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SMS group
SMS MEERSMS MEERat a glance
SMS MEER GMBH
Ohlerkirchweg 66 41069 Mönchengladbach P.O. Box 100645 41006 MönchengladbachGermany
Tel.: +49 (0) 2161 350-0 Fax: +49 (0) 2161 350-1667
[email protected] www.sms-meer.com
MEETING your EXPECTATIONS
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at a glanceSMS MEER
SMS Meer develops and builds plants for the tube, steel, NF metal and forging industry. Here we have a unique wealth of experience.
Through innovation to the world market leader.As early as the beginning of the 20th century, we developed the first cross-rolling mill for the indus-trial production of seamless steel tubes. SMS Meer is today your reliable partner for planning, engi-neering, production, erection, com-missioning and service for tube plants, hydraulic presses, open-die forging presses, closed- die forging presses, ring rolling machines, cop-per and aluminium plants and the whole spectrum of long product rolling technology.
Our plant solutions set standards on the world markets through high product quality, efficient processes and high productivity. In order to ensure these high standards, our quality management system is strictly oriented to and certified in accordance with DIN ISO 9001. We strengthen the competitive-ness of our customers with lower investment and operating costs.
Individuality comes as standard with us.Satisfied customers are our most important reference. Plants and machines are therefore tailored individually to the customers’ requirements. Apart from the joint development of technical solu-tions, we also support and assist our customers in obtaining the necessary financing.
Our goal: Giving our customers a lead over the competition!
CUTTING-EDGE CUTTING-EDGE technology from SMS Meer
Tradition, leading know-how and innovation are united in the long company history of SMS Meer.
1872 Founding of Maschinenfabrik MEER by the Meer brothers
1926 MEER AG, 100% Mannesmannröhren-Werke
1955 Company is renamed MANNESMANN MEER AG
1975 Mannesmann takes over Demag AG, MEER becomes part of Demag AG and is renamed Mannesmann Demag Hüttentechnik-MEER
1996 Expansion of the product portfolio to include plants and machines for the copper industry
1999 Merger between Mannesmann Demag AG Metallurgy and SMS Schloemann Siemag AG to form SMS Demag AG
2000 Establishment of SMS Meer GmbH Takeover of Hertwich Engineering
GmbH, Austria; expansion of the product portfolio to include plants and machines for the aluminium industry
2001 Integration of the “Long Product Rolling Mills“ Division of SMS Demag
2005 In June, renaming of our subsidiary S.I.M.A.C. S.p.A. in Tarcento / Italy as SMS Meer S.p.A.
2007 Integration of SMS Eumuco; expan-sion of the product portfolio to include closed-die forging presses, extrusion presses and ring rolling machines
SMS Meer – We have been making machines and plants since 1872
CUSTOMER SATISFACTIONOur motto: CUSTOMER SATISFACTION
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at a glanceSMS MEER
SMS MEERBusiness Area
SMS DEMAGBusiness Area
SMS group
Seamless Tube Plants
Welded Tube Plants
Finishing Plants and Machines
Tubes
Section and Billet Mills
Light Section Mills
Bar Mills
Long Products
Wire Rod Mills
Hydraulic Presses
Schloemann Extrusion Presses
Eumuco Hasenclever
Closed-die Forging
Wagner Banning Ring Rolling
Forging
Copper Plants
Aluminium Plants
NF Metals
Induction Technology
Reheating Furnaces
Hardening Machines
Quench and Temper Lines
Heat Treatment
Service
The STRUCTUREOrganised STRENGTHThe STRUCTURE Organised STRENGTH
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at a glanceSMS MEER
Cone-type piercer
Mandrel mill
Stretch-reducing mill
Cold pilger mill
SEAMLESS TUBE PLANTSSEAMLESS TUBE PLANTS
FOR HOT SEAMLESS TUBES
Cross-roll piercing mills
Mandrel mills 3-roll systems (PQF®) with – retained circulating
mandrel bar - retained mandrel bar 2-roll systems (MPM)
Assel mills
Push benches / CPE mills
Plug mills
Hot pilger mills
Sizing / stretch-reducing mills 3-roll systems with
– non-adjustable rolls – adjustable rolls
(FPS and FQS)
Rotary expanders
Technological automation and quality management systems (CARTA® and LASUS®)
FOR COLD SEAMLESS TUBES
Cold pilger mills
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at a glanceSMS MEER
CNC thread cutting line
Hydrostatic pipe tester with coupling applicator
Roll groove dressing machine
Cross-roll straightening machine
HFI tube welding
Sizing stands
JCO® pipe forming press
Fully automated spiral strip accumulator
WELDED TUBE PLANTSWELDED TUBE PLANTS FINISHING PLANTS and and MACHINESFINISHING PLANTS and MACHINES
WELDING LINES FOR TUBES AND SECTIONS UP TO 26"
Strip preparation lines Strip cross welders Strip accumulators Strip edge millers Straightedge forming
sections URD® rolling and squeeze
stands Inside and outside scarfers Travelling saws and milling
cut-off units Quick-change systems for
rolls and stands Computer-controlled auto-
mation systems for setting and positioning of the rolls (Quicksetting)
MACHINERY AND PLANTS FOR LARGE-DIAMETER PIPES UP TO 64"
Plate edge milling machines Plate edge crimping presses Forming presses using the
JCO® method 3-roll bending machines U-ing and O-ing presses Tack-welding machines Inside and outside welding
machines Expanders Hydrostatic pipe testers Pipe chamfering machines
INTEGRATED TUBE AND PIPE FINISHING LINES
INDIVIDUAL MACHINES
Threading machines Chamfering machines Coupling threading machines Tooljoint finishing machines Drillpipe manufacturing
equipment Stationary and travelling
milling cut-off machines Edge milling machines Bundling stations Cross-roll straightening
machines Hydrostatic pipe testers Pipe end upsetting and sizing
presses
BECKER MACHINES
Hot pilger die dressing machines
Cold pilger die grinders Roll groove dressing
machines for stretch- reducing mill stands
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at a glanceSMS MEER
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Compact stand group of CCS® design
Turnover cooling bed
Breakdown stand of CCS® design
Horizontal and vertical (H+V) straightener for rails
SECTIONBILLET MILLSSECTION andBILLET MILLSHEAVY SECTION MILLS
Breakdown stands Tandem reversing mills Cooling beds Straightening machines Finishing lines
MEDIUM SECTION MILLS
Tandem reversing mills Semi-continuous and
continuous mills
RAIL MILLS
Universal mills Straighteners Finishing lines
CBP® PLANTS
Casting and rolling plants for the production of beams
MPS® PLANTS
Casting and rolling plants for the production of beams and sections
BLOOMING MILLS
Two-high reversing blooming mill stands
Finishing lines
BILLET MILLS
Two-high reversing mills Semi-continuous and conti-
nuous mills
PROCESS CONTROL SYSTEMS
Technological control sys-tems
Process models
PRODUCTION PLANNING SYSTEMS
at a glanceSMS MEER
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Wire rod block
Loop laying head with cooling conveyor (LCC®)
FRS® in a wire rod mill
3-roll reducing and sizing block (PSM®)
Housingless roll stands
Cooling bed with high-speed delivery system (HSD®)
Vertical compact coiler VCC®
Stacking and tying machine
WIRE RODBAR MILLSWIRE ROD andBAR MILLSWIRE ROD MILLS
Mill stands High-speed wire rod blocks Sizing blocks for wire rod
(FRS®) Loop laying heads with
cooling conveyor (LCC®)
BAR MILLS
Mill stands Sizing systems for bars
- 3-roll reducing and sizing blocks (PSM®) - Hydraulically adjustable mill stands (ASC®)
Cooling lines
GARRETT COILERS
PROCESS CONTROL SYSTEMS
Technological control sys-tems
Process models
PRODUCTION PLANNING SYSTEMS
LIGHT SECTION MILLS LIGHT SECTION MILLS
ROLLING MILLS FOR LIGHT SECTIONS
Billet welding machines Housingless stands /
cantilever stands Hot shears Slitting equipment Water cooling sections Rebar quenching and self-
tempering systems (QST) High-speed delivery systems
(HSD®) Cooling beds Cold shears and saws Straightening machines
VERTICAL COMPACT COILERS (VCC®)
COMPACTING AND TYING MACHINES FOR WIRE ROD COILS
TYING MACHINES FOR BARS AND SECTIONS
COIL TRANSPORT SYSTEMS
ELECTRICAL SYSTEMS AND AUTOMATION
PROCESS CONTROL SYSTEMS
OPEN-DIE FORGING PRESSES
RAIL-BOUND FORGING MANIPULATORS
HYDRAULIC RADIAL FORGING MACHINES
SPECIAL PRESSES
Sheet and plate stretchers Cable sheathing presses Presses for carbon elec-
trodes
POWDER PRESSES
Hydraulic CNC presses (up to 12 axes)
Mechanical presses Hybrid presses Transport systems Tool adapter systems
(CPA technology) Adapter changing systems
EXTRUSION PRESSES
Extrusion and tube extrusion presses for light and heavy metals
Fully automated handling systems
at a glanceSMS MEER
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Open-die forging press with manipulator
Hydraulic radial forging machine
Hydraulic CNC powder press HPM 1200 E3
55 MN extrusion and tube extrusion press
HYDRAULIC PRESSESHYDRAULIC PRESSES
Ring blank press
Solid wheel rolling machine
at a glanceSMS MEER
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ROLLTECH Rings
Radial-axial ring rolling machine
SPKA 22400 clutch-operated screw press
AMP 4000 Dieformer
QW 850/2 cross roll
EP 2500 eccentric press
EUMUCO HASENCLEVERCLOSED-DIE FORGINGEUMUCO HASENCLEVERCLOSED-DIE FORGINGMACHINES FOR HOT FORGING AND SEMI-HOT FORGING
WEDGE PRESSESECCENTRIC PRESSESCRANK PRESSES
SCREW PRESSES Clutch-operated screw
presses Direct electrically driven
screw presses
HAMMERS Pneumatically and hydrau-
lically actuated Bridge hammers Horizontal counter blow
hammers
MECHANICAL HORI-ZONTAL UPSETTING MACHINES
Closed-die forging machines and tube upsetters
UPLINE AND DOWN-LINE FORMING ACCESSORIES
Forging rolls, cross rolls Mechanical and hydraulic
presses
SPECIAL MACHINES Electrical upsetting machines
(vertical and horizontal) Crankshaft twisters Cold and hot shears Double acting presses
PROCESS AND TOOL TECHNOLOGIES
Automatic die spraying units Automatic handling systems
(walking beams, robots, manipulators)
WAGNER BANNINGRING ROLLINGWAGNER BANNINGRING ROLLINGRING ROLLING MACHINES AND PLANTS
Radial and radial-axial ring roll-ing machines
Complete plants, including the necessary handling equipment
RING BLANK PRESSES
Of frame design with fixed workstations
Of frame, disc and column design with die shifting table
WHEEL ROLLING MACHINES AND LINES
Wheel rolling machines and combined ring and wheel rolling machines
Complete lines, including the necessary handling equipment
CLOSED-DIE ROLLING MACHINES AND LINES
Axial closed-die rolling machines
Radial closed-die rolling machines
Complete lines, including the necessary handling equipment
RING EXPANDERS
COLD DIE ROLLING MACHINES
SOFTWARE SYSTEMS
CARWIN ROLLTECH Rings, Wheels,
Flanges, Profile ROLLTRONIC PRESSTRONIC
at a glanceSMS MEER
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Loop laying head with ring forming chamber for wire rod coils up to 5 t
Planetary rolling mill
Horizontal continuous casters for cold-rollable strips
Vertical continuous caster for extrusion billets
COPPER PLANTSCOPPER PLANTS
FOR THE PRODUCTION OF SEMI-FINISHED PRODUCTS FROM NON-FERROUS AND PRECIOUS METALS
CASTING AND ROLLING PLANTS
Shaft melting furnaces Anode casting wheels Casting and shearing lines for
anodes, CONTILANOD®
Casting and rolling lines for wire rod, CONTIROD®
Casting and rolling lines for narrow strip, CONAS®
CONTIROD® is a registered trademark of Cumerio
Belgium
TUBE PLANTS Integrated copper tube
plants, directube®
Planetary rolling mills – PSW Cold pilger mills – KPW Tube drawing machines
(spinner blocks, continuous drawing machines with linear motor)
TECHNICA CONTI-NUOUS CASTING PLANTS
Complete copper casthouses Vertical continuous and semi-
continuous casting plants for extrusion billets, slabs and cold-rollable strips
Vertical continuous casting plants for precision casting (tubes, wire rod, bars and profiles)
Horizontal continuous casting plants for cold-rollable strips, extrusion billets, wire rod, tubes and bars
Horizontal continuous casting plants for cast iron, precious metals and special alloys
at a glanceSMS MEER
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SMS ELOTHERM
PLANTS FOR INDUC-TION HEATING AND HEAT TREATMENT
TUBES
High-frequency tube welding
Seam, full body and bright
annealing
Tubes and bar quenching and
tempering
Tube bending
Wire rod and bar re-heating
FORGING
Billet heating
Bar heating
HARDENING
Engine components
Drive train and power train
components
Large-diameter rings and
gears
SPECIAL APPLICATI-ONS
Strip heating
Strip stabilising
Induction stirring
Laser applications
SMS MEER S.P.A.
FURNACE PLANTS
Heating furnaces
Reheating furnaces
Holding furnaces
Rotary hearth furnaces
Quench and temper lines
The induction principle
Induction heating
Induction hardening
Heating furnace
HEAT TREATMENTHEAT TREATMENT
HERTWICH ENGINEERING
Continuous homogenising plants
Chamber-type homogenising furnaces
Ultrasonic testing equipment
Sawing plants
Stacking, marking and packing machines
Swarf briquetting presses
Charging machines
Horizontal continuous casters for
- Round bars, - Foundry and rolling ingots, - T bars - Busbars
Vertical continuous casters
Belt-type ingot casters
Compact-type remelt plants
New melting systems for chips and small scrap
Melting and casting furnaces for contaminated scrap
Electromagnetic liquid metal pumps and stirrers
Rotary tilting-type furnaces, HE-URTF 3-14
KNOEVENAGEL MACHINES
Ingot scalping machines with vertical and horizontal milling heads
Edge scalpers for aluminium slabs
Band saws for aluminium slabs
In-line scalpers for trapezoi-dal aluminium profiles
Continuous homogenising plant with transport facility
Horizontal continuous caster
Rotary tilting-type furnace
Ingot scalping machine
ALUMINIUM PLANTSALUMINIUM PLANTS
at a glanceSMS MEER
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SERVICESERVICE
When it comes to service, rely on the know-how of SMS Meer.
As your service partner we share our knowledge and manufacturing know-how with you.
We offer you customised concepts and tailored back-up support over the whole service life of your plant. With our OEM service packages, you safeguard the value of your plant for many years to come.
Our services offered are intended to increase the productivity and availability of your plant, improve the product quality and achieve a lasting reduction in operating costs.
OUR RANGE OF SUPPLIES AND SERVICES COVERS:
Erection and commissioning
Start-up support
OEM spare part and repair service
Health checks
Fact finding and plant optimisation
Maintenance management
Modernisation
Training programmes
Emergency service
WE LOOK FORWARD TO ADVISING YOU!
On-site support
Technical machine inspection
Service centre
Systematic analysis
at a glance
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Our orders are completed on schedule and within the budget to the satisfaction of the custo-mer. In order to achieve this, we have established an effective pro-ject management system within our organisation.
The whole project – from the initial discussion with the custo-mer through to the start of plant production – is managed and documented by us in detail.
Within the framework of our project control, requirements and objectives are defined jointly. The elaboration of a practicable time schedule for the project then permits close monitoring of the work progress in engineering, logistics, erection and commis-sioning of the whole production facility with interface manage-ment for control systems, auto-mation and data processing.
Our goal is high customer satis-faction, and we consider the following aspects to be crucial in achieving this:
Effective project handling
Efficient use of resources
Smooth interplay between the partners involved in the project
Punctual project completion
In this way we can ensure optimum results from the initial idea, through the quotation and order handling phase right up to the after-sales service.
PROJECT MANAGEMENTPROJECT MANAGEMENT
Optimum plant operation
Central project control
Permanent dialogue
CAD-based construction
Production at SMS Meer is specialised turning and milling technology and in the production of the large and high-value com-ponents of our key machines and plants.
Our modern workshops have top-level, comprehensive know-how in mechanical, electrical and hydraulic engineering and elec-tronics.
Production of the machines and equipment includes extensive test runs with production-related simu-lation of the process sequences.
THE STRONG POINTS OF OUR PRODUCTION ARE:
Highly qualified, experienced personnel
- Cost-effective production of the key components
- Combination of the com-ponents into functional units during works assembly, including test run
- Testing and documentation of the necessary technical basic data
High quality standards with certification to DIN ISO 9001
Continuous CAD / CAM process chain
PRODUCTIONPRODUCTION
Workshop assembly of an ingot scalper
Assembly of a 24” straightedge forming section
Alignment of an inductor
Roll adjustment for a stretch-reducing mill (SRM)
at a glanceSMS MEER
Hier steht die Bildunter-schrift der weiße Pfeil
at a glanceSMS MEER
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SERVICE CENTRESSERVICE CENTRES
SMS MEER GMBHOhlerkirchweg 66 41069 Mönchengladbach Germany Tel.: +49 (0) 2161 350-0 Fax: +49 (0) 2161 350-1667 [email protected]
Stockumer Straße 28 58453 WittenGermany Tel.: +49 (0) 2302 7098-0 Fax: +49 (0) 2302 7098-3356 [email protected] www.sms-meer.com
SMS MEER S.P.A. Via Udine, 103 33017 Tarcento (Udine), Italy Tel.: +39 0432 799111 Fax: +39 0432 784556 [email protected] www.sms-meer.com
HERTWICH ENGINEERING GMBH Weinbergerstraße 6 5280 Braunau, Austria Tel.: +43 (0) 7722 806-0 Fax: +43 (0) 7722 806-122 [email protected] www.hertwich.com
SMS DEMAG INNSE S.P.A. Via Milano 4 20097 S. Donato Milanese Milano, Italy Tel.: +39 02 2124-1 Fax: +39 02 2124-699 [email protected] www.innse.com
SMS ELOTHERM GMBHIn der Fleute 242897 RemscheidGermanyTel.: +49 (0) 2191 891-0 Fax: +49 (0) 2191 [email protected] www.sms-elotherm.com
SMS MEER SERVICE INC. 210 West Kensinger Drive Cranberry Township, PA 16066, USA Tel.: +1 724 553 3420 Fax: +1 724 741 0612 [email protected] www.sms-meer.us
SMS MEER SERVICE LLC. 192007, St. PetersburgTambovskaya ul. d.12, kv. 61, 62RussiaTel.: +7 812 718 80 98Fax: +7 812 718 80 99 [email protected]
SMS Meer is represented by subsidiaries and representative offices on every continent.
This proximity to the customer means that we can react quickly and flexibly to your needs.
Whatever your plans, whatever your problems, our experts will be glad to help you with further details and advice at any time. All you have to do is call!
WE’LL MAKE SURE YOU STAY AHEAD.
COMPETENCE CENTRESCOMPETENCE CENTRES
