolant provides an ideal working environment for ATB filaments.

Suggested ATB Wheel Brush Operating Parameters

Correct Penetration Incorrect Penetration

ATB Wheel Brush PenetrationATB Filaments deburr and radius edges by drawing the filament sides across part edges. Optimum life and cut is obtained by finding the proper balance between brush speed (RPM), part penetration, dwell time, and abrasive grain size.

ATB BRUSH IMPLEMENTATION

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Dia.8" - 18"

WheelBrush Sections

When using multiple brushes on a common shaft multiply Horsepower (HP) with number of brushes (N). (HP x N)

Recommended Horsepower

Table of Surface SpeedRPM 1" 4" 6" 8" 10" 12" 13" 14" 15" 16"

DIA. DIA. DIA. DIA. DIA. DIA. DIA. DIA. DIA. DIA.900 235 950 1400 1900 2350 2800 3100 3350 3550 3750

1150 300 1200 1800 2400 3000 3600 3900 4200 4500 48001200 315 1250 1900 2500 3200 3800 4100 4400 4700 50001500 400 1550 2350 3150 3900 4700 5200 5500 5900 62501750 450 1800 2750 3650 4550 5500 6000 6400 6800 73002000 525 2100 3100 4200 5200 6300 6800 7300 7800 84002400 625 2500 3800 5000 6100 7500 8250 8800 9400 100002800 730 2900 4400 5850 7300 8800 9600 10200 11000 117003000 785 3100 4700 6300 7800 9400 10250 11000 11800 125003200 840 3350 5000 6700 8400 10200 11000 11700 12600 134003450 900 3600 5400 7200 9000 11000 11800 12600 135003750 980 3900 5900 7800 9800 11800 12800 137004000 1045 4200 6300 8400 10500 12500 137504500 1180 4700 7200 9400 11800 141005000 1310 5200 7800 10500 13100 Dia. (inches) x RPM5400 1410 5600 8500 11300 126000 1570 6300 9400 12500 * Figures in this table are approximate

(Peripheral Speed in Feet per Minute)

ENGINEERING INFORMATION

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ENGINEERING INFORMATION

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Fraction(Inches)

Decimal(Inches) Milimeters

Fraction(Inches)

Decimal(Inches) Milimeters

1/64 .0156 .40 37/64 .5781 14.681/32 .0313 .80 19/32 .5938 15.083/64 .0469 1.19 39/64 .6094 15.481/8 .125 3.18 5/8 .625 15.88

9/64 .1406 3.57 41/64 .6406 16.275/32 .1563 3.97 21/32 .6563 16.67

11/64 .1719 4.37 43/64 .6719 17.073/16 .1875 4.76 11/16 .6875 17.46

13/64 .2031 5.16 45/64 .7031 17.867/32 .2188 5.56 23/32 .7188 18.26

15/64 .2344 5.95 47/64 .7344 18.651/4 .250 6.35 3/4 .750 19.05

17/64 .2656 6.75 49/64 .7656 19.459/32 .2813 7.15 25/32 .7813 19.85

19/64 .2969 7.54 51/64 .7969 20.245/16 .3125 7.94 13/16 .8125 20.64

21/64 .3281 8.33 53/64 .8281 21.0311/32 .3438 8.73 27/32 .8438 21.4323/64 .3594 9.13 55/64 .8594 21.83

3/8 .375 9.53 7/8 .875 22.23

25/64 .3906 9.92 57/64 .8906 22.6213/32 .4063 10.32 29/32 .9063 23.0227/64 .4219 10.72 59/64 .9219 23.427/16 .4375 11.11 15/16 .9375 23.81

29/64 .4531 11.51 61/64 .9531 24.2115/32 .4688 11.91 31/32 .9688 24.6131/64 .4844 12.30 63/64 .9844 25.00

1/2 .500 12.70 1 1.0000 25.40

33/64 .5156 13.10 1 1/4 1.250 31.7517/32 .5313 13.50 1 1/2 1.500 38.10

35/64 .5469 13.89 1 3/4 1.750 44.459/16 .5625 14.29

English to Metric Conversion

Every effort has been made to incorporate up-to-date and accurate information regarding product specifications. This information Every effort has been made to incorporate up-to-date and accurate information regarding product specifications. This information should be used as a reference only. Osborn International reserves the right to change the product specifications without warning. For specific product information contact Osborn International.

PROBLEM SOLUTIONBrush not aggressive enough 1. Increase surface speed by increasing OD or RPM

2. Use larger brush diameter3. Use coarser abrasive filament4. Decrease feed rate5. Use shorter trim length and denser brush

Brush too aggressive 1. Reduce surface speed by reducing OD or RPM2. Increase trim length and use less dense brush3. Reduce filament diameter4. Increase feed rate

Finish too rough 1. Use coolant or cutting oil2. Increase RPM3. Use finer abrasive filament4. Use buffing compound

Finish too smooth 1. Increase filament grit size2. Decrease surface speed3. Reduce brush fill density

Brushing action not sufficiently uniform 1. Increase trim length and decrease fill density2. Utilize automated equipment for brushing motion

More action required on edges parallel 1. Increase brush RPM to brush axis 2. Reduce feed rate

3. Dwell brush at the problem area

More action required on edges perpendicular 1. Decrease brush RPM to brush axis 2. Increase feed rate

3. Oscillate brush at the problem area

Smearing/melting of nylon filament 1. Use coolant2. Reduce RPM3. Use larger brush diameter


NOTE: Please contact Osborn customer support for any additional questions.

ATB BRUSH TOOL TROUBLESHOOTING

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All Osborn ATB brushes are color coded for easy identification of the grit size.

Osborn provides a complete line of ATB Wheel Brushes including narrow and wide face, small ringlocks, and specialty treated configurations. The abrasive nylon filaments eliminate the need for cleaning finished parts. ATB Wheel Brushes are excellent for use on both metallic and non-metallic surfaces.

Osborn’s ATB composite hub wheel brushes are engineered to outperform the competition with the highest fill concentration on the market. Our manufacturing process produces a consistent brush face and superior balance for optimal performance.

These brushes are ideal for focused area work and are easily adaptable to standard shop equipment, highly specialized machinery, CNC machining centers, and robot work cells.

ATB WHEEL BRUSHES


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5401 Ham

ilton Ave.

Cleveland OH

44114Phone: (800) 720-3358 (216) 361-1900Fax: (216) 361-1913w

ww

.osborn.comm

[email protected]

Special ATB W

heel Brush Request Form

Territory

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Contact Nam

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Customer Draw

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Date

Outer Diam

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Width at

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Fill Material

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Brush Run in setsYES

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Variation

Method now

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Desc. if Competitor Brush

Stock Brushes TestedResult

Yearly PotentialO

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Application

Comm

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YESN

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# of Samples

PriceO

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BrushDia. Grit

FillDia.

ArborHole

FaceWidth

TrimLength

FilamentShape

MaxRPM

StdPk Item No.

6 80 45 x 90 2 1 1-1/4 Rectangular 3600 2 406276 80 0.040 2 1 1-1/4 Round Crimped 3600 2 406216 120 0.028 2 1 1-1/4 Round Crimped 3600 2 406226 120 0.040 2 1 1-1/4 Round Crimped 3600 2 406236 180 0.035 2 1 1-1/4 Round Crimped 3600 2 406246 320 0.022 2 1 1-1/4 Round Crimped 3600 2 406256 500 0.018 2 1 1-1/4 Round Crimped 3600 2 406268 80 45 x 90 2 1 1-1/4 Rectangular 3600 2 405928 80 0.040 2 1 1-1/4 Round Crimped 3600 2 405868 120 0.028 2 1 1-1/4 Round Crimped 3600 1 405878 120 0.040 2 1 1-1/4 Round Crimped 3600 2 405888 180 0.035 2 1 1-1/4 Round Crimped 3600 2 405898 320 0.022 2 1 1-1/4 Round Crimped 3600 2 405908 500 0.018 2 1 1-1/4 Round Crimped 3600 2 40591

10 80 45 x 90 4-1/4 1 1-1/4 Rectangular 3600 2 4053410 80 0.040 4-1/4 1 1-1/4 Round Crimped 3600 2 4052910 120 0.028 4-1/4 1 1-1/4 Round Crimped 3600 2 4053010 120 0.040 4-1/4 1 1-1/4 Round Crimped 3600 2 4053110 180 0.035 4-1/4 1 1-1/4 Round Crimped 3600 2 4053210 320 0.022 4-1/4 1 1-1/4 Round Crimped 3600 2 4053312 80 45 x 90 5-1/4 1 1-1/4 Rectangular 1800 2 4065012 80 0.040 5-1/4 1 1-1/4 Round Crimped 1800 2 4064512 120 0.028 5-1/4 1 1-1/4 Round Crimped 1800 2 4064612 120 0.040 5-1/4 1 1-1/4 Round Crimped 1800 2 4064712 180 0.035 5-1/4 1 1-1/4 Round Crimped 1800 2 4064812 320 0.022 5-1/4 1 1-1/4 Round Crimped 1800 2 4064912 80 45 x 90 5-1/4 2 1-1/4 Rectangular 1800 2 4066112 80 0.040 5-1/4 2 1-1/4 Round Crimped 1800 2 4065612 120 0.028 5-1/4 2 1-1/4 Round Crimped 1800 2 4065712 120 0.040 5-1/4 2 1-1/4 Round Crimped 1800 2 4065812 180 0.035 5-1/4 2 1-1/4 Round Crimped 1800 2 4065912 320 0.028 5-1/4 2 1-1/4 Round Crimped 1800 2 4066014 80 45 x 90 5-1/4 1 1-1/4 Rectangular 1800 2 4067214 80 0.040 5-1/4 1 1-1/4 Round Crimped 1800 2 4066714 120 0.028 5-1/4 1 1-1/4 Round Crimped 1800 2 4066814 120 0.040 5-1/4 1 1-1/4 Round Crimped 1800 2 4066914 180 0.035 5-1/4 1 1-1/4 Round Crimped 1800 2 4067014 320 0.022 5-1/4 1 1-1/4 Round Crimped 1800 2 4067114 80 45 x 90 5-1/4 2 1-1/4 Rectangular 1800 2 4068714 80 0.040 5-1/4 2 1-1/4 Round Crimped 1800 2 4068214 120 0.028 5-1/4 2 1-1/4 Round Crimped 1800 2 4068314 120 0.040 5-1/4 2 1-1/4 Round Crimped 1800 2 4068414 180 0.035 5-1/4 2 1-1/4 Round Crimped 1800 2 4068514 320 0.022 5-1/4 2 1-1/4 Round Crimped 1800 2 40686

ATB FASCUT™ WHEEL BRUSHES - AGGRESSIVEThese brushes feature short trim and higher filament density for increased aggression, minimum cycle time and longer brush life.

Applications: Steel Gears, Machine Parts, Stainless Steel, Hardened Alloys, Saw Cut Extrusions, Powder Metal Components

Benefits:

• Longer brush life

• Minimum cycle time

• No pre-stressing of filaments

• Less filament breakage

• Uniform distribution of filaments

• No parting line

• Balanced for optimal performance

Adapters for mounting into smaller shafts must be

specified and are priced separately. Please refer to page 31 to select the

appropriate adapter.* 6 inch size is ideal for both aggressive or flexible.

*******


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StdPk Item No.

6 80 45 x 90 2 1 1-1/4 Rectangular 3600 2 406276 80 0.040 2 1 1-1/4 Round Crimped 3600 2 406216 120 0.028 2 1 1-1/4 Round Crimped 3600 2 406226 120 0.040 2 1 1-1/4 Round Crimped 3600 2 406236 180 0.035 2 1 1-1/4 Round Crimped 3600 2 406246 320 0.022 2 1 1-1/4 Round Crimped 3600 2 406256 500 0.018 2 1 1-1/4 Round Crimped 3600 2 406268 80 45 x 90 1-1/4 1 2-1/4 Rectangular 3600 2 405988 80 0.040 1-1/4 1 2-1/4 Round Crimped 3600 2 405948 120 0.040 1-1/4 1 2-1/4 Round Crimped 3600 2 405958 180 0.035 1-1/4 1 2-1/4 Round Crimped 3600 2 405968 320 0.022 1-1/4 1 2-1/4 Round Crimped 3600 2 40597

10 80 45 x 90 2 1 2-1/16 Rectangular 3600 2 4054410 80 45 x 90 2 1 3 Rectangular 3600 2 4053910 80 0.040 2 1 2-1/16 Round Crimped 3600 2 4054010 80 0.040 2 1 3 Round Crimped 3600 2 4053510 120 0.040 2 1 2-1/16 Round Crimped 3600 2 4054110 120 0.040 2 1 3 Round Crimped 3600 2 4053610 180 0.035 2 1 2-1/16 Round Crimped 3600 2 4054210 180 0.035 2 1 3 Round Crimped 3600 2 4053710 320 0.022 2 1 2-1/16 Round Crimped 3600 2 4054310 320 0.022 2 1 3 Round Crimped 3600 2 4053812 80 45 x 90 4-1/4 1 3 Rectangular 1800 2 4065512 80 0.040 4-1/4 1 3 Round Crimped 1800 2 4065112 120 0.040 4-1/4 1 3 Round Crimped 1800 2 4065212 180 0.035 4-1/4 1 3 Round Crimped 1800 2 4065312 320 0.022 4-1/4 1 3 Round Crimped 1800 2 4065412 80 45 x 90 4-1/4 2 3 Rectangular 1800 2 4066612 80 0.040 4-1/4 2 3 Round Crimped 1800 2 4066212 120 0.040 4-1/4 2 3 Round Crimped 1800 2 4066312 180 0.035 4-1/4 2 3 Round Crimped 1800 2 4066412 320 0.022 4-1/4 2 3 Round Crimped 1800 2 4066514 80 45 x 90 5-1/4 1 3-5/8 Rectangular 1800 2 4018714 120 45 x 90 5-1/4 1 3-5/8 Rectangular 1800 2 4018814 180 45 x 90 5-1/4 1 3-5/8 Rectangular 1800 2 4019114 320 45 x 90 5-1/4 1 3-5/8 Rectangular 1800 2 4019014 80 0.040 5-1/4 1 3-5/8 Round Crimped 1800 2 4019514 120 0.028 5-1/4 1 3-5/8 Round Crimped 1800 1 4015814 120 0.040 5-1/4 1 3-5/8 Round Crimped 1800 2 4019214 180 0.035 5-1/4 1 3-5/8 Round Crimped 1800 1 4019714 320 0.022 5-1/4 1 3-5/8 Round Crimped 1800 2 4019414 80 45 x 90 5-1/4 2-1/2 3-5/8 Rectangular 1800 2 4017014 120 45 x 90 5-1/4 2-1/2 3-5/8 Rectangular 1800 2 4017114 180 45 x 90 5-1/4 2-1/2 3-5/8 Rectangular 1800 2 4017214 320 45 x 90 5-1/4 2-1/2 3-5/8 Rectangular 1800 2 4017314 80 0.040 5-1/4 2-1/2 3-5/8 Round Crimped 1800 2 4016514 120 0.040 5-1/4 2-1/2 3-5/8 Round Crimped 1800 2 4016214 180 0.035 5-1/4 2-1/2 3-5/8 Round Crimped 1800 2 4016314 320 0.022 5-1/4 2-1/2 3-5/8 Round Crimped 1800 2 40164

These brushes, with long trim and moderate density, are ideal for applications requiring a high degree of conformability.

Applications: Turbine Blades, Indexable Cutting Tool Inserts, Cam Shafts, Gears, Machined Parts, Edge Radiusing

Adapters for mounting into smaller shafts must be

specified and are priced separately. Please refer to page 31 to select the

appropriate adapter.

Benefits:

• Longer brush life

• Minimum cycle time

• No pre-stressing of filaments

• Less filament breakage

• Uniform distribution of filaments

• No parting line

• Balanced for optimal performance

*******

ATB FASCUT™ WHEEL BRUSHES - FLEXIBLE


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StdPk Item No.

11 80 45 x 90 Silicon Carbide 4-1/4 1 2-1/2 Rectangular 2000 2 4042011 120 45 x 90 Silicon Carbide 4-1/4 1 2-1/2 Rectangular 2000 2 4042111 180 45 x 90 Silicon Carbide 4-1/4 1 2-1/2 Rectangular 2000 2 4042211 320 45 x 90 Silicon Carbide 4-1/4 1 2-1/2 Rectangular 2000 2 4042311 80 45 x 90 Silicon Carbide 4-1/4 2 2-1/2 Rectangular 2000 2 4040011 120 45 x 90 Silicon Carbide 4-1/4 2 2-1/2 Rectangular 2000 2 4040111 180 45 x 90 Silicon Carbide 4-1/4 2 2-1/2 Rectangular 2000 2 4040211 320 45 x 90 Silicon Carbide 4-1/4 2 2-1/2 Rectangular 2000 2 4040311 80 0.040 Silicon Carbide 4-1/4 1 2-1/2 Crimped 2000 2 4041011 120 0.040 Silicon Carbide 4-1/4 1 2-1/2 Crimped 2000 2 4041111 180 0.035 Silicon Carbide 4-1/4 1 2-1/2 Crimped 2000 2 4041211 320 0.022 Silicon Carbide 4-1/4 1 2-1/2 Crimped 2000 2 4041311 80 0.040 Silicon Carbide 4-1/4 2 2-1/2 Crimped 2000 2 4039011 120 0.040 Silicon Carbide 4-1/4 2 2-1/2 Crimped 2000 2 4039111 180 0.035 Silicon Carbide 4-1/4 2 2-1/2 Crimped 2000 2 4039211 320 0.022 Silicon Carbide 4-1/4 2 2-1/2 Crimped 2000 2 4039311 400 0.020 PCD Diamond 4-1/4 1 2 Crimped 2000 1 41007

Osborn’s new composite hub wheel is lighter, denser, and more durable than what competitors are offering. They are designed for demanding applications where balance is critical. The composite is impact-resistant to prevent cracking. These wheels can be ganged to produce any face width. A full range of fill materials, diameters, and face widths are available.

Note: Not recommended for Sinjet IBX-12 machine. Call Osborn for recommendations.

Adapters for mounting into smaller shafts must be specified and are priced separately. Please refer to page 31 to select the appropriate adapter.

Whether the production process is fully automated, manual or in-between, significant improvements can be achieved with Sinjet™ finishing machines and Osborn ATB™ Advanced Technology Brushing products.

Sinjet machines provide the benefits of faster cycle times, along with higher consistency, and tighter tolerances. NC controls Sinjet systems for easy integration into existing automated lines. On difficult jobs, the flexibility of these machines allows them to surpass even CNC systems.

All Sinjet products are backed by state-of-the-art engineering support from Osborn. Osborn leads the industry in brush technology applications and will gladly provide assistance for any application — send us your parts for a complete consultation.

ATB FASCUT™ BRUSHES - FLEXIBLE SINJET™REPLACEMENT SECTIONS FOR SINJET CARBIDE HONING MACHINES

THE CUTTING EDGE IN PART FINISHING


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StdPk Item No.

3 80 Silicon Carbide 5/8 1/2 5/8 Round Crimped 20000 6 222483 120 Silicon Carbide 5/8 1/2 5/8 Round Crimped 20000 6 222493 180 Silicon Carbide 5/8 1/2 5/8 Round Crimped 20000 6 222503 320 Silicon Carbide 5/8 1/2 5/8 Round Crimped 20000 6 222513 80 Silicon Carbide 5/8 7/8 5/8 Round Crimped 20000 6 222523 120 Silicon Carbide 5/8 7/8 5/8 Round Crimped 20000 6 222533 180 Silicon Carbide 5/8 7/8 5/8 Round Crimped 20000 6 222543 320 Silicon Carbide 5/8 7/8 5/8 Round Crimped 20000 6 222554 80 Silicon Carbide 5/8 5/8 3/4 Round Crimped 12000 6 222564 120 Silicon Carbide 5/8 5/8 3/4 Round Crimped 12000 6 222574 180 Silicon Carbide 5/8 5/8 3/4 Round Crimped 12000 6 222584 320 Silicon Carbide 5/8 5/8 3/4 Round Crimped 12000 6 222594 80 Silicon Carbide 5/8 1/2 1-1/8 Round Crimped 18000 6 222404 80 Silicon Carbide 5/8 7/8 1-1/8 Round Crimped 18000 6 222446 80 Aluminum Oxide 2 7/8 1-1/16 Rectangular 6000 2 222806 120 Aluminum Oxide 2 7/8 1-1/16 Rectangular 6000 2 222816 180 Aluminum Oxide 2 7/8 1-1/16 Rectangular 6000 2 222826 320 Aluminum Oxide 2 7/8 1-1/16 Rectangular 6000 2 222836 80 Silicon Carbide 2 7/8 1-1/16 Rectangular 6000 2 222926 120 Silicon Carbide 2 7/8 1-1/16 Rectangular 6000 2 222936 180 Silicon Carbide 2 7/8 1-1/16 Rectangular 6000 2 222846 320 Silicon Carbide 2 7/8 1-1/16 Rectangular 6000 2 222946 80 Silicon Carbide 2 7/8 1-1/16 Round Crimped 6000 2 222856 120 Silicon Carbide 2 7/8 1-1/16 Round Crimped 6000 2 222866 180 Silicon Carbide 2 7/8 1-1/16 Round Crimped 6000 2 222876 320 Silicon Carbide 2 7/8 1-1/16 Round Crimped 6000 2 222886 500 Silicon Carbide 2 7/8 1-1/16 Round Crimped 6000 2 222898 80 Silicon Carbide 2 7/8 1-1/2 Round Crimped 4500 2 222968 120 Silicon Carbide 2 7/8 1-1/2 Round Crimped 4500 2 222978 180 Silicon Carbide 2 7/8 1-1/2 Round Crimped 4500 2 222988 320 Silicon Carbide 2 7/8 1-1/2 Round Crimped 4500 2 222998 500 Silicon Carbide 2 7/8 1-1/2 Round Crimped 4500 2 22300

10 80 Silicon Carbide 2 1 2-1/16 Round Crimped 3600 2 2231210 120 Silicon Carbide 2 1 2-1/16 Round Crimped 3600 2 2231310 180 Silicon Carbide 2 1 2-1/16 Round Crimped 3600 2 2231410 320 Silicon Carbide 2 1 2-1/16 Round Crimped 3600 2 2231512 80 Silicon Carbide 2 1 2-1/8 Round Crimped 3000 2 2232512 120 Silicon Carbide 2 1 2-1/8 Round Crimped 3000 2 2232612 180 Silicon Carbide 2 1 2-1/8 Round Crimped 3000 2 2232712 320 Silicon Carbide 2 1 2-1/8 Round Crimped 3000 2 2232814 80 Silicon Carbide 2 1 2-1/8 Round Crimped 2400 2 2233314 120 Silicon Carbide 2 1 2-1/8 Round Crimped 2400 2 2233414 180 Silicon Carbide 2 1 2-1/8 Round Crimped 2400 2 2233514 320 Silicon Carbide 2 1 2-1/8 Round Crimped 2400 2 22336

These brushes have a wide-face construction which is highly effective on both metallic and non-metallic materials. Since the cutting action does not require the use of a compound, the need to clean finished parts is eliminated. The brushes may be used singly or mounted in multiple for a wider face. Certain styles are available with rectangular filaments.

Applications: Deburring, Edge Breaking, Finishing

Adapters for mounting into smaller shafts

must be specified and are priced separately. Please refer to page

31 to select the appropriate adapter.

ATB MASTER™ WHEEL BRUSHES


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StdPk Item No.

6 80 Silicon Carbide 2 1/2 1-5/8 Round Straight 5500 12 206656 120 Silicon Carbide 2 1/2 1-5/8 Round Straight 5500 12 206666 180 Silicon Carbide 2 1/2 1-5/8 Round Straight 5500 12 206676 320 Silicon Carbide 2 1/2 1-5/8 Round Straight 5500 12 206686 500 Silicon Carbide 2 1/2 1-5/8 Round Straight 5500 12 206698 80 Silicon Carbide 2 1/2 2-5/8 Round Straight 5500 12 206528 120 Silicon Carbide 2 1/2 2-5/8 Round Straight 5500 12 206608 180 Silicon Carbide 2 1/2 2-5/8 Round Straight 5500 12 206548 320 Silicon Carbide 2 1/2 2-5/8 Round Straight 5500 12 206468 500 Silicon Carbide 2 1/2 2-5/8 Round Straight 5500 12 20661

11 80 Silicon Carbide 4-1/4 5/8 3 Rectangular 3600 12 2062311 120 Silicon Carbide 4-1/4 5/8 3 Rectangular 3600 12 2062211 180 Silicon Carbide 4-1/4 5/8 3 Rectangular 3600 12 2087511 320 Silicon Carbide 4-1/4 5/8 3 Rectangular 3600 12 2062112 80 Silicon Carbide 4-1/4 5/8 3-1/2 Round Crimped 3000 12 2073512 120 Silicon Carbide 4-1/4 5/8 3-1/2 Round Crimped 3000 12 2097112 180 Silicon Carbide 4-1/4 5/8 3-1/2 Round Crimped 3000 12 2097312 320 Silicon Carbide 4-1/4 5/8 3-1/2 Round Crimped 3000 12 2073614 80 Silicon Carbide 5-1/4 5/8 3-7/8 Rectangular 3600 12 2087714 120 Silicon Carbide 5-1/4 5/8 3-7/8 Rectangular 3600 12 2087614 180 Silicon Carbide 5-1/4 5/8 3-7/8 Rectangular 3600 12 2062414 320 Silicon Carbide 5-1/4 5/8 3-7/8 Rectangular 3600 12 2087814 60 Silicon Carbide 5-1/4 5/8 3-7/8 Round Crimped 3000 12 2089114 80 Silicon Carbide 5-1/4 5/8 3-7/8 Round Crimped 3000 12 2088814 120 Silicon Carbide 5-1/4 5/8 3-7/8 Round Crimped 3000 12 2088714 180 Silicon Carbide 5-1/4 5/8 3-7/8 Round Crimped 3000 12 2088614 240 Silicon Carbide 5-1/4 5/8 3-7/8 Round Crimped 3000 12 2088514 320 Silicon Carbide 5-1/4 5/8 3-7/8 Round Crimped 3000 12 2088422 180 Silicon Carbide 7-1/4 5/8 6-5/8 Rectangular 600 12 20097

BrushDia. Grit

FillMaterial

ArborHole

FaceWidth

TrimLength

MaxRPM

StdPk Item No.

1-1/2 120 Silcon Carbide 1/2 1/4 1/4 20000 12 111461-1/2 180 Silcon Carbide 1/2 1/4 1/4 20000 12 111471-1/2 320 Silcon Carbide 1/2 1/4 1/4 20000 12 11148

2 120 Silcon Carbide 5/8 3/8 7/16 15000 12 111492 180 Silcon Carbide 5/8 3/8 7/16 15000 12 111502 320 Silcon Carbide 5/8 3/8 7/16 15000 12 11151

2-1/2 120 Silcon Carbide 5/8 3/8 11/16 15000 12 111532-1/2 180 Silcon Carbide 5/8 3/8 11/16 15000 12 111542-1/2 320 Silcon Carbide 5/8 3/8 11/16 15000 12 11155

This narrow face wheel brush features the same abrasive cutting power as our wide face brushes but with a narrower face and longer trim. Rectangular filaments are available in

Applications: Confined Areas and Irregular Shapes, Excellent for Carbide Insert Edge Honing, Piston Ring Grooves, Inside Steel Tanks, Wood Finishing

This small diameter brush is ideal for cleaning and polishing both ID and OD surfaces. These brushes can be used with portable tools and drill presses.

Adapters for mounting into smaller shafts

must be specified and are priced

separately. Please refer to page

31 to select the appropriate

adapter.

Applications: Cleaning and Polishing ID and OD Surfaces

ATB MONARCH™ WHEEL BRUSHES

ATB RINGLOCK™ WHEEL BRUSHES


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DiameterArborHole Item No.

3-1/4 1/2 753313-1/4 5/8 753323-1/4 3/4 753333-1/4 1 753343-1/4 1-1/4 753353-1/4 2 753364-1/4 3/4 753394-1/4 7/8 753404-1/4 1 753414-1/4 1-1/4 753424-1/4 1-1/2 753434-1/4 2 753445-1/4 1-1/4 753475-1/4 1-1/2 75348*5-1/4 2 75350**7-1/4 1-1/4 753537-1/4 1-1/2 753547-1/4 1-3/4 753557-1/4 2 75356

* Double Keyway 3/8" x 3/16"** Double Keyway 1/2" x 1/4"

* Double Keyway 3/8” x 3/16”

** Double Keyway 1/2” x 1/4”


4-1/2 1/2 461404-1/2 5/8 461434-1/2 3/4 461414-1/2 1 461464-1/2 1-1/4 461424-1/2 2 46147

6 3/4 461596 7/8 461586 1 461616 1-1/4 461606 1-1/2 461636 2 461648 1-1/4 461268 1-1/2 461288 1-3/4 461278 2 46130

OuterDia. Grit

FillMaterial

FaceWidth

InnerDia.

StdPk Item No.

20 80 Silicon Carbide 6 12 1 1380320 120 Silicon Carbide 6 12 1 1383520 180 Silicon Carbide 6 12 1 1384320 320 Silicon Carbide 6 12 1 1383920 500 Silicon Carbide 6 12 1 13809

Used with Airway Flanges.

Used in pairs only with the composite wheel brushes and used individually with other wheel brushes.

Used with Center Plates.

This brush is designed for use on centerless grinding machines. Changeover from grinding wheel to brush is usually no different than a change from one grinding wheel to another.

This table shows sizes which are the most commonly used styles. Other sizes and fill varieties are available. Contact your Osborn representative for pricing and availability of these and others not listed.

Contact your Osborn representative for pricing and availability of Centerless Brushes

ATB CENTERLESS BRUSHES

CENTER PLATES AIRWAY FLANGES

ADAPTERS


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Type III

Type III brushes include adapter and clamp plate

Used in pairs.

Type V BrushDia.

ArborHole

ShankDia. Description

AdapterItem No.

3 5/8 3/4 Type V 751174 5/8 3/4 Type V 751186 2 3/4 Type III 750778 2 3/4 Type III 750779 2 3/4 Type III 7507710 2 1-1/4 Type III 7508012 2 1-1/4 Type III 7508014 2 1-1/4 Type III 75080

Type III brushes include adapter and clamp plate

9 2 1-1/4 Type III 75080


3-1/2 5/8 750863-1/2 1-1/4 75087

4 5/8 750884 1-1/4 75089

5-1/2 5/8 750905-1/2 1-1/4 750915-1/2 1-1/2 750929-5/8 1-1/4 750939-5/8 2 75094

DiameterOverallLength

ShankDia. Item No. Clamshell

1/4 1-1/2 3/16 75007 753863/8 1-3/4 1/4 75008 753871/2 1-3/4 1/4 75009 753885/8 1-3/4 1/4 75010 75389

For brushes up to 3" in diameter only. Designed for use with a single brush only. Not for use with grinding wheels, abrasive discs, buffs, buffing pads, or other non-brush perishable tools.

SIDE PLATES FOR USE WITH WHEEL STYLE BRUSHES

BRUSH DRIVE ARBORS

CNC ADAPTERS FOR ATB BRUSHES


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Used in pairs.

Used in pairs.

AdapterFitsAH

ArborHole Item No. Clamshell

2 1/4 75019 753702 3/8 75020 753712 1/2 75021 753722 5/8 75022 753732 3/4 75023 753742 7/8 75024 753752 1 75025 753762 1-1/8 75026 753772 1-1/4 75027 753782 1-1/2 75028 75379

AdapterFitsAH

ArborHole Item No.

1-1/4 1/4 750461-1/4 3/8 750471-1/4 1/2 750481-1/4 5/8 750491-1/4 3/4 750501-1/4 7/8 750511-1/4 1 75052

For use with Osborn wheel brushes. Slip fit adapter.

For use with Osborn wheel brushes. Slip fit adapter.

METAL ADAPTERS FOR BRUSHES WITH 2” ARBOR HOLE

METAL ADAPTERS FOR BRUSHES WITH 1-1/4” ARBOR HOLE

Use only one.

AdapterFitsAH

BushingAH Item No.

3/8 1/4 750581/2 1/4 750591/2 3/8 750605/8 1/4 750635/8 3/8 750625/8 1/2 750611 1/2 75141

1-1/4 1/2 751351-1/4 5/8 751361-1/4 3/4 751371-1/4 7/8 751381-1/4 1 75139

CENTERING BUSHINGS FOR SMALL ID BRUSHES


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These brushes are perfect for many applications in a variety of industries including automotive, woodworking, cutting tool, aircraft/aerospace, and general industrial use. And our adapters allow them to work easily with existing equipment. Osborn maintains our most popular configurations as standard stock items. A wide variety of specials can be made to order.

ATB DISC BRUSHES


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5401 Ham

ilton Ave.

Cleveland OH

44114Phone: (800) 720-3358 (216) 361-1900Fax: (216) 361-1913w

ww

.osborn.comm

[email protected]

Special ATB D

isc Brush Request Form

Territory

End User

Distributor

Contact Nam

e

Address

CityState

Zip

PhoneFax

E-Mail

Customer Draw

ing Available:YES

NO

Date

Outer Diam

eterInner Diam

eterTrim

LengthFace W

idth

Fill Material

Grit

Brush Style

RPMFill Style

Brush Run in setsYES

NO

If Yes, How m

any

Equipment U

sed:

Block Material


Variation

Method now

being used



Yearly PotentialO

rder Quantity

Application

YESN

OSam

ples Needed

# of Samples

Price

Drive Pin Location, Num

ber & Size

Arbor Hole

Comm

ents

Fill Diameter

1100

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rive

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Osborn ATB disc brushes defined a new level of low cost, high quality metal finishing tools upon their introduction. As a result of ongoing advancements, ATB metal finishing tools continue to be the leading choice for in-machine deburring, edge radiusing and surface conditioning applications.

Osborn’s new ATB Uni-Lok disc brushes are reliable, high-performance tools that produce consistent quality and cost effective results. These flexible, abrasive tools are selective in nature and preferentially deburr, radius corners and edges without changing critical dimensional tolerances.

The tools are easily integrated into today’s automated machinery, CNC machining centers, transfer lines and robotic cells. Repeatable results, high through-put and adaptability to existing plant equipment make ATB metal finishing tools considered one of the most economical deburring methods on the market.

ATB™ Uni-Lok® - Max DensityOsborn’s maximum density design delivers maximum aggression for the most demanding applications. These tools are capable of processing large burrs and generating significant edge radii on stainless steel and hardened alloys without altering the part’s dimension. Our maximum density allows for minimal cycle time and longer brush life.

Typical applications: Engine Block Housing, Airframe Components, Gears after Machining/Grinding, Die Cast Parts after Machining, Cast Aluminum Automobile Wheels, Blending Tool Marks

DISC BRUSH CONFIGURATIONSOsborn maintains three configurations as standard stock options: max density, turbo and standard. We also have the capability of providing customized products for a wide variety of applications. Already have a disc brush adapter? ATB Uni-Lok brushes fit most disc brush adapters. For a limited time, Osborn will replace your old Osborn Disc Brush Adapter with our New Uni-Lok Adapter.

ATB™ Uni-Lok® - Tufmatic™

Osborn’s Tufmatic design is constructed with a tough polypropylene base and precisely located staple set tufts. This density configuration allows the abrasive filaments to flow evenly and consistently over the most intricate flat faced parts. Osborn’s tufmatic design allows for fast, accurate burr removal, precisely controlled edge radiusing and improved surface finishing. These tools are designed to be compatible with Osborn’s Uni-Lok adapter system and are effective in both dry and wet applications.

Typical applications: Saw Cut Aluminum Extrusions, Heat Sinks, Machined Parts, Powdered Metal Parts, Electronic Aluminum Housings, Stamped Parts, Fineblanked Steel Parts, Robotic Deburring

ATB UNI-LOK® BRUSHES

ATB™ Uni-Lok® - TurboOsborn’s unique turbo design draws air into the brush face allowing the brush to run cooler in dry applications. In wet applications, the turbo design allows for better coolant flow. These brushes are capable of handling moderate to severe burrs or where conformability is needed.

Typical applications: Aluminum Engine Housing, Engine Components, Fine Blanked Steel Parts, Pump Housings


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BrushDia. Grit Fill Dia.

FillShape

TrimLength

ArborHole

BlockHeight

MaxRPM Item No.

6 80 0.040 Crimped 1 7/8 3/4 3000 471596 120 0.040 Crimped 1 7/8 3/4 3000 471606 120 0.028 Straight 1 7/8 3/4 3000 471616 320 0.022 Crimped 1 7/8 3/4 3000 471638 80 0.040 Crimped 1 7/8 3/4 3000 471718 120 0.040 Crimped 1 7/8 3/4 3000 471728 120 0.028 Straight 1 7/8 3/4 3000 471738 320 0.022 Crimped 1 7/8 3/4 3000 47175

10 80 0.040 Crimped 1 7/8 3/4 3000 4718310 120 0.040 Crimped 1 7/8 3/4 3000 4718410 120 0.028 Straight 1 7/8 3/4 3000 4718510 320 0.022 Crimped 1 7/8 3/4 3000 4718712 80 0.040 Crimped 1 7/8 3/4 1500 4718912 120 0.040 Crimped 1 7/8 3/4 1500 4719012 120 0.028 Straight 1 7/8 3/4 1500 4719112 320 0.022 Crimped 1 7/8 3/4 1500 4719314 80 0.040 Crimped 1 7/8 3/4 1500 4719514 120 0.040 Crimped 1 7/8 3/4 1500 4719614 120 0.028 Straight 1 7/8 3/4 1500 4719714 320 0.022 Crimped 1 7/8 3/4 1500 47199

BrushDia. Grit

FilamentDia.

FillMaterial

ArborHole

TrimLength

FilamentShape

MaxRPM

StdPk Item No.

15 120 100 x 170 Silicon Carbide 4-1/2 8-1/2 Rectangular 600 1 40263

Osborn’s Uni-Lok Tufmatic design is constructed with a tough, polypropylene base and precisely located staple set tufts. This density configuration allows the abrasive filaments to flow evenly and consistently over the most intricate flat faced parts. Osborn’s tuftmatic design allows for fast, accurate burr removal, precisely controlled edge radiusing and improved surface finishing. These brushes are designed to be compatible with end deburring machines and stationary finishing machines.

Applications: Machined Parts, Powdered Metal Parts, Electronic Aluminum Housings, Stamped Parts, Fineblanked Steel Parts, CNC Machine Center Deburring, Robotic Deburring

Benefits• Consistent results • Uniform edge radius• Shorter cycle time – the process is automated• Longer life compared to other brush styles• Ease of use – the brush is customized to fit your machine• Improved safety • Less inventory required– same brush can be used on the

same size wheels with different aluminum wheel designs

A multi-directional deburring tool with long trim length, this flexible brush reaches the crevices located in multi-level planes on aluminum wheels. ATB composite discs can easily be tailored to meet the specifications of your equipment. Simple to operate, the brush is rotated in both clockwise and counterclockwise directions while the wheel is held stationary. Cycle time is approximately 15 seconds in each direction.

ATB Composite Disc for deburring Aluminum Wheels can easily be customized to fit your machine. Contact us for a free consultation with an Osborn Regional Sales Manager and Application Engineer. They can show you how our technical expertise and high performance products can save you time and money.

ATB TUFMATIC™ BRUSHES

ATB ALUMINUM WHEEL FINISHING DISC BRUSHES


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Features a standard ¾” shaft, 2-1/2” long, with 7/8” diameter shoulder spindle.

Replacement Flow-through Kit

Bridles come in packs of three. For more information and directions, please contact Osborn at [email protected].

BrushDia. Grit Fill Dia. Arbor Hole

Trim Length Fill Style

MaxRPM

StdPk Item No.

1-1/2 80 45 x 90 1/4" Stem 1-3/8" Rectangular 4500 1 472501-1/2 80 0.040 1/4" Stem 1-3/8" Round Crimped 4500 1 472511-1/2 120 0.040 1/4"Stem 1-3/8" Round Crimped 4500 1 472521-1/2 120 0.028 1/4" Stem 1-3/8" Straight 4500 1 472531-1/2 320 0.022 1/4" Stem 1-3/8" Round Crimped 4500 1 47254

2 80 45 x 90 1/4" Stem 1-3/8" Rectangular 4500 1 472552 80 0.040 1/4" Stem 1-3/8" Round Crimped 4500 1 472562 120 0.040 1/4"Stem 1-3/8" Round Crimped 4500 1 472572 120 0.028 1/4" Stem 1-3/8" Straight 4500 1 472582 320 0.022 1/4" Stem 1-3/8" Round Crimped 4500 1 47259

2-1/2 80 45 x 90 1/4" Stem 1-3/8" Rectangular 4500 1 472602-1/2 80 0.040 1/4" Stem 1-3/8" Round Crimped 4500 1 472612-1/2 120 0.040 1/4"Stem 1-3/8" Round Crimped 4500 1 472622-1/2 120 0.028 1/4" Stem 1-3/8" Straight 4500 1 472632-1/2 320 0.022 1/4" Stem 1-3/8" Round Crimped 4500 1 47264

Brush Dia. Drive Hole Size & LocationBacking

Plate Dia. Item No.3",4" & 5" (2) 1/4” Dia. on 1-1/4” bolt circle 3” 47200

6" & 7" (3) 1/4” Dia. on 3” bolt circle 6" 472018" & 9" (4) 1/4” Dia. on 3” bolt circle 8" 47202

10", 12" & 14" (4) 1/4” Dia. on a 1-5/8” bolt circle 10" 4720347206Replacement Coolant Flow-through Kit

10"

The Uni-Lok Quick Change tool is engineered to deliver maximum aggression in a small package. The Uni-Lok Quick Change disc brush is one complete unit and is ready for production right out of the box. These tools are designed for use in CNC machining centers, fully automatic machinery and robot cells.Applications: Deburring and Edge Radiusing Space Restricted and Recessed Areas

Note: As a safety precaution, shank must be fully inserted into the chuck or collet and tightened securely.

The Uni-Lok drive arbor allows coolant to flow-through and features a single point fastening system for quick and easy changeover.

These bridles work with Osborn’s ATB Composite Disc brushes to significantly reduce flare. They improve the aggressiveness of the brush for use on heavy-duty applications. Not for use on ATB turbo discs.

ATB UNI-LOK® QUICK CHANGE BRUSHES

ATB UNI-LOK® DISC BRUSH DRIVE ARBORS

ATB UNI-LOK® BRIDLES


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BrushDia. Grit

FillDia.

ArborHole(mm)

TrimLength(mm) Block

FillShape

MaxRPM

StdPk Item No.

6 46 0.063 25 25 1 Crimped 3000 16 403356 60 0.050 25 25 1 Crimped 3000 16 403366 60 0.050 25 36 1 Crimped 3000 12 403276 80 0.050 25 28 1 Crimped 3000 16 403396 80 0.050 25 36 1 Crimped 3000 12 403286 120 0.040 25 25 1 Crimped 3000 16 403416 120 0.040 25 36 1 Crimped 3000 12 403296 180 0.035 25 25 1 Crimped 3000 16 403256 180 0.035 25 36 1 Crimped 3000 12 403306 320 0.022 25 25 1 Crimped 3000 16 403266 320 0.022 25 36 1 Crimped 3000 12 40331

ATB Fineblanking brushes are specially designed for today’s stationary finishing machines.

Applications: Machine Surfaces, Stamping, Deburring Fineblanked Steel Parts, Radius Fineblanked Steel Parts, Cut Ends of Aluminium Extrusions and Powdered Metal Components

ATB Fineblanking brushes offer a variety of benefits for your application:• Higher filament density than standard staple set product• Fits all European stationary finishing machines including Niederberger, Volbhag and Peter Wolters• Longer brush life • Faster cycle times • Wide range of filament grit sizes and fill densities available

ATB FINEBLANKING BRUSHES


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Heavily filled with round nylon filaments. Filaments are impregnated with Silicon Carbide or Aluminum Oxide grit. Ideal for surface finishing and deburring.

ATB CUP/END BRUSHES


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Type I Type II

BrushDia. Grit

ThreadedArborHole

FillMaterial

TrimLength

MaxRPM

StdPk Item No.

4 80 5/8-11 NC Silicon Carbide 1-1/2 6000 1 321374 120 5/8-11 NC Silicon Carbide 1-1/2 6000 1 321254 320 5/8-11 NC Silicon Carbide 1-1/2 6000 1 321276 80 5/8-11 NC Silicon Carbide 1-1/2 6000 1 321386 120 5/8-11 NC Silicon Carbide 1-1/2 6000 1 321316 320 5/8-11 NC Silicon Carbide 1-1/2 6000 1 32133

BrushDia. Grit

ThreadedArborHole

FillMaterial

TrimLength

MaxRPM

StdPk Item No.

4 80 5/8-11 NC Silicon Carbide 1-1/2 7000 1 32148*4 120 5/8-11 NC Aluminum Oxide 1-1/2 7000 1 32149*6 80 5/8-11 NC Silicon Carbide 2 7000 1 32132

BrushDia. Grit

ShankDia.

FillMaterial

TrimLength

MaxRPM

StdPk Item No.

2-1/2 80 1/4 Silicon Carbide 1 5000 6 32146

* Bridled

DescriptionItemNo.

TYPE II 5/8-11 ADAPTER HEAVY DUTY 75074TYPE II 5/8-11 ADAPTER 75075

TYPE II M14 OR 1/2-13 ADAPTER 75076TYPE I 5/8-11 ADAPTER 75078TYPE I 5/8-11 ADAPTER HEAVY DUTY 75079

TYPE II M10 OR 3/8-11 ADAPTER 75084TYPE I M14 OR 1/2-13 ADAPTER HEAVY DUTY 75085TYPE I M10 OR 3/8-24 ADAPTER HEAVY DUTY 75096TYPE I M14 OR 1/2-13 ADAPTER 75097TYPE I M10 OR 3/8-24 ADAPTER 75098

ATB CUP BRUSHES - ROUND TRIM

ATB CUP BRUSHES - FLAT TRIM

ATB ROUND TRIM CUP BRUSHES - REDUCED FLARE

Applications: Engine Blocks, Cylinder Heads, Exhaust Manifolds, Transmission Housings, Water Pumps and Intake Manifolds, Bulk Heads, Wing Spars, Engine Housings and Components, Hydraulic Valve Bodies, Machine Components, Housings, Gears and Castings


CNC ADAPTERS FOR ATB CUP BRUSHES


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BrushArea

LengthOverallLength

FillMaterial

ShankDia.

TrimLength

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StdPk Item No.

1/2 120 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302851/2 320 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302871 120 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302931 320 1 2-3/4 Silicon Carbide 1/4 1 9000 12 30295

BrushDia. Grit

BrushArea

LengthOverallLength

FillMaterial

ShankDiameter

TrimLength

MaxRPM

StdPk Item No.

1/2 80 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302961/2 120 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302993/4 80 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302973/4 120 1 2-3/4 Silicon Carbide 1/4 1 9000 12 303001 80 1 2-3/4 Silicon Carbide 1/4 1 9000 12 302981 120 1 2-3/4 Silicon Carbide 1/4 1 9000 12 30301

Ideal for cleaning and finishing inside diameters, spot facing and recessed areas. Recommended for operations where balance is critical, as in CNC and robotic use. They can also be used on portable air and electric tools. The same style is also available from stock in steel, stainless steel and other metallic and non-metallic fills.

Applications: Cleaning & Finishing I.D., Spot Facing, Brushing Recessed Areas

Removable plastic bridle keeps filaments from flaring.

ATB end brushes are frequently used for power transmission gear deburring, to fit into tight areas too small for wheels and discs. They are recommended for operations where balance is critical, as in CNC and robotic use. Automated in-process deburring is easy with ATB end brushes; simply use the same paths as the cutting tools, adjusted for proper penetration.

U.S. Patent # 5464275, 5755003

U.S. Patent # 5464275, 5755003

ATB END BRUSHES

ATB END BRUSHES WITH BRIDLE



ATB END BRUSHES


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Ideal in both wet and dry applications, great for automated and manual operations. ATB internal brushes are available in several filament styles allowing you to choose the right brush for your application.

ATB INTERNAL BRUSHES


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5401 Ham

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Cleveland OH

44114Phone: (800) 720-3358 (216) 361-1900Fax: (216) 361-1913w

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[email protected]

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Address

CityState

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PhoneFax

E-Mail

Customer Draw

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Date

Outer Diam

eterStem

Diameter

Overall Length

Brush AreaLength

Fill Material

Grit

Brush StyleRPM

Fill Style

Equipment U

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Metal Com

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Variation

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Yearly PotentialO

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Application

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# of Samples

Price

Stem Adapter:

Stem Style

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Brush Area Length

Stem Diam

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FillDia.

BrushArea

LengthOverallLength

FillMaterial

StemDia.

StdPk Item No.

3/8 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 362503/8 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 362561/2 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 362511/2 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 362575/8 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 362525/8 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 362583/4 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 362533/4 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 362591 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 362541 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 36260

1-1/4 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 362551-1/4 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 36261

BrushDia. Grit

FillDia.

BrushArea

LengthOverallLength

FillMaterial

StemDia.

StdPk Item No.

3/8 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 355003/8 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 355061/2 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 355011/2 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 355075/8 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 355025/8 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 355083/4 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 355033/4 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 355091 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 355041 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 35510

1-1/4 120 0.028 1 3-1/2 Silicon Carbide 1/8 12 355051-1/4 120 0.040 1 3-1/2 Silicon Carbide 1/8 12 35511

DiameterOverallLength Item No.

3/16 3-5/8 750031/4 3-5/8 75004

Impregnated with durable Silicon Carbide to provide a highly efficient cleaning action on the surface. Designed for long life. Helituf brushes should be used only with suitable

Impregnated with Silicon Carbide for aggressive and efficient abrasive action across a range of internal cleaning or finishing operations. Situft brushes should be used only with

Applications: Cleaning Threads, Drilled Holes and Tubes Where Space is Limited

U.S. Patent # 5609398, 5599225

The holders can be used individually or together to form approximately an 8-1/2” long brush. One end is threaded and the other has a tapered hole. 75003 is externally threaded while 75004 is internally threaded allowing both extension holders to be used together.

ATB HELITUF™ INTERNAL BRUSHES

HELITUF™ HOLDERS

ATB SITUFT™ INTERNAL BRUSHES


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DiameterOverallLength Item No.

1/4 3-3/8 750053/8 3-3/8 75006

OverallLength

StemDia. Item No.

6 1/4 7548512 1/4 7548616 3/8 7548716 1/2 75488

BrushDia. Grit

BrushArea

LengthOverallLength

FillMaterial

StemDia.

StdPk Item No.

3/8 80 2 5 Silicon Carbide 0.187 12 560101/2 80 2 5 Silicon Carbide 0.187 12 560115/8 80 2 5 Silicon Carbide 0.208 12 560125/8 120 2 5 Silicon Carbide 0.208 12 563123/4 80 2-1/2 5 Silicon Carbide 0.168 12 560131 80 2-1/2 5-1/2 Silicon Carbide 0.238 12 560151 120 2-1/2 5-1/2 Silicon Carbide 0.208 12 56315

1-1/4 80 2-1/2 5-1/2 Silicon Carbide 0.238 12 560161-1/4 120 2-1/2 5-1/2 Silicon Carbide 0.238 12 56316

Holder 75005 has a 1/4" outer diameter and is 3-3/8" long, with socket setscrew, and wrench, to be used with 3/32" stem. Holder 75006 has a 3/8" outer diameter, with 1/4" shank and is 3-3/8" long with socket setscrew and wrench, to be used with 1/8" stem.

Made with abrasive grit to provide extra cutting and cleaning action for a variety of applications. Can be used as a hand tool or mounted onto a portable or stationary tool.

Applications: Internal Cleaning, Removal of Small Imperfections, Surface Preparation

Increase the overall length of Osborn ATB Internal finishing tools. Note: The 1/4" size can be used with Osborn tools having a 1/4” shank.

SITUFT™ HOLDERS

EXTENSION HOLDERS FOR ATB ABRASIVE BRUSH TOOLS

ATB TUBE BRUSHES


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BrushArea

LengthOverallLength

FillMaterial Filament Shape

StemDia.

StdPk Item No.

1 80 2 4-7/8 Silicon Carbide Round Crimped 1/4 1 366501 120 2 4-7/8 Silicon Carbide Round Crimped 1/4 1 36651

1-1/4 80 2 4-7/8 Silicon Carbide Round Crimped 1/4 1 366521-1/4 120 2 4-7/8 Silicon Carbide Round Crimped 1/4 1 366531-1/2 80 2-1/2 6-1/4 Silicon Carbide Round Crimped 3/8 1 366541-1/2 120 2-1/2 6-1/4 Silicon Carbide Round Crimped 3/8 1 366551-3/4 80 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 366561-3/4 120 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 36657

2 80 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 366582 120 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 36659

2-1/4 80 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 366602-1/4 120 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 366612-1/2 80 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 366622-1/2 120 3 6-1/4 Silicon Carbide Round Crimped 3/8 1 36663

3 80 3 9 Silicon Carbide Round Crimped 1/2 2 366643 120 3 9 Silicon Carbide Round Crimped 1/2 2 36665

3-1/2 80 3 9 Silicon Carbide Round Crimped 1/2 6 366663-1/2 120 3 9 Silicon Carbide Round Crimped 1/2 6 36667

4 80 4 9 Silicon Carbide Round Crimped 1/2 2 366684 120 4 9 Silicon Carbide Round Crimped 1/2 2 36669

The high filament concentration and substantial stem make this brush tool ideal for use in semi-automatic and fully automatic machinery , CNC and robotics. The stem comes standard with three flats for use in a standard drill chuck.

Heavy Duty Internals can be customized with adapters. Options include – Threaded shank or straight shank with flat.

The helical brush shape and flexible crimped filaments allow the brush to work in both rotational directions with excellent part conformability. Higher filament concentration for: Heavy Deburring, Minimum Cycle Time, Stainless Steel / Hardened Alloys.

Applications: Cross hole deburring, Edge blending, Edge radiusing, Cam bores, Crankcase bores, 2 Stroke engines, Valve bodies, Pistons, Cleaning threads, Pipe IDs

Operating suggestions:

• Can be used dry or wet

• Chuck brush tool at the stem as close to the filaments as thE application will allow

• If extension is required, support the brush by plunging the brush into the bore in the static position and stop the brush prior to exiting the bore

• Run the brush tool in both directions with a complete stroke cycle

• Operational speeds between 600 and 1800 RPM

ATB HEAVY DUTY INTERNAL DEBURRING TOOLS


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BrushDia. Grit

OverallLength

FaceWidth

StemDia.

StdPk

IndustrialItem No.

Hi-FlexItem No.

5/8 120 3-1/2 7/8 1/8 12 363005/8 320 3-1/2 7/8 1/8 12 363011 120 3-5/8 7/8 1/8 12 363021 320 3-5/8 7/8 1/8 12 36303

1-1/2 120 4-7/8 2 1/4 12 36304 363501-1/2 320 4-7/8 2 1/4 12 36305 36351

2 120 4-3/4 2 1/4 12 36306 363522 320 4-3/4 2 1/4 12 36307 36353

2-1/2 120 6-1/2 3-1/2 3/8 12 36308 363542-1/2 320 6-1/2 3-1/2 3/8 12 36309 36355

3 120 6-1/4 4 3/8 12 36310 363563 320 6-1/4 4 3/8 12 36311 36357

3-1/2 120 6-5/8 4 3/8 12 36312 363583-1/2 320 6-5/8 4 3/8 12 36313 36359

4 120 6-3/4 4 3/8 12 36314 363604 320 6-3/4 4 3/8 12 36315 36361

4-1/2 120 6-1/2 4 3/8 6 36316 363624-1/2 320 6-1/2 4 3/8 6 36317 36363

5 120 9-3/4 5 3/8 6 363645 120 9-3/4 5 1/2 6 363185 320 9-3/4 5 3/8 6 363655 320 9-3/4 5 1/2 6 36319

5-1/2 120 10 5 3/8 6 363665-1/2 120 10 5 1/2 6 363205-1/2 320 10 5 3/8 6 363675-1/2 320 10 5 1/2 6 36321

6 120 9-3/4 6 3/8 1 363686 120 9-3/4 6 1/2 1 363226 320 9-3/4 6 3/8 1 363696 320 9-3/4 6 1/2 1 363237 120 9-1/4 6 3/8 1 363707 120 9-1/4 6 1/2 1 363247 320 9-1/4 6 3/8 1 363717 320 9-1/4 6 1/2 1 363258 120 9-3/4 6 3/8 1 363728 120 9-3/4 6 1/2 1 363268 320 9-3/4 6 3/8 1 363738 320 9-3/4 6 1/2 1 363279 120 9-1/4 6 1/2 1 363289 320 9-1/4 6 1/2 1 36329

10 120 9-7/8 6 1/2 1 3633010 320 9-7/8 6 1/2 1 36331

Applications: Deburring and ID Work on Cylinders, Camshaft Bores, and Valve Bodies

U.S. Patent # 5329730, 5609398, 5599225

ATB RECTANGULAR FILAMENT INTERNAL BRUSHES - ALUMINUM OXIDE

Features rectangular nylon strips impregnated with tough Aluminum Oxide which provides a highly efficient side-swiping action across the surface. The Aluminum Oxide ensures a superior finish and prolonged brush life. The Industrial and Hi-Flex tools are suitable for both rotational directions at operational speeds of approximately 600 to 1400 RPM. When increased flexibility is required, we recommend Hi-Flex tools with 50% less fill material than the industrial.


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BrushDia. Grit

FillSize

BrushArea

LengthFill

MaterialStemDia.

StdPk Item No.

1 320 30 x 70 2 Silicon Carbide 1/4 2 363941-1/4 320 30 x 70 2 Silicon Carbide 1/4 2 363951-1/2 320 30 x 70 2-1/2 Silicon Carbide 3/8 2 363961-3/4 320 30 x 70 2-1/2 Silicon Carbide 3/8 2 36397

2 320 30 x 70 3 Silicon Carbide 3/8 2 363982-1/4 320 30 x 70 3 Silicon Carbide 3/8 2 363992-1/2 320 30 x 70 3 Silicon Carbide 3/8 2 36400

3 320 45 x 90 3 Silicon Carbide 1/2 2 364083-1/2 320 45 x 90 3 Silicon Carbide 1/2 2 36409



6 320 45 x 90 6 Silicon Carbide 1/2 1 36407

BrushDia. Grit

BrushArea

LengthOverallLength

FillMaterial

StemDia.

StdPk Item No.

5/8 120 7/8 3-1/2 Aluminum Oxide 1/8 12 364505/8 320 7/8 3-1/2 Aluminum Oxide 1/8 12 364511 120 7/8 3-3/8 Aluminum Oxide 1/8 12 364521 320 7/8 3-3/8 Aluminum Oxide 1/8 12 36453

1-1/2 120 1-1/2 4-7/8 Aluminum Oxide 1/4 12 364541-1/2 320 1-1/2 4-7/8 Aluminum Oxide 1/4 12 36455

2 120 1-1/2 4-3/4 Aluminum Oxide 1/4 12 364562 320 1-1/2 4-3/4 Aluminum Oxide 1/4 12 36457

2-1/2 120 2 6-1/4 Aluminum Oxide 3/8 12 364582-1/2 320 2 6-1/4 Aluminum Oxide 3/8 12 36459

3 120 2 6-1/4 Aluminum Oxide 3/8 12 364603 320 2 6-1/4 Aluminum Oxide 3/8 12 36461

Features tough nylon filaments packed with super-hard Silicon Carbide grit for more aggressive finishing and longer brush life. The extruded nylon monofilament has a flat, rectangular cross-section which brings twice as much of the Silicon Carbide grit in contact with the surface. The brushes are made larger than the nominal diameters to be finished, creating a highly efficient side-swiping action. Their helical brush shape and flexible filaments allow them to be used in both rotational directions for longer work life. These brushes can be used wet or dry at operational speeds of approximately 600 to 1400 RPM.

Applications: Pipe I.D., Pumps, Engines

U.S. Patent # 5329730, 5609398, 5599225

Offer increased flexibility and are designed for rotation in one direction only at speeds of approximately 600 RPM. These tools are made approximately 20-25% larger than the listed outside diameter to ensure maximum abrasive contact with the work surface. They are also available in Silicon Carbide and other minerals and grit sizes. Special brush diameters, lengths and configurations will be made on request.

Applications: Automated or Manual Deburring, Honing, Edge Contouring, I.D. Work on Cylinders, Camshaft Bores, Valve Bodies, Pistons and Blocks

ATB RECTANGULAR FILAMENT INTERNAL BRUSHES - SLICON CARBIDE

ATB RECTANGULAR FILAMENT INTERNAL BRUSHES - THERMO FORMED


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Fraction(in.)

Decimal(in.)

Decimal(mm)

0.030 1000 1/2 4 Alumina Silicate 0.014 1/32 0.031 0.787 12 564000.050 500 1/2 4 Silicon Carbide 0.023 3/64 0.047 1.191 12 564040.050 1000 1/2 4 Alumina Silicate 0.023 3/64 0.047 1.191 12 564030.075 500 3/4 4 Silicon Carbide 0.035 1/16 0.063 1.588 12 564070.075 1000 3/4 4 Alumina Silicate 0.035 1/16 0.063 1.588 12 564060.090 320 3/4 4 Silicon Carbide 0.043 5/64 0.078 1.984 12 560730.090 500 3/4 4 Silicon Carbide 0.043 5/64 0.078 1.984 12 564100.090 1000 3/4 4 Alumina Silicate 0.043 5/64 0.078 1.984 12 564090.105 320 1 4 Silicon Carbide 0.046 3/32 0.094 2.381 12 560740.105 500 1 4 Silicon Carbide 0.046 3/32 0.094 2.381 12 564140.105 1000 1 4 Alumina Silicate 0.046 3/32 0.094 2.381 12 564120.125 320 1 4 Silicon Carbide 0.067 7/64 0.109 2.778 12 560750.125 500 1 4 Silicon Carbide 0.067 7/64 0.109 2.778 12 564170.125 1000 1 4 Alumina Silicate 0.067 7/64 0.109 2.778 12 564150.135 320 1 4 Silicon Carbide 0.067 1/8 0.125 3.175 12 560760.135 500 1 4 Silicon Carbide 0.067 1/8 0.125 3.175 12 564190.135 1000 1 4 Alumina Silicate 0.067 1/8 0.125 3.175 12 564180.165 320 1 5 Silicon Carbide 0.093 5/32 0.156 3.969 12 560770.165 500 1 5 Silicon Carbide 0.093 5/32 0.156 3.969 12 564260.165 600 1 5 Aluminum Oxide 0.093 5/32 0.156 3.969 12 564250.190 320 1 5 Silicon Carbide 0.093 3/16 0.188 4.763 12 560780.190 500 1 5 Silicon Carbide 0.093 3/16 0.188 4.763 12 564280.190 600 1 5 Aluminum Oxide 0.093 3/16 0.188 4.763 12 564270.260 320 1 5 Silicon Carbide 0.121 1/4 0.250 6.350 12 560790.260 500 1 5 Silicon Carbide 0.121 1/4 0.250 6.350 12 564300.260 600 1 5 Aluminum Oxide 0.121 1/4 0.250 6.350 12 564290.325 320 1 5 Silicon Carbide 0.121 5/16 0.313 7.938 12 560800.325 500 1 5 Silicon Carbide 0.121 5/16 0.313 7.938 12 564330.325 600 1 5 Aluminum Oxide 0.121 5/16 0.313 7.938 12 564320.385 320 1 5 Silicon Carbide 0.154 3/8 0.375 9.525 12 560810.385 500 1 5 Silicon Carbide 0.154 3/8 0.375 9.525 12 564370.385 600 1 5 Aluminum Oxide 0.154 3/8 0.375 9.525 12 564350.515 320 1 5 Silicon Carbide 0.175 1/2 0.500 12.700 12 560820.515 500 1 5 Silicon Carbide 0.175 1/2 0.500 12.700 12 564390.515 600 1 5 Aluminum Oxide 0.175 1/2 0.500 12.700 12 564380.640 320 1 5 Silicon Carbide 0.175 5/8 0.625 15.875 12 560830.640 500 1 5 Silicon Carbide 0.175 5/8 0.625 15.875 12 564420.640 600 1 5 Aluminum Oxide 0.175 5/8 0.625 15.875 12 564410.765 320 1 5 Silicon Carbide 0.228 3/4 0.750 19.050 12 560840.765 500 1 5 Silicon Carbide 0.228 3/4 0.750 19.050 12 564460.765 600 1 5 Aluminum Oxide 0.228 3/4 0.750 19.050 12 564440.890 320 1 5 Silicon Carbide 0.228 7/8 0.875 22.225 12 560850.890 500 1 5 Silicon Carbide 0.228 7/8 0.875 22.225 12 564480.890 600 1 5 Aluminum Oxide 0.228 7/8 0.875 22.225 12 564471.015 320 1 5 Silicon Carbide 0.255 1 1.000 25.400 12 560861.015 500 1 5 Silicon Carbide 0.255 1 1.000 25.400 12 564511.015 600 1 5 Aluminum Oxide 0.255 1 1.000 25.400 12 56450

Item No.OverallLength

StemDia.

For Hole DiameterStdPk

BrushDia. Grit

BrushArea

LengthFill

Material

Applications: Aircraft & Aerospace, Computer & Electronics, Medical Equipment, Hydraulic Fittings

Designed for ultra-fine deburring and cleaning of holes produced by micro drilling, but will not alter the diameter or surface finish. On power tools, these brushes use a side-swiping action. They can also be used manually.

ATB MICROABRASIVE BRUSHES


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BrushDia. Grit

BrushArea

LengthOverallLength

StemDia.

KitContainsItem No.

0.050 500 1/2 4 0.023 564040.075 500 3/4 4 0.035 564070.090 500 3/4 4 0.043 564100.105 500 1 4 0.046 564140.125 500 1 4 0.067 564170.135 500 1 4 0.067 56419

56396

BrushDia. Grit

BrushArea

LengthOverallLength

StemDia.

KitContainsItem No.

0.165 500 1 5 0.093 564260.190 500 1 5 0.093 564280.260 500 1 5 0.121 564300.325 500 1 5 0.121 564330.385 500 1 5 0.154 564370.515 500 1 5 0.175 564390.640 500 1 5 0.175 564420.765 500 1 5 0.228 564460.890 500 1 5 0.228 564481.015 500 1 5 0.255 56451

56423: 500 Grit, Silicon Carbide Kit

BrushDia. Grit

BrushArea

LengthOverallLength

StemDia.

KitContainsItem No.

0.165 600 1 5 0.093 564250.190 600 1 5 0.093 564270.260 600 1 5 0.121 564290.325 600 1 5 0.121 564320.385 600 1 5 0.154 564350.515 600 1 5 0.175 564380.640 600 1 5 0.175 564410.765 600 1 5 0.228 564440.890 600 1 5 0.228 564471.015 600 1 5 0.255 56450

56422: 600 Grit, Aluminum Oxide Kit

BrushDia. Grit

BrushArea

LengthOverallLength

StemDia.

KitContainsItem No.

0.030 1000 1/2 4 0.014 564000.050 1000 1/2 4 0.023 564030.075 1000 3/4 4 0.035 564060.090 1000 3/4 4 0.043 564090.105 1000 1 4 0.046 564120.125 1000 1 4 0.067 564150.135 1000 1 4 0.067 56418

56395: 1000 Grit, Alumina Silicate Kit

GritFill

MaterialStdPk Item No.

500 Silicon Carbide 1 56396500 Silicon Carbide 1 56423600 Aluminum Oxide 1 56422

1000 Alumia Silicate 1 56395

Applications: Aircraft & Aerospace, Computer and Electronics, Medical Equipment, Hydraulic Fittings

Note: Please order the item number from the above table to receive the entire kit.

ATB MICROABRASIVE BRUSH KITS


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StemDia.

MaxRPM Item No.

3/4 600 Aluminum Oxide 1-5/8 1/8 6000 757523/4 1000 Alumina Silicate 1-5/8 1/8 6000 757511 600 Aluminum Oxide 1-5/8 1/8 6000 757661 1000 Alumina Silicate 1-5/8 1/8 6000 75765

1-1/4 600 Aluminum Oxide 1-5/8 1/8 6000 757701-1/4 1000 Alumina Silicate 1-5/8 1/8 6000 757691-1/2 600 Aluminum Oxide 1-5/8 1/8 6000 757741-1/2 1000 Alumina Silicate 1-5/8 1/8 6000 75773

BrushDia. Grit

OverallLength

FillMaterial

StemDia.

MaxRPM Item No.

9/16 600 2-1/8 Aluminum Oxide 1/8 6000 757079/16 1000 2-1/8 Alumina Silicate 1/8 6000 75706

BrushDia. Grit

OverallLength

FillMaterial

StemDia.

MaxRPM Item No.

3/16 600 1-7/8 Aluminum Oxide 1/8 6000 756933/16 1000 1-7/8 Alumina Silicate 1/8 6000 756921/4 600 2-1/8 Aluminum Oxide 1/8 6000 756871/4 1000 2-1/8 Alumina Silicate 1/8 6000 756865/16 600 2-1/8 Aluminum Oxide 1/8 6000 756985/16 1000 2-1/8 Alumina Silicate 1/8 6000 75697

Osborn Precision Miniature Nylon Abrasive Brush Tools are designed for ultra-fine deburring, edge contouring, surface conditioning, cleaning and polishing. Can be used on extremely hard materials.

Applications: Aerospace, Aerosystems, Electronics, Molds, Textile, Optics, Medical Equipment, Hydraulics, Computers, Tool & Dies, Jewelry, Other Precision Industries

Precision Miniature End styles are small diameter, light duty brushes.

Applications: Ideal for Edge and Surface Blending, Fine Deburring and Surface Finishing, Cleaning Small Holes and Crevices

ATB MINATURE BRUSHES

MINATURE ATB WHEEL BRUSHES

MINATURE ATB CUP BRUSHES

MINATURE ATB END BRUSHES


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NovoFlex Flexible Honing Tools have round, abrasive beads fastened to the ends of flexible filaments. This self-centering tool will conform to the bore surface providing a consistent, even surface finish over the life of the tool. The ATB NovoFlex Flexible Honing Tool will even provide an “edge break” not possible with conventional honing stones.

Instructions:

1. Choose the NovoFlex Flexible Honing Tool for your specific hole size. The actual NovoFlex Tool will be approximately 10% larger than the hole size.

2. Use 10-30 weight oil for honing lubrication, when honing hydraulic brake cylinders, use hydraulic brake fluid as a honing lubricant.

3. Have the NovoFlex Flexible Honing Tool rotating upon entry and removal from the bore.

4. Recommended RPM range for the NovoFlex Tool is 100 to 1200 RPM, based on the brush diameter. Air tools are not recommended.

5. Use 60-120 strokes per minute depending on the RPM. Final stroking may be accelerated to develop a 45 degree cross-hatch angle.

6. Honing time should be approximately 20/45 seconds per bore.

7. Do not use solvents for honing or cleaning.

8. Clean cylinders after honing with warm or hot water and detergent using an Osborn plain nylon brush, and then lightly oil the bore.

Selection:

NovoFlex Flexible Honing Tools are available for hole diameters ranging from 6.4mm to 203mm. Grit is available in Silicon Carbide & Aluminum Oxide in sizes from 60 to 320.

Great On:• engine bores• pneumatic and hydraulic bores• valve and pump housings• pipes• connecting rods• cam bores• crank bores• valve bores• hydraulic cylinders• stainless steel tubing

Applications:• honing• creating cross hatched surface pattern for oil retention• cylinder port area deburring• eliminating inside flashing

NOVOFLEX FLEXIBLE HONING TOOLS


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HoleDia.

(mm)

HoleDia.(in.)

BrushLength(mm)

OverallLength(mm)

StdPk

120 SC Item No.

180 SC Item No.

240 SC Item No.

6.4 0.250 50 200 12 77246 77248 772507.0 0.276 50 200 12 77247 77249 772518.0 0.315 50 200 12 77200 77223 772529.0 0.354 50 200 12 77201 77224 772539.5 0.375 50 200 12 77359 77360 77361

10.0 0.394 60 200 12 77202 77225 7725511.0 0.433 60 200 12 77203 77226 7725612.0 0.472 60 200 12 77362 77363 7736412.7 0.500 60 200 12 77204 77227 7725813.0 0.512 60 200 12 77205 77228 7737714.0 0.552 60 200 12 77206 77229 7725916.0 0.630 60 200 12 77207 77230 7726018.0 0.709 60 200 12 77208 77231 7726119.0 0.750 70 200 12 77209 77232 7726220.0 0.787 70 200 12 77365 77366 7736722.0 0.875 70 200 12 77210 77233 7726423.8 0.940 70 200 12 77211 77234 7726525.4 1.000 70 200 12 77212 77235 7726626.9 1.060 70 200 12 77213 77236 7725729.0 1.125 70 200 12 77214 77237 7726731.8 1.250 70 200 12 77215 77238 7726835.0 1.375 70 200 12 77216 77239 7726938.0 1.500 70 200 12 77217 77240 7727041.0 1.625 70 200 12 77218 77241 7727145.0 1.750 70 200 12 77368 77369 7737051.0 2.000 70 200 12 77371 77372 7737354.0 2.125 70 200 12 77220 77243 7727457.0 2.250 70 200 12 77221 77244 7727560.0 2.375 70 200 12 77222 77245 7727664.0 2.500 70 200 12 77374 77375 77378

HoleDia.

(mm)

HoleDia.(in.)

BrushLength(mm)

OverallLength(mm)

StdPk

120 SC Item No.

180 SC Item No.

240 SC Item No.

67 2.625 76 200 6 77296 77300 7727870 2.750 76 200 6 77297 77301 7727973 2.875 76 200 6 77298 77302 7728076 3.000 76 200 6 77299 77303 77281

Applications: Brake Cylinders, Hydraulics, Valve Guides

Applications: Brake Cylinders

ATB NOVOFLEX TOOLS - SMALL DIAMETER

ATB NOVOFLEX TOOLS


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HoleDia.

(mm)

HoleDia.(in.)

BrushLength(mm)

OverallLength(mm)

StdPk

120 SC Item No

180 SC Item No

240 SC Item No

76 3.000 140 343 6 77311 77328 7734583 3.250 140 343 6 77312 77329 7734689 3.500 140 343 6 77313 77330 7734795 3.750 140 343 6 77314 77331 77348

101 4.000 165 343 6 77315 77332 77349108 4.250 165 343 6 77316 77333 77350114 4.500 165 343 6 77317 77334 77351127 5.000 165 457 6 77318 77335 77352140 5.500 165 457 2 77319 77336 77353152 6.000 165 457 2 77320 77337 77354165 6.500 165 457 2 77321 77338 77355178 7.000 178 457 2 77322 77339 77356190 7.500 178 457 2 77323 77340 77357203 8.000 178 457 2 77324 77341 77358

HoleDia.

(mm)

HoleDia.(in.)

BrushLength(mm)

OverallLength(mm)

StdPk

120 SC Item No

180 SC Item No

240 SC Item No

83 3.250 76 343 6 77379 77380 7738189 3.500 76 343 6 77305 77307 7728395 3.750 89 343 6 77308 77325 77342105 4.125 102 343 6 77309 77326 77343118 4.625 114 343 6 77310 77327 77344

Applications: Block Cylinders

Applications: Block Cylinders, Liners

ATB NOVOFLEX TOOLS - STANDARD DUTY

ATB NOVOFLEX TOOLS - HEAVY DUTY


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Smoother, Cleaner, Improved Performance

Looking for a honing finish that is smoother, cleaner and does not require a lengthy break-in period? You need Osborn Softool with flexible ATB abrasive nylon filaments that remove excess material left on the surface of the bore after honing with conventional methods.

See the Difference!

See the difference when washing out the bore with hot, soapy water after honing. Debris that once decreased oil efficiency and wore on the ring will be knocked loose by Softool brush honing and washed away!

The surface profile of a cylinder bore honed with a metal bond diamond product (left), and the same bore after being brush honed with Osborn Softool brushes (right).

Consistent Results

The performance of the Softool will remain consistent throughout its life as new grit is revealed through the wear of the brush, constantly exposing a gentle yet effective cutting surface.

Using Softool after honing with conventional abrasives or metal diamond stones will improve your finish by:

• reducing peak height to decrease ring break-in period.• improving crosshatch for optimum oil retention and overall reduced oil consumption.• eliminating debris and contaminants from valleys allowing the rings to seat almost immediately.

Softool honing inserts and internal brushes will effectively improve your finish without changing the geometry or size of the bore!

Why is Softool so effective?

Softool has abrasive grit embedded into the flexible filaments. This flexibility allows the abrasive grit to cut without requiring high pressure that tears up the surface of the bore like conventional honing methods.

Please contact your Osborn representative for additional information to order your Softool honing brush.

U.S. Patent # 5556328, 5527213ATB SOFTOOL BRUSHES


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Cutting tool insert before (left) and after (right) planetary honing operation with ATB PCD disc.

Before Honing During Honing After Honing

Planetary brush honing - fast, clean and consistent Osborn ATB Diamond Superabrasives are engineered for today’s superhard materials such as CBN, PCD and ceramics. ATB Superabrasives are made with polycrystalline diamond (PCD) impregnated filaments. Superior honing and polishing results can be achieved without the use of diamond paste or slurry.

A more efficient production environment

Without the need for diamond paste, ATB Diamond Superabrasives minimize or eliminate the secondary clean up operation. Osborn Superabrasives produce fast, consistent and repeatable honing results, lowering process cost and creating a cleaner, more efficient production environment.

ATB Superabrasive wheel brushes are easily adaptable to both common shop equipment as well as highly specialized machines.

These tools can be used for a variety of polishing, deburring, and edge radiusing applications. Wheel brush tools are ideal for focused area work such as drill honing, polishing and indexable insert honing.

ATB Superabrasives are capable of producing an edge radius of .0005" - .003" on extremely hard materials such as PCD, CBN and ceramics. The degree of hone can be optimized by balancing PCD grain size, brush operating speed and cycle time. Grit sizes include 120, 240, 400, 600, and 1000 grit.

Note:

PCD SUPERABRASIVE BRUSHES


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Type IV

Adapters for mounting into smaller shafts must

be specified and are priced separately. Please call customer service for more information.

BrushDia. Grit

ArborHole

FillDia.

TrimLength

FaceWidth

StdPk Item No.

6 240 1-1/4 0.040 1 1/4 1 410046 400 1-1/4 0.010 1 1/4 1 410026 400 1-1/4 0.020 1 1/4 1 410036 600 1-1/4 0.010 1 1/4 1 410016 600 1-1/4 0.020 1 0.072 1 410056 600 1-1/4 0.020 1 0.157 1 410066 1000 1-1/4 0.010 1 1/4 1 410008 120 1-1/4 0.040 1 1/4 1 410148 400 1-1/4 0.010 1 1/4 1 410128 400 1-1/4 0.020 1 1/4 1 410138 600 1-1/4 0.010 1 1/4 1 410118 1000 1-1/4 0.010 1 1/4 1 41010

11 400 4-1/4 0.020 2 1 1 41007

BrushDia. Grit

ArborHole

FillDia.

TrimLength

StdPk Item No.

9 400 2.35 0.02 1 1 402529 600 2.35 0.01 1 1 402549 1000 2.35 0.01 1 1 40253

14 400 5 0.02 1-1/2 1 40251

ATB DIAMOND SUPERABRASIVE WHEELS ALUMINUM HUB

Innovative brushing tools designed for today’s most challenging applications.

Applications: Edge Honing Super Hard Materials Such as Ceramics, CBN Tungsten Carbide, Diamond and Glass

Recommended wheel brush operating parameters

Optimum life and cut will be obtained by finding the proper balance between brush speed, part penetration and abrasive grain size.

• SPEED – Typical brush speeds range from 1200 to 2400 RPM.

• PENETRATION – Typical part penetration into the face of the brush range from 1/16" to 3/8".

Other applications for ATB Superabrasive wheel brushes can be found in the field of optics, medical implants and aerospace industries.

Applications: Edge Honing Indexable Cutting Tool Inserts

Recommended disc brush operating parameters

• SPEED – Typical brush speeds ranges from 300 to 1500 RPM.

• PENETRATION – Typical part penetration ranges from 1/16" to 1/4".

Disc styles are available in grit sizes from 120 to 1000, with OD from 3” to 18”. They are easily adaptable to your existing planetary brush honing and polishing machine with the help of a full line of engineered support plates.

U.S. Patent # 4945687

U.S. Patent # 4945687

Please contact Osborn Customer Support for Pricing Information.

ATB DIAMOND SUPERABRASIVE DISCS COMPOSITE HUB


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Item No Pg11146 2811147 2811148 2811149 2811150 2811151 2811153 2811154 2811155 2813803 2913809 2913835 2913839 2913843 2920097 2820621 2820622 2820623 2820624 2820646 2820652 2820654 2820660 2820661 2820665 2820666 2820667 2820668 2820669 2820735 2820736 2820875 2820876 2820877 2820878 2820884 2820885 2820886 2820887 2820888 2820891 2820971 2820973 2822240 2722244 2722248 2722249 2722250 2722251 2722252 2722253 2722254 2722255 2722256 2722257 2722258 2722259 27

Item No Pg22280 2722281 2722282 2722283 2722284 2722285 2722286 2722287 2722288 2722289 2722292 2722293 2722294 2722296 2722297 2722298 2722299 2722300 2722312 2722313 2722314 2722315 2722325 2722326 2722327 2722328 2722333 2722334 2722335 2722336 2730285 4330287 4330293 4330295 4330296 4330297 4330298 4330299 4330300 4330301 4332125 4132127 4132131 4132132 4132133 4132137 4132138 4132146 4132148 4132149 4135500 4635501 4635502 4635503 4635504 4635505 4635506 46

Item No Pg35507 4635508 4635509 4635510 4635511 4636250 4636251 4636252 4636253 4636254 4636255 4636256 4636257 4636258 4636259 4636260 4636261 4636300 4936301 4936302 4936303 4936304 4936305 4936306 4936307 4936308 4936309 4936310 4936311 4936312 4936313 4936314 4936315 4936316 4936317 4936318 4936319 4936320 4936321 4936322 4936323 4936324 4936325 4936326 4936327 4936328 4936329 4936330 4936331 4936350 4936351 4936352 4936353 4936354 4936355 4936356 4936357 49

Item No Pg36358 4936359 4936360 4936361 4936362 4936363 4936364 4936365 4936366 4936367 4936368 4936369 4936370 4936371 4936372 4936373 4936394 5036395 5036396 5036397 5036398 5036399 5036400 5036403 5036404 5036405 5036406 5036407 5036408 5036409 5036450 5036451 5036452 5036453 5036454 5036455 5036456 5036457 5036458 5036459 5036460 5036461 5036650 4836651 4836652 4836653 4836654 4836655 4836656 4836657 4836658 4836659 4836660 4836661 4836662 4836663 4836664 48

Item No Pg36665 4836666 4836667 4836668 4836669 4840158 2540162 2540163 2540164 2540165 2540170 2540171 2540172 2540173 2540187 2540188 2540190 2540191 2540192 2540194 2540195 2540197 2540251 6040252 6040253 6040254 6040263 3640325 3840326 3840327 3840328 3840329 3840330 3840331 3840335 3840336 3840339 3840341 3840390 2640391 2640392 2640393 2640400 2640401 2640402 2640403 2640410 2640411 2640412 2640413 2640420 2640421 2640422 2640423 2640529 2440530 2440531 24

Item No Pg40532 2440533 2440534 2440535 2540536 2540537 2540538 2540539 2540540 2540541 2540542 2540543 2540544 2540586 2440587 2440588 2440589 2440590 2440591 2440592 2440594 2540595 2540596 2540597 2540598 2540621 2440622 2440623 2440624 2440625 2440626 2440627 2440645 2440646 2440647 2440648 2440649 2440650 2440651 2540652 2540653 2540654 2540655 2540656 2440657 2440658 2440659 2440660 2440661 2440662 2540663 2540664 2540665 2540666 2540667 2440668 2440669 24

Item No Pg40670 2440671 2440672 2440682 2440683 2440684 2440685 2440686 2440687 2441000 6041001 6041002 6041003 6041004 6041005 6041006 6041007 6041010 6041011 6041012 6041013 6041014 6046126 2946127 2946128 2946130 2946140 2946141 2946142 2946143 2946146 2946147 2946158 2946159 2946160 2946161 2946163 2946164 2947020 3547021 3547022 3547023 3547024 3547025 3547026 3547027 3547028 3547029 3547030 3547031 3547032 3547033 3547034 3547035 3547036 3547037 3547038 35

Item No Pg47039 3547040 3547041 3547042 3547043 3547044 3547045 3547046 3547047 3547048 3547049 3547050 3547051 3547052 3547053 3547054 3547055 3547056 3547057 3547058 3547059 3547060 3547061 3547062 3547063 3547064 3547065 3547066 3547067 3547068 3547069 3547070 3547071 3547072 3547073 3547074 3547075 3547076 3547077 3547078 3547079 3547080 3547081 3547082 3547083 3547084 3547085 3547086 3547087 3547088 3547089 3547090 3547091 3547092 3547093 3547094 3547095 35

ITEM NUMBER INDEXA

TB

™ A

BR

AS

IVE

NY

LO

N B

RU

SH

ES


Item No Pg47171 3647172 3647173 3647175 3647183 3647184 3647185 3647187 3647189 3647190 3647191 3647193 3647195 3647196 3647197 3647199 3647200 3747201 3747202 3747203 3747206 3747250 3747251 3747252 3747253 3747254 3747255 3747256 3747257 3747258 3747259 3747260 3747261 3747262 3747263 3647264 3756010 4756011 4756012 4756013 4756015 4756016 4756073 5156074 5156075 5156076 5156077 5156078 5156079 5156080 5156081 5156082 5156083 5156084 5156085 5156086 5156312 47

Item No Pg56315 4756316 4756395 5256396 5256400 5156403 5156404 5156406 5156407 5156409 5156410 5156412 5156414 5156415 5156417 5156418 5156419 5156422 5256423 5256425 5156426 5156427 5156428 5156429 5156430 5156432 5156433 5156435 5156437 5156438 5156439 5156441 5156442 5156444 5156446 5156447 5156448 5156450 5156451 5175003 4875004 4875005 4975006 4975007 3075008 3075009 3075010 3075019 3175020 3175021 3175022 3175023 3175024 3175025 3175026 3175027 3175028 31

Item No Pg75046 3175047 3175048 3175049 3175050 3175051 3175052 3175058 3175059 3175060 3175061 3175062 3175063 3175074 4175075 4175076 4175077 3075078 4175079 4175080 3075084 4175085 4175086 3075087 3075088 3075089 3075090 3075091 3075092 3075093 3075094 3075096 4175097 4175098 4175117 3075118 3075331 2975332 2975333 2975334 2975335 2975336 2975339 2975340 2975341 2975342 2975343 2975344 2975347 2975348 2975350 2975353 2975354 2975355 2975356 2975370 3175371 31

Item No Pg75372 3175373 3175374 3175375 3175376 3175377 3175378 3175379 3175386 3075387 3075388 3075389 3075485 4775486 4775487 4775488 4775686 5375687 5375692 5375693 5375697 5375698 5375706 5375707 5375751 5375752 5375765 5375766 5375769 5375770 5375773 5375774 5376377 3377200 5677201 5677202 5677203 5677204 5677205 5677206 5677207 5677208 5677209 5677210 5677211 5677212 5677213 5677214 5677215 5677216 5677217 5677218 5677220 5677221 5677222 5677223 5677224 56

Item No Pg77225 5677226 5677227 5677228 5677229 5677230 5677231 5677232 5677233 5677234 5677235 5677236 5677237 5677238 5677239 5677240 5677241 5677243 5677244 5677245 5677246 5677247 5677248 5677249 5677250 5677251 5677252 5677253 5677255 5677256 5677257 5677258 5677259 5677260 5677261 5677262 5677264 5677265 5677266 5677267 5677268 5677269 5677270 5677271 5677274 5677275 5677276 5677278 5677279 5677280 5677281 5677283 5777296 5677297 5677298 5677299 5677300 56

Item No Pg77301 5677302 5677303 5677305 5777307 5777308 5777309 5777310 5777311 5777312 5777313 5777314 5777315 5777316 5777317 5777318 5777319 5777320 5777321 5777322 5777323 5777324 5777325 5777326 5777327 5777328 5777329 5777330 5777331 5777332 5777333 5777334 5777335 5777336 5777337 5777338 5777339 5777340 5777341 5777342 5777343 5777344 5777345 5777346 5777347 5777348 5777349 5777350 5777351 5777352 5777353 5777354 5777355 5777356 5777357 5777358 5777359 56

Item No Pg77360 5677361 5677362 5677363 5677364 5677365 5677366 5677367 5677368 5677369 5677370 5677371 5677372 5677373 5677374 5677375 5677378 5677379 5777380 5777381 57

Item No Pg47096 3547097 3547098 3547099 3547100 3547101 3547102 3547103 3547104 3547105 3547106 3547107 3547108 3547109 3547110 3547111 3547112 3547113 3547114 3547115 3547116 3547117 3547118 3547119 3547120 3547121 3547122 3547123 3547124 3547125 3547126 3547127 3547128 3547129 3547130 3547131 3547132 3547133 3547134 3547135 3547136 3547137 3547138 3547139 3547140 3747141 3747142 3747143 3747144 3747145 3747146 3747147 3747148 3747159 3647160 3647161 3647163 36

ITEM NUMBER INDEXA

TB

™ A

BR

AS

IVE

NY

LO

N B

RU

SH

ES


AT

B™

AB

RA

SIV

E N

YLO

N B

RU

SH

ES

Finish. First™.

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