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    . .

    .

    ..

    ,

    ..

    .

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    VALI DATI ON NOTI CE1

    23 Mar ch 1990

    ANSI / ASME B1. 2- 1983

    16

    May 1983

    ANST/ ASME Bl . 2- 1983, adopt ed on 25 Oct ober 1984, has been r evi ewednd determ ned

    t o be cur r ent .

    Cust odi ans:

    Ar my

    -

    AR

    Navy - AS

    Ai r Force

    -11

    Revi ew Act i vi t i es:

    .r. Ar my - AT, AV, GL,

    ME

    User Act i vi t y:

    Navy - EC

    Ci vi l Agency Coor di nat i ng Act i vi t i es:

    Commer ce - NI ST

    DOT - ACO, APM, FAA, FRA, NHT

    GSA

    -

    FSS, PLD

    HUD

    -

    HSRS

    J us t i ce - FPI

    NASA

    -

    J FK, LRC, MSF

    USDA - AFS

    Pr epar i ng Act i vi t y:

    DLA

    -

    IS

    AREA THDS

    DI STRI BUTI ON STATEMENTA. Appr oved f or publ i c r el ease; di st r i but i on

    s

    unl i m ted.

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    Errata

    to

    ANSI/ASME Bl.2-1983

    The Errata correction listed belowapplies

    to

    ANSI/ASME

    B1.2-1983,

    Gages and Gaging

    for Unified Inch Screw Threads.

    Page

    Location Change

    87 Table 11

    Under

    column 8, change thirdntry

    from

    .3744

    o

    .3739

    MAY 1992

    THE AMERICAN SOCIETY

    OF

    MECHANICAL

    ENGINEERS

    345 East 47th Street, New York, N.Y.

    10017

    N0058E

    yright ASME International

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    A N

    ASME B L - 2

    8 3

    A M E R I C A N

    2 5 7 5 5 3 2

    0 0 3 3 b 5 1

    43 - b

    N A T I O N A L

    S T A N D A R D

    Gages and Gaging for

    Unified Inch Screw Threads

    ANSI/ASME B1.2-1983

    ( R E V I S I O N OF AN SI B1.2-1974)

    S PONSOREDA N DP U B L I S H E DB Y

    T H E M E R I C A N O C I E T Y OF M E C H A N I C A L N G I N E E R S

    U n i t e d n g i n e e r i n g e n t e r 3 4 5 East 4 7 t h t r e e t e w o r k , N. Y. 1 001

    7

    7

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      ,  ,-` -`   ,  ,`   ,  ,`   ,`   ,  ,` ---

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    This Standard wi ll be revised when the Society approves the issuance

    of

    a

    new edition. There will

    be no addenda o r written interpretations

    of

    the requirementsof this Standard issued to this Edition.

    Date of Issuance: June

    15,

    1984

    This code or standard was developed under procedures accredited

    s

    meeting the criteria for Ameri-

    can National Standards. The Consensus Committee that approved the code or standard was balanced

    to assure that individuals from competent and concerned interests have had an pportunity to partici-

    pate. The proposed code or standard was made available for publ ic review and comment which pro-

    vides an opportunity for additional public inpu t from industry, academia, regulatory agencies, and in

    the public-at-large.

    ASMEdoes not "approve," rate,"or endorse"any tem, construct ion, proprietary device, or

    activity.

    ASME does not take any position with respect to the valid ity of any patent rights asserted in con-

    nection with any items mentioned in this document, and does not undertake o insure anyone utili zing

    a standard against liability for infringement

    of

    any applicable Letters Patent, nor assume any such

    lia-

    bili ty. Users of a code or standard are expressly advised that determination of the validity of any such

    patent rights, and the risk

    of

    infringement of such rights,

    is

    entirely their own responsibility.

    Partic ipation by federal agency representative(s) or person(s) affiliated with industry

    is

    not to be in-

    terpreted

    as

    government or ndustry endorsementof this code or standard.

    ASME does not accept any responsibil ity for interpretations of this document made by individual

    volunteers.

    No part of this document may be reproduced in any form,

    in an electronic retrievalsystem or otherwise,

    without

    the

    prior written permissionof the publisher,

    Copyright

    0

    1984 by

    THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

    Al l Rights Resewed

    Printed in U.S.A.

    yright ASME International

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    ASME B I - 2 8 3 2 5 7 5 5 1 2 OOll1653 2

    FOREWORD

    (This Foreword is no t part

    of

    Amer ican Nat iona l S tandard ANSVA SME 61.2-1983,

    Gages and Gaging for Un i f ied Inch Screw Threads.)

    American National Standards Committee B1 for the Standardization of screw threads

    was organized in 1920 as Sectional Committee B1 under the aegis of the American Engi-

    neering Standards Committee (later the American National Standards Association, then

    the United States of America Standards Institute and,as of.October 6, 1969, the American

    National Standards Institute, Inc.), with the Society of Automotive Engineers and the

    American Society of Mechanical Engineers as. oint sponsors.

    In 1982, American National Standards Committee B1 was reorganized as the ASME

    Standards Committee BI, and since then it has operated under the American Society of

    Mechanical Engineers Procedures t o produce and update standards which may become

    ANSI Standards after final approval by the American National Standards Institute.

    A declaration

    of

    accord with respect to the unification of screw threads was signed on

    November 18, 1948, by representatives of the services and industry of the United States,

    the United Kingdom, and Canada.The ANSI Unified Screw Thread Standard BI., through

    the quadripartite standardization greement (QST AG) 247, Unified Threads, is subject to

    an international standardization agreement through the instrumentality of the American-

    British-Canadian-Australian Army Standardization Program, which recognizes BI.

    I

    as

    a standard forUnified Threads when it is required to effect the interchangeability of parts

    and equipment between the armies of the participating nations.

    The first American National Standard for Screw Thread Gages and Gaging was pub-

    lished as ASA B1.2-1941 to supplement the parent Standard SA B1.l-1935, ScrewThreads

    for Bolts, Nuts, Machine Screws and Threaded Parts. That Standard was revised and re-

    published as a Unified Standard ASA Bl.1-1949 and again as ASA Bl.1-1960. The Uni-

    fied Gage Standard was republished as ASA B1.2-1951 and USA B1.2-1966.

    On February 9, 1973, a meeting was held by the Department of Commerce at the Na-

    tional Bureau of Standards, Washington, D.C., attended by representatives of government

    and industry screw thread interests. With the goal of eliminating parallel‘standards, those

    at the meeting recommended that theNBS Handbook H-28 be converted into a coordinat-

    ing document for government screw thread standards wherein sections of H-28 would be

    replaced by single page references to existing industry standards. It was further recom-

    mended that the chairmanof American National Standards Committee B1 set up a group

    to clearly define and establish identified levels of acceptability for screw threads.

    At an American National Standards Committee 1 meeting held on May 3, 1973, unani-

    mous approval was given to t he following motion: “The BI Committee recognizing the

    needs of industry for different levels of acceptability for screw threads, establishes new

    scopes for StandardsB 1.1 and B 1.2 and sets up a new standard, B1.3.” References to con-

    formance criteria were removed from ANSI B1.2-1974 and additional gages and gaging

    data were added to suit additional conformance requirements specified in ANSI B1.3 or

    other B1 thread documents.

    This new publication, designated ANSIIASME B1.2-1983, has had considerable new

    material added to cover the many options of gages and measuring equipment shown in

    ANSI B1.3, Screw Thread Gaging Systems for Dimensional Acceptability. I t has also re-

    ...

    111

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    ASME B 3 - 2 83

    2 5 7 5 5 3 2 OOL365q

    L

    applied HI and

    LO

    to function as NOT

    GO

    gages and has eliminated gages with pitch di-

    ameter outside product thread limits. ANSI B1.2 was approved by the ASME Standards

    Committee B1 on March 18, 1983.

    The proposed standard was submitted by the ASME Board of Standardization to the

    American NationalStandardsInstitute. It was approved and formally designated an

    American National Standard

    on

    May

    16, 1983.

    iv

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    ASMESTANDARDSCOMMITTEE

    B I

    Standardization and Unification

    of

    Screw Threads

    (The fol lowing is the roster f the Commi t tee a t the t ime o f approva l o f th is S tandard.)

    OFFICERS

    D. J. Emanuell i , Chairman H.

    W.

    Ell ison, Vicehairman

    C. E. Lynch,

    Secretary

    COMMITTEE

    P E RS O NNE L

    AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC.

    G. G . Gerber, McDonnel l Douglas, St. Louis, M issouri

    H. Borrman, Alternate, Sperry Gyroscope Division, Grea t Neck, Ne w York

    AMERICAN IRON AND STEEL INSTITUTE

    F.

    Dallas,

    Jr.,

    Saw hil l Tu bular Division, Sharon, P ennsylvania

    AMERICAN MEASURING TOO L MANUFACTURERS ASSOCIATION

    D.

    Dodge, Pennoyer-Dodge Company, Glendale, California

    C .

    W.

    Jatho,

    Alternate,

    Ame rican Measu ring Tool Manufacturers Association, Bi rmingham, Michigan

    AMERICAN PIPE FllT lNG S ASSOCIATION

    W. C. Farrell , Stockham Valves and Fittings, Birmingham, Alabama

    DEFENSE INDUS TRIAL SUPPLY CENTER

    E. Schw artz, Defense Industria l Supp ly Center, Philadelphia, P ennsylvania

    F. S.

    Ciccarone,

    Alternate,

    Defen se Industrial Supply Center, Philadelphia, Pennsylvania

    ENGINE MANUFACTURER S ASSOCIATION

    G.. A. Russ, Cum mins Engine Company, Columbus, Indiana

    FARM AND INDUSTRIAL EQUIPMENT INSTITUTE

    J. F. Nagy, Ford.Motor Company, Dearborn, Mich igan

    INDUST RIAL FASTENERS INSTITUTE

    R .

    B . Belford , Indus trial Fasten ers Institute, Cleveland, Ohio

    R. M.

    Harris, Bethlehem Steel Company, Lebanon, Pennsylvania

    K . E. Mc Cullo ugh , SPS Technologies, Inc., Je nkintown, Pennsylvania

    J.

    C. Mc Mu rray , Russel l, Burd sal l and Wa rd nc., Mentor, Ohio

    J. A.

    Tri l l ing, Holo-Krome Company, We st Hartford, Connecticut

    E. D. Spengler, Alternate, Bethlehem Steel Company, Lebanon, Pennsylvania

    MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FllTlNG INDUSTRY

    W. C. Farrel l , Stockham Valves and Fitting, Birmingham, Alabama

    MET AL CUTTING TOOL INSTITUTE (TAP AND DIE DIVISION)

    N. F. Nau, Union/Butterf ie ld, Athol , Massachusetts

    A.D. Shepherd, Jr., Alternate, Union/Butterf ie ld, Derby Line, Vermon t

    NATIO NAL AUTOMATIC SPRINKLER AND FIRE CONTROL ASSOCIATION, INC.

    W.

    Testa, Grinne ll Fire Protec tion System s Company, Inc., Providence, Rhode Island

    R .

    P. Fleming,

    Alternate,

    Nationa l Automa tic Sprinkler and Fire Co ntrol Asso ciation, nc., Patterson, N ew York

    V

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    A S M E

    8 3 . 2

    83

    M

    2 5 9 5 5 3 2 0 0 1 3 6 5 b

    8 M

    NATIO NAL ELECTRICAL MANUFACTURERS ASSOCIATION

    J.

    L. Gri ff in, W heatland Tube Company, Wheatland, Pennsylvania

    J. B. Levy, G eneral Electric Company, Schenectady, N ew York

    F. F. Weingruber, Westinghouse Electric Corp., Pittsburgh, Pennsylvania

    W .

    R .

    Wi l l i fo rd ,

    Alternate

    National Electr ical M anufacturers Association, W ashington, D.C.

    NATIONAL MACHINETOOL BUILDERS ASSOCIATION

    R .

    J.

    Sabatos, The Cleveland Twist Dri l l Company, Cleveland, Ohio

    D.

    R .

    Stoner, Jr., Teledyne Landis Mach ine, Wayneshoro, Pennsylvania

    NATIONAL SCREW M ACHIN E PRODUCTS ASSOCIATION

    T. S . Meyer, Fischer Spe cial Manuf actu ring Company, Cold Spring, Kentucky

    H.

    A . Eichstaedt, Alternate Nationa l Screw Ma chine Produc ts Association, Brecksvil le, Ohio

    SOCIETY OF AUTOMOTIVE ENGINEERS

    H. W. El l ison, General Motors Technical Center, Warren. M ichigan

    SOCIETY OF MANUFACTURING ENGINEERS

    D.

    Davidson, Morse/Hem co Corporation, Holland, Michiga n

    TUBULAR RIVET AND MACHINE INSTITUTE

    R . M. Byrne, Indus try Service Bureaus, Inc., Wh ite Plains, New York

    U.S. DEPARTMENT OF THE AIR FORCE

    R . P. Stewart, Wright-Patterson, Ohio

    U S . DEPARTMENT OF THE ARM Y

    F. J. Clas, U S . Department of the Army, W atervliet, N ew York

    J.

    C rowl ey , U S . A rm y Ma te r i a lDevelopment and Readiness Command, Alexandria, Virginia

    F.

    L. Jones, Alternate U.S. Army Missle Command, Redstone Arsenal, Alabama

    U S . DEPARTMENT OF DEFENSE

    E. Schwartz, Defense Industrial Supply Center, Philadelphia, Pennsylvania

    U. S. DEPARTMENT OF THE NAVY

    C. T. G ustafson, Portsmouth Naval Shipyard, Portsmouth, New Hampshire

    INDIVIDUAL MEMBERS

    C. T. Appleton, Jefferson, Massachusetts

    J.

    Boehnlein, PMC Industr ies, Wickl i ffe, Ohio

    R . Browning , Southern Gage Company, Erin, Tennessee

    R . S. Cham erda, The Johnson Gage Company, Bloomfield, Connecticut

    J. F.

    Cramer, Des Moines, Washington

    E. W. Dresc her, Lancaster, Pennsylvania

    D.

    J.

    Emanuel l i , Greenfield Tap and Die, Greenfield, Massachusetts

    C . G. Erickson, Colt Industries - ter l ing Die Operation, West H artford, Connecticut

    S.

    I. Kanter, P.E., The Hanson-Whitney Company, Hartford, Connecticut

    R . W.

    Lamp ort, Th e V an Keuren Company, Watertown, Massachusetts

    A.

    R .

    Machel l ,

    Jr,,

    Xerox Corp., Rochester, Ne w York

    A. E.

    Masterson, Watervl iet, New York

    R . E. Mazzara, Ge ometric Tool, Ne w Haven, Connecticut

    P. V. Pastore, Regal Beloit Corp., So uth Beloit, Il l inois

    M. M. Schu ster, Hi-She ar Corporation, Torrance, California

    A.

    G. Strang, Boyds, Maryland

    A.

    F.

    Thibodeau, Swanson Tool Man ufacturing, lnc., We st Hartford, Connecticut

    J.

    W.

    Turton, The Bendix Corp., Greenfield, Massachusetts

    Subcommittee

    B I .2

    - Screw Thread Gages and Gaging

    R .

    Browning, Chairman Southern Gage Company, Erin, Tennessee

    A. F. Thibodeau, Secretary Swanson Tool Manufacturing, Inc., West Hartford, Connecticut

    P.

    F.

    Bitters, Greenfield Tap and Die, Greenfield, Massachusetts

    J. Boehnlein, PMC Industr ies, Wickl i ffe, Ohio

    vi

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    D. Cadieux, Greenfield Tap and Die, Greenfield, Massachusetts

    R .

    S.

    Chamerda, The Johnson Gage Company, Bloomfield, Connecticut

    M.

    Davidson, Morse/Hemco Corp.. Holland, Michigan

    D. Dodge, Pennoyer-Dodge Company, Glendale, California

    H. W. Ellison, General Motors Technical Center, Warren, Michigan

    J.

    J.

    Fiscella, Latham, New York

    G. Garcina, Indianapolis, Indiana

    C. T. Gustafson, Metrology Laboratories Division, Portsmouth, New Hampshire

    S.

    1. Kanter, The Hanson-Whitney Company, Hartford, Connecticut

    R .

    W.

    Larnport, The Van KeurenCompany, Watertown, Massachusetts

    A.

    E.

    Masterson, Watervliet, New York

    K. E. McCullough, SPS Technologies, Inc., Jenkintown, Pennsylvania

    J.

    C. McMurray , Russell, Burdsall and Ward, Inc., Mentor, Ohio

    J.

    Preziosi, Amerace-Esna Corp., Union, New Jersey

    M. M.

    Schuster, Hi-Shear Corp., Torrance, Califo rnia

    E.

    Schwarfz, Defense Industrial Supply Center, Philadelphia, Pennsylvania

    A. G. Strang, Boyds, Maryland

    J. W. Turton, The Bendix Corp., Greenfield, Massachusetts

    A. Zaverucha, McM ellon Brothers, Stratford, Connecticut

    Task Group

    B I.I -

    Gages and Gaging

    for

    Metric

    M

    Screw Threads

    C.

    G.

    Erickson,

    Chairman,

    West Hartford, Connecticut

    R .

    Browning,

    Secretary,

    Southern Gage Company, Erin, Tennessee

    R.

    S.

    Charnerda, The. Johnson Gage Company, Bloomfield, Connecticut

    M. Davidson, H. E. Morse Company, Holland, Mich igan

    D. Ernanuelli , Greenfield Tap and Die, Greenfield, Massachusetts

    S.

    1. Kanter, The Hanson-Whitney Company, Hartford, Connecticut

    R .

    W. Lamport, The Van Keuren Company, Watertown, Massachusetts

    K. E. McCullough, SPS Technologies, Inc., Jenkintown, Pennsylvania

    J.

    C. McMurray, Russell, Burdsall, and Ward, Inc., Mentor, Ohio

    E.

    Schwartz, Defense Industrial Supply Center, Philadelphia, Pennsylvania

    A.

    G. Strang, Boyds, Maryland

    V i i

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    A S M E B I - 2 83 m

    2 5 7 5 5 3 2

    0033658

    3

    m

    CONTENTS

    ...

    Foreword ........................................................................

    111

    Standards Committee Roster

    .......................................................

    V

    1

    Introduction

    ................................................................ 1

    1.1 References

    .............................................................

    1

    1.2 Classification ........................................................... 1

    1.3 Federal Government Use ................................................. 1

    2

    Basic Principles

    ............................................

    ;

    . . . . . . . . . . . . . . . .

    1

    2.1 Accuracy in Gaging ..................................................... 1

    2.2 Limitations of Gaging

    ................................................... 1

    2.3 Determining Size of Gages

    ...............................................

    10

    2.4 Standardemperature ................................................... 10

    3 General Practice ............................................................

    10

    3.1 General Design ......................................................... 10

    3.2 Types

    of

    Gages ......................................................... 10

    3.3 Interpretation of Tolerances

    ..............................................

    10

    3.4 Direction of Tolerances on Gages

    .......................................... 10

    3.5

    Standardhread Gage Tolerances ......................................... 11

    3.7 Tolerances on Half-Angle

    ................................................

    11

    3.8 Check of Effect of Lead andFlank Angle Variations onProduct Thread

    .......

    11

    3.9 Calibration Requirements andtandards

    ...................................

    11

    3.6 Tolerance on Lead

    ......................................................

    11

    4 Types of Gages for Product InternalThread ..................................

    4.1 GO Working ThreadPlug Gages

    ..........................................

    4.2 NOTGO (HI) ThreadPlug Gages

    .........................................

    4.3 Thread Snap Gages

    -

    O Segments or Rolls

    ..............................

    4.4 Thread Snap Gages

    -

    OT GO (HI) Segments or Rolls .....................

    4.5 Thread Snap Gages Minimum Matehal: Pitch Diameter Cone and

    4.6 Thread Snap Gages

    -

    Minimum Material: Thread Groove Diameter

    Vee ..................................................................

    Type

    ................................................................

    4.7 Thread-Setting Solid Ring Gages

    ..........................................

    4.9 Snap and Indicating Gages to Check Major Diameter of Internal Thread

    .......

    4.10 Functional Indicating Thread Gages for Internal Thread

    ......................

    4.11 Minimum-Material Indicating Thread Gages for Internal Thread

    ...............

    4.12 Indicating Runout Thread Gage for Internal Thread

    .........................

    4.13 Differential Gaging

    ......................................................

    4.8 Plain Plug. Snap. and Indicating Gages to Check Minor Diameter of

    InternalThread .......................................................

    11

    11

    13

    14

    20

    20

    23

    24

    24

    28

    28

    33

    33

    37

    ix

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      ,`   ,  ,  ,  ,` ` `   ,`   ,  ,-` -`   ,  ,`   ,  ,`   ,`   ,  ,` ---

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    4.14 Pitch Micrometers ...................................................... 39

    4.15 Thread-M.easuring Balls

    ..................................................

    39

    4.16 OpticalComparatornd Toolmaker’s Microscope

    ...........................

    39

    4.17 Profileracingnstrument

    ...............................................

    40

    4.18 Surface Roughness Equipment ............................................ 40

    4.19 Roundnessquipment ................................................... 40

    4.20 Miscellaneous Gages and Gaging Equipment ................................ 40

    5 Types

    of

    Gages for Product External Thread

    .................................. 40

    5.1 GOWorkingThread Ring Gages

    ..........................................

    40

    5.2 NOT GO (LO) ThreadRing Gages

    ........................................

    128

    5.3 Thread Snap Gages O Segments or Rolls

    ..............................

    129

    5.4 Thread Snap Gages - OTGO (LO) Segments or Rolls .................... 131

    5.5 ThreadSnap Gages one nd Vee

    ......................................

    133

    5.6 Thread Snap Gages -Minimum Material: Thread Groove Diameter Type

    .....

    133

    5.7 Plain Ring and Snap Gages to Check Major Diameter of Product

    ExternalThreads

    ......................................................

    133

    5.8 Snap Gages forMinor Diameter of ProductExternalThreads .................

    135

    5.9 Functional ndicatingThread Gages for ExternalThread ..................... 135

    5.10 Mimimum-Material ndicatingThread Gages for ExternalThread

    .............

    139

    5.12 Differential Gaging ...................................................... 139

    5.13 WToleranceThread-Setting Plug Gages ................................... 143

    5.14 Plain Check Plug Gages for Thread Ring Gages

    .............................

    148

    ExternalThreads

    ......................................................

    148

    5.16 Indicating Gages to Check MinorDiameter

    of

    ExternalThread

    ...............

    148

    5.17 Thread Micrometers .................................................... 159

    5.18 Thread-Measuring Wires

    .................................................

    159

    5.19 Optical Comparator nd Toolmaker’s Microscope

    ...........................

    159

    5.20 Profile Tracingnstrument

    ...............................................

    160

    5.21 Electromechanical Lead Tester ............................................ 160

    5.22 Helical Path Attachment Used With GO Type Thread Indicating Gage

    .........

    160

    5.23 Helical Path Analyzer

    ...................................................

    160

    5.24 Surface Roughness Equipment

    ............................................

    161

    5.25 Roundness Equipment

    ...................................................

    161

    5.26 Miscellaneous Gages andGagingEquipment

    ................................

    161

    5.11 IndicatingRunout Gage forExternalThreads

    ..............................

    139

    ‘5.15 Indicating Plain Diameter Gages-Major Diameter

    of

    Product

    Figures

    1Maximum-MaterialGOFunctional Limit

    .........................................

    12

    2PartialEndThreadsand Chip Grooves

    ...........................................

    14

    3

    NOTGO HI) FunctionalDiameter Limit

    ........................................

    16

    4ThreadSnap Gages -Maximum-Material GO Functional Limit ................... 19

    5Thread Snap Gages- OT GO HI)FunctionalDiameter Limit

    ...................

    21

    6 Thread Snap Gages

    -

    Minimum-Material Pitch Diameter Limit

    -

    one and Vee

    . . . . .

    22

    7Thread Snap Gages Minimum-Material Thread Groove Diameter Limit

    ...........

    23

    8Thread Form of Solid Thread-Setting Ring Gages .................................. 26

    9MinorDiameter Limit

    -

    ylindrical Plug Gages

    ..................................

    27

    10 Indicating Plain Diameter Gages-Max.-Min. Minor Diameter Limit

    11 Snap and Indicating Diameter Gages

    -

    Max.-Min. Major Diameter

    and Size ................................................................... 29

    Limit and Size

    ..............................................................

    30

    X

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    A S M E

    BL.2

    83 W

    2595512 O O l l b b O T

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    Indicating Thread Gages.aximum-Material GO Functional Limit and Size ......

    Indicating Thread Gages.inimum-Material Pitch Diameter Limit and

    Size.one and Vee .......................................................

    Indicating Thread Gages.inimum-Material Pitch Diameter Limit

    and Size-BallandR adius .................................................

    Indicating Thread Gages

    -

    iameter Runout

    -

    Minor to Pitch

    .....................

    Indicating Thread Gages- ifferentlal Gaging ........: .........................

    Inside Micrometer, Caliper Type

    ................................................

    Maximum..M aterial GO Functional Limit

    ........................................

    NOT GO (LO) Functional Diameter Limit .......................................

    Thread Snap Gages

    -

    Maximum-Material GO Functional Limit ...................

    Thread Snap Gages

    -

    OT GO (LO) Functional Diameter Limit ...................

    Thread Snap Gages

    -

    Minimum-Material Pitch Diameter Limit one and Vee

    .....

    Thread Snap Gages

    -

    Minimum-Material Thread Groove Diameter Limit

    ...........

    Major Diameter Limit

    .........................................................

    Minor Diameter Limit Snap Type

    ................................................

    and Size ...................................................................

    andsize-ConeandVee ....................................................

    Limit and Size

    ..............................................................

    Indicating Thread Gages-Maximum-Material GO Functional Diameter Limit

    Indicating Thread Gages

    -

    Minimum-Material Pitch Diameter Limit

    Indicating Thread Gages Minimum-Material Thread Groove Diameter

    Indicating Thread Gages- iameter Runout-Major to Pitch

    .....................

    Indicating Thread Gages- ifferential Gaging

    ...................................

    Thread Form of Truncated Thread-Setting Plug Gages

    .............................

    Thread Form of Full-Form Thread-Setting Plug Gages

    ............................

    Indicating Plain Diameter Gage

    -

    Max.-Min. Major Diameter Limit and Size ........

    Indicating Diameter Gages-Max.-Min. Minor Diameter Limit and Size

    ............

    Indicating Gage ..............................................................

    ndicating Gages- elical Pa th Attachment Used With GO Type

    31

    34

    35

    36

    38

    39

    127

    129

    130

    132

    134

    135

    136

    137

    138

    140

    141

    142

    144

    146

    147

    149

    150

    160

    Tables

    1 Screw Thread Gages and Measuring Equipment for External Product

    2 Screw Thread Gages and Measuring Equipment for Internal Product

    Thread Characteristics ......................................................

    2

    Thread Characteristics ......................................................

    6

    3 Recommended Widths for Chip Grooves ........................................ 13

    ThreadedandPlain Gages for Unified Externaland nternalThreads ............. 15

    Setting Gages for Unified Thread Working Gages .............................. 17

    6 X Gage Tolerances forThread Gages

    ............................................

    18

    7W Gage Tolerances forThread Gages

    ...........................................

    25

    9Constants orComputingThread Gage Dimensions

    ...............................

    32

    Screw Threads - imits of Size ............................................. 41

    and 3B UnifiedScrew Threads- imits of Size ............................... 83

    4 Specifications and Format for Tables 10 and 11- imits of Su e of

    5

    Specifications and Format for Tables 10 and 11- imits of Size

    of

    Thread-

    8

    Gage Tolerances for Plain Cylindrical Gages .....................................

    28

    10

    Gages for Standard Thread Series. Classes 1A. 2A. 3A. 1B. 2B. and 3B Unified

    11 Setting Gages for Standard Thread Series. Classes 1A. 2A. 3A. 1B. 2B.

    12 Calibration Requirements and Standards for X Tolerance Thread Gages.

    Indicating Gages. Plain Gages. and Measuring Equipment for External

    ProductThreads ............................................................ 151

    xi

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            `  ,  ,

            `        `  ,  ,

            `  ,  ,  ,

            `  ,  ,

            `  ,  ,  ,  ,

            `        `        `  ,

            `  ,  ,    -        `    -        `  ,  ,

            `  ,  ,

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    13 Calibration Requirements and Standards for

    X

    Tolerance Thread Gages.

    Indicating Gages. Plain Gages. and Measuring Equipment for Internal

    Producthreads

    ...........................................................

    155

    14 Calibration Requirements for Thread-andPlain-Setting Gages ..................... 159

    Appendices

    A Calibration and Inspection of Limit Gages. Snap Gages. Indicating Gages.

    and Measuring Instruments

    Al General

    ................................................................

    163

    A2 Threadlug Gage Calibration ............................................ 163

    A3 ThreadRing Gage Inspection ............................................ 164

    A4 Plainlug Gage Calibration

    .............................................

    167

    A5 PlainRing Gage Calibration ............................................. 168

    A6 Plainnap Gages ....................................................... 168

    A7 Rolls With Zero Lead Thread Form Used on Snap and Indicating

    Gages

    ...............................................................

    168

    A8 Inspecting PeripheralContacting Segments Used on External

    ProductThread

    ......................................................

    168

    A9 Inspection

    of

    ThreadContact Segments Used on

    InternalProductThread ............................................... 170

    A10 Check for Magnification Discrepancies Due to Indicating

    System Linkage

    ......................................................

    170

    Al

    1

    Calibration of Dial nd Electronic Indicators .............................. 170

    A12 Assessment of Surface Quality

    ...........................................

    171

    B

    Metrology

    of 60

    deg

    .

    Screw Threads

    ........................................ 173

    B1 Wire Method of Measurement of Pitch Diameter (Thread Groove

    Diameter)

    .....................................

    i ...................... 173

    B2 Size of Wires

    ...........................................................

    173

    B4 Methods of Measurement UsingWires

    ....................................

    176

    B5 Standard Specification for Wires and StandardPractice in Measurement

    of Wires of60 deg Threads

    ............................................

    176

    B6 General Formula or Measurement of Pitch Diameter

    .......................

    177

    B7 Simplified Formula for Pitch Diameter

    ....................................

    177

    B8 Setting Measuring Instruments With Variable Measuring Force . . . . . . . . . . . . . . . 178

    B9 Thread Balls ........................................................... 178

    B10 Internal itch Diameter Measurement

    .....................................

    179

    B3 Methods of Measuring Wires Considering the Effect of Deformation . . . . . . . . . . 173

    Figure

    B1 A Three-Wire Method of Measuring Pitch (Thread Groove)

    Diameter of ThreadPlug Gages ............................................. 174

    Tables

    Al

    Minimum

    Magnification ....................................................... 164

    A2 60 deg. Included Thread Angle

    .................................................

    165

    A3 Lengths of AGD Taperlock and Trilock Thread Plug Gage Blanks

    A4 Lengths of AGD Thread Ring Gage Blanks and Total Thread Lengths

    Selected FromANSI B47.1

    ..................................................

    166

    of Standard Truncated-Setting Plug Gage Blanks Selected from ANSI

    B47.1 ..................................................................... 169

    B1 Thread-Measuring Wires for 60 deg Screw Threads .............................. 175

    and Wire Calibration. and Cylindrical Diameter for Wire Calibration

    . . . . . . . . . . . . . . . . . . . .

    176

    Measurementnd Ball Calibration

    ...........................................

    179

    B2 Measuring Force for Over-Wire Measurements of External Pitch Diameter

    B3 Measuring Force Over Balls for Internal Pitch Diameter

    xii

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            `  ,  ,  ,  ,

            `        `        `  ,

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            `  ,  ,

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    ANSI/ASME

    61.2-1983

    A NAMERICANNATIONAL STANDARD

    AN AMERICAN NATIONAL TANDARD

    GAGES AND GA GING FOR UNIFIED INCH SCREW THREADS

    1 INTRODUCTION

    This Standard provides essential specifications and

    dimensions for the gages used on Unified inch screw

    threads (UN and UNR thread form), and covers the

    specifications and dimensions for the thread gages

    and measuring equipment listed in Tables 1 and . The

    basic purpose and use of each gage are also described.

    1,I References

    The latest editions of the following documents form

    a part

    of

    this Standard, to he extentspecified herein.

    American National Standards

    ANSI B1.l

    ANSI B1.3

    ANSI B1.7

    ANSI B46.1

    ANSI B47.1

    ANSI B89.1.6

    ANSI B89.1.9

    ANSI B89.3.1

    Unified Inch Screw Threads (UN

    and UNR Thread Form

    Screw Thread Gaging Systems for

    Dimensional Acceptability

    Nomenclature, Definitions, and

    Letter Symbols for Screw Threads

    Surface Texture: Surface Rough-

    ness, Waviness, and Lay

    Gage Blanks

    Measurement of Qualified Plain

    Internal Diameters for Use

    as

    Master Rings and Ring Gages

    Precision Inch Gage Blocks for

    Length Measurement (Through 20

    in.)

    Measurement of Out-of-Round-

    ness

    for Federal Services, Section 6, the use of this Stan-

    dard by the federal governmentwill

    be

    subject to all re-

    quirements and limitations of FED-STD-H28/6.

    2 BASIC PRINCIPLES

    2.1 Accuracy n Gaging

    Thread plug gages are controlled by direct measur-

    ing methods. Thread ring gages, thread snap limit

    gages, and indicating thread gages are controlled by

    reference to the appropriate setting gages or direct

    measuring methods or both.

    2.2 Limi tations of Gaging

    2.2.1 Product threads accepted by a gage of one

    type may be verified by other types. It is possible,

    however, that parts which are near a limit may be ac-

    cepted by one type and rejected by another. Also, it

    is possible for two individual limit gages of the same

    type

    to

    be at opposite extremes of the gage tolerances

    permitted, and borderline product threads accepted

    by one gage could be rejected by another. For these

    reasons, a product screw thread is considered accep-

    table when it passes a test by any of the permissible

    gages in ANSI B1.3 for the gaging system specified,

    provided the gages being used are within the toler-

    ances specified in this Standard.

    1.2 Classification

    In this Standard, the term NOT GO, previously

    known as H I and LO, is used to identify functional

    diameter thread gages.

    1.3 Federal Government Use

    When this Standard is approved by the Depart-

    ment of Defense and federal agencies and is incorpo-

    rated into FED-STD-H28/6,Screw Thread Standard

    I

    2.2.2 Gaging large product external and internal

    threads equal to or greater than 6.25

    in.

    nominal size

    with plain and threaded plug and ring gages presents

    problems for technical and economic reasons. In

    these instances, verification-may be based on use of

    modified snap or indicating gages or measurement of

    thread elements. Various types of gages or measur-

    ing devices in addition to those defined in this docu-

    ment are available and acceptable when properly cor-

    related to this Standard. Producer and user should

    agree on the method and equipment used.

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    A S M E B 1 . 2

    83

    M 2 5 7 5 5 1 2 0 0 1 1 b b 3 5

    H

    GAGES AND GAGING FOR

    UNIFIED INCH SCREW THREADS

    -

    \

    ANSVASME 61.2-1

    983

    AN AMERICAN NATIONAL STANDARD

    TABLE

    1

    S CREW THRE A D GA GE S A ND ME A S URING E QUIP ME N T FOR

    EXTERNAL PRODUCT THREAD CHARACTERISTICS

    T

    Unif ied Inch Threads

    NOT

    GO

    Functional

    Diam.

    Maximum

    Material

    CO

    I

    -

    -uric.

    Limit

    Func. Func.

    Limit I

    Size

    hread Gages

    and

    Measuring Equipment

    1 Split or Solid Threaded Rings (ANSI 847.1)

    1.1 GO

    1.2

    NOT GO (LO)

    e

    2 Thread SnapGages

    2.1 G O

    segments

    2.2 NOT

    G O (LO)

    segments

    2.3

    G O

    rolls

    2.4 N O T G O

    (LO)

    rolls

    e

    2.5 Minimum material

    -

    itch diameter type-cone and ee

    2.6 M in im um material -th read groove diameter

    type- one only

    3 Plain Diameter Gages

    3.1 Plain cylindrical ring for major diameter

    3.2 Major diameter snap type

    3.3 Mi no r diameter snap type

    3.4 Maximum and minimum major diameternap type

    3.5 Maximum and min imum minor diameter nap type

    4

    Indicating Thread Gages

    Having either two contacts at 180 deg. or three contacts

    a t 120 deg.

    4.1 G O segments

    e

    e

    e e

    .3 G O rolls

    e

    4.5 Minimum

    mater ia l -p i t chd iameter type-coneandvee

    4.6 M in im um material- hread groove diameter type

    - one only

    4.7 Major diameter and pitch diameter runoutage

    2

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    GAGES AND GAGING FOR

    UNIFIED INCH SCREWTHREADS

    ' ASME 8 1 . 2

    83 W

    2 5 7 5 5 1 2 0011664 7 =

    A N S V A S M E 61.2-1983

    . AN AMERICAN NATIONAL STANDARD

    3

    -7

    Surface

    Texture

    N

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            `  ,  ,

            `        `  ,  ,

            `  ,  ,  ,

            `  ,  ,

            `  ,  ,  ,  ,

            `        `

            `  ,

            `  ,  ,    -        `    -        `  ,  ,

            `  ,  ,

            `  ,

            `  ,  ,

            `    -    -    -

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    A S M E 81.2

    8 3

    2 5 7 5 5 3 2 0 0 1 L b b 5

    9

    ANSIIASME B1.2-1983

    AN AMERICAN NATIONALSTANDARD

    GAGES AND GAGING

    FOR

    UNIFIED

    INCH

    SCREW THREADS

    TABLE

    1

    SCREW TH READ GAGES AND MEA SURING EQUIPMEN T FOR

    EXTERNAL PRODUCT T HREA D CHA RAC TERISTICS (CONT'D)

    T

    Unified Inch Threads

    T

    Minimu m Material

    aximum

    Material

    GO

    NOT

    GO

    Functional

    Diameter

    T

    hd. Groove

    Diam.

    itch Diam.

    Func

    Size

    Func.

    l im i t

    Func.

    Func.

    limit Size

    hread Gages

    and

    Measuring Equipment

    l imit

    C1

    -

    .8 D i f f e r en t i a l s egm en t o r roll

    ( G O

    pr o f i l e f o r one p i t chn l ength) used in com binat ion

    with a

    G O

    i nd i ca t i ng gage t o y i e l d a d i am e t e r equ i va l en t

    for var iat ion in lead ( including uniformity of helix);

    and a minimum mater i a l i ndicat ing gage to y i e ld a

    diameter equivalent for var i a t ion n f l ank angle

    5 ndicat ing Plain Diame terGages

    5.1 Major d i ameter t ype

    5 .2 M i no r d i am e t e r t ype

    6 Pi tch Microme ter Wi th Standard Contact s Approxim ate ly

    ~ ~~~~~

    NOT G O

    (LO)

    P ro fi le ] C on e a nd Vee

    7

    Pitch MicrometerWi thModi f i edContact s Approximate ly

    P it ch D i am e t e r C on t ac t ] C one and V ee

    8

    Thread-Measur ing Wi res Wi th Sui t able Measur ing Means

    e

    e e

    O pt i ca l C om par a t o r and T oo l m ake r ' s M i c r os cope W i t h

    Sui table Fixtur ing

    1 0 Profile Tracing Equipmen t With Sui table Fixtur ing

    A

    11

    Lead Measur ingMachineWi thSui tableFixtur ing

    1 2 Hel i cal Path At t achment Used Wi th GOType Indicat ing Gage

    i

    3HelicalPathAnalyzer

    14 P la in M i c r om e t e r and C a l i pe r s

    -

    Modi f i ed As Requi r ed

    15Sur faceM eas u r i ngE qu i pm en t

    4

    6

    R oundnes squ i pm en t

    I

    L

    NOTE:

    (1) Maximum minor d i ameter l imi t is a c c e p t a b l e w h e n p r o d u c t p a s s e s G O g a g e on U N and UNR threads .

    4

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       -   -       `

           `

           `       `

           `

           `

           `

           `       `       `

           `

       -       `   -       `

           `

           `

           `

           `   -   -   -

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    ASME

    B L - 2

    83

    2 5 7 5 5 3 2 O O L l b b b 0

    m

    ANSVASME

    B1.2-1983

    AN AMERICANNATIONALSTANDARD

    i<

    F

    3

    .

    - ~.~

    ~ _ _ _ _ _

    GAGES AND GAGING FOR

    UNIFIED NCHSCREWTHREADS

    TABLE 1 SCREW T HREAD G AGES AN D MEASUR I NG EQ UI PMENT F O R

    EXTERNAL PRODUCT THREAD CHARA CTERISTICS (CONT'D)

    Roundness of

    Pitch Cylinder

    Taper

    of Pitch

    Cylinder

    l ead

    Incl. Flank

    Helix Angle

    Size Variation Variation

    -_

    Major

    Diameter

    Minor

    Diameter

    Diam.

    Runout

    Major

    to Pitch

    Size

    Surface

    Texture

    N

    Root

    Rad.

    L

    l im i timit

    I2

    1

    Size

    e

    e

    e

    K 1

    M

    e

    e

    5

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    ANSVASME

    61.2-1

    983

    AN AMERICAN NATIONAL STANDARD

    GAGES AND GAGING

    FOR

    UNIFIED INCH SCREW THREADS

    TABLE

    2

    S CREW THRE A D GA GES A ND M E A S U RING E QUIP ME NT F OR

    INTERNAL PRODUCT THREAD CHARACTERISTICS

    Thread Gages

    and

    Measuring Equipment

    1

    Threaded

    Plugs

    (ANSI 847.1)

    1.1 GO

    1.2 NOT

    GO (HI)

    2 Thread SnapGages

    2.1

    GO

    segments

    2.2 NOT G O (HI) segments

    2.3

    GO

    rolls

    2.4 NOT

    GO (HI)

    rolls

    2.5 Mi ni mu m material

    -

    itch diameter type - one

    and vee

    2.6 Mi ni mu m material

    -

    hread groove diameter type

    -

    one only

    3 Plain Diameter Gages

    3.1

    Plain cylindrical plugs for mino r diameter

    3.2 Ma jo r diameter snap type

    3.3 Mi no r diameter snap type

    3.4 Maximu m and minimum major diamet er snap type

    3.5 Maximu m and minimu m minor diamete r snap type

    4

    indicating Thread Gages

    Having either tw o contacts at 180 deg or three

    contacts at 120 deg.

    4.1

    GO

    segments

    4.3

    GO

    rolls

    Unified Inch Threads

    Material

    NOT

    GO

    Functional

    Diameter

    T

    Minimum Material

    Pitch Diam.

    6

    l imit Size

    C1 C2

    Thd. Groove

    Diam.

    l i m i t

    D2

    1

    Size

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    A S M E B 3 . 2 3 W 2 5 7 5 5 3 2Ö O L l b b 8 4 W

    GAGESANDGAGING FOR

    UNIFIED NCHSCREWTHREADS

    A N S V A S M E

    61.2-1983

    ANAMERICANNATIONALSTANDARD

    TABLE 2 SCREW THREA D GAGES A N D MEASU-RING EQUIPMENT FOR

    INTERNAL PRODUCT THREAD CHA RACTERISTICS (CONT'D)

    Major

    Diameter

    f

    imitize

    [Note1)

    -"-

    Note

    I )

    ~

    Note

    1)

    iNote I

    I--

    (Note 1

    7

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    ANSI/ASME

    61.2-1

    983

    AN AMERICAN NATIONAL STANDARD

    GAGES AND GAGING FOR

    UNIFIED INCH SCREW THREADS

    TABLE 2 SCREW THREA D GAGES AN D MEA SURIN G EQUIPMEN T FOR

    INTERNAL PRODUCT THREAD CHARACTERISTICS (CONT'D)

    Thread Gages

    and

    Measuring Equipment

    4.5 Mi ni mu m material

    -

    itch diameter type- one

    and vee

    4.6 Mi ni mu m material -thread groo ve diameter

    type

    -

    one only

    4.7 Mi no r diameter and pitch diam eter runout gage

    4.8 Differentia l segment or ro ll

    (GO

    profile for one pitch in length)sed in combination

    with

    a

    GO ndica ting gage to yield a diameter equivalent

    for variation in lead (in cluding uniform ity o f elix), and

    a

    minimum material indicating gage to yield

    a

    diameter

    equivalent for variation in flankngle

    5 Indicating Plain Diameter Gages

    5.1 Maj or diameter type

    5.2 Mi no r diameter type

    6 Pitch Microme ter With Standard Contacts [Approximately

    NOT

    GO (HI)

    Profile] Cone and Vee

    7 Pitch Micro mete r With Modi fied Contacts (Approximately

    Pitch Diameter Contact) Cone and Vee

    8 Thread-Measuring Balls Wi th Suitable Measu ring Means

    9 Optical Comparator and Toolmaker's Microsco pe With

    Suitable Fixturing andCast Replica

    10

    Profile Tracing Equipment With Suitable Fixturing

    14Surface MeasuringEquipment

    15

    Roundness Equipment

    Maximum

    Material

    G O

    Func.unc.

    limit Size

    A l A 2

    NOTE:

    (1) Minimum major diameter limi t is acceptable when product passes GO gage.

    8

    Unifi ed Inch Threads

    NOT GO

    Functional

    Diameter

    +

    I.

    -

    Minimum Material

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    83 m

    2 5 7 5 5 3 2 0 0 3 3 b 7 0

    2

    m

    SME

    8 3 . 2

    A N S V A S M E 61.2-1983

    AN AMERICAN NATIONAL STANDARD

    GAGES AND GAGING FOR

    UNIFIED INCH SCREWTHREADS

    TABLE

    2

    SCREW T HREA D G AGES AN D MEA SURI NG EQ UI PM ENT F O R

    INTERNAL PRODUCT THREAD CHA RACTERISTICS (CONT'D)

    Taper

    of Pitch

    Cylinder

    Roundness

    of

    Pitch Cylinder

    Oval

    180

    deg.

    Multilobe

    120 deg.

    lead

    Incl.

    Helix

    Variation

    Diam.

    Runout

    Root Minor

    Rad. to Pifch

    L M

    Surface

    Texture

    i m i t

    H

    N

    9

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       `

       `

       `   `

       `

       `

       `

       `   `   `

       `

       `

       `

       `

       `

       `

       `

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    10

    -

    ASME

    B3.2 8 3 2 5 7 5 5 3 2

    0033673

    '4

    ANSVASME B1.2-1983

    AN AMERICAN NATIONAL STANDARD

    2.2.3

    Indicating gages for internal threads smaller

    than 3 / 16 in. are not available.

    2. 3 Determining Size of Gages

    2.3.1 Measuring Pitch Diameter. The three-

    wire method of determining pitch diameter size of

    thread plug gages is standard for gages in this Stan-

    dard. Refer to Appendix B.

    2.3.2

    Size limit adjustments of thread ring and

    external thread snap gages are determined by their fit

    on their respective calibrated setting plugs. Indicat-

    ing gages and hread gages forproduct xternal

    threadsare controlled by reference to appropriate

    calibrated setting plugs.

    2.3.3

    Size limit adjustments of internal thread

    snap gages are determined by their fit on their respec-

    tive calibrated setting rings. Indicating gages and

    otheradjustable hread gages for product nternal

    threads are controlled by reference to appropriatecal-

    ibrated setting rings or by direct measuring methods.

    2.4 Standard Temperature

    2.4.1

    A temperature of 68°F (20°C) is the stan-

    dard temperature used internationally for linear mea-

    surements. Nominal dimensions of gages and product

    as specified and actual dimensions as measured shall

    be within specified limits at this temperature. For

    screw thread gaging, the acceptable tolerance on the

    standard temperature is 3~ 2° F (k 1C).

    2.4.2 As product threads are frequently checked

    at temperatures which are not controlled, it is de-

    sirable that the coefficient of the thermal expansion

    of gages be the same as that of the product on which

    they are used. Inasmuch as the majority of threaded

    product consists of iron or steel, and screw thread

    gages are ordinarily made of hardened steel, this

    condition is usually fulfilled without special atten-

    tion, provided thread gages andproduct have sta-

    bilized to the same temperature. When the materials

    of the product thread and thegage are dissimilar, the

    differing thermal coefficients can cause serious com-

    plications and must be taken into account, nless both

    product and gage at the time of gaging are at a tem-

    perature

    of:

    a) 68°F k4"F (20°C +2"C) for 1 in. and smaller

    6) 68°F k2"F (20°C +l°C) for sizes above 1 in.

    to 3 in.

    GAGES AND GAGING FOR

    UNIFIED INCH

    SCREW

    THREADS

    (C) 68°F +1"F (20°C +0.5"C) for sizes above 3

    in. to 6 in.

    3 GENERAL PRACTICE

    3.1

    General Design

    The design of gages is specified only to the extent

    that it affects the results obtained in the gaging of

    product hreads, Moreover, to serve their intended

    purposes satisfactorily, thread gages should be pro-

    duced by the atestand best manufacturing tech-

    niques. The type of steel or wear-resistant material

    selected, together with the heat-treating and stabili-

    zation processes, should provide wear life and dimen-

    sional stability. Thread gaging elements should be

    precisely manufactured to assure adequate refine-

    ment of surface texture, prevention or elimination of

    amorphous or smear metal, and uniformity of thread

    form over the entire length of the gaging member.

    3.2 Types of Gages

    For GO thread gages, check either the maximum-

    material limit or size to assure interchangeable assem-

    bly. For NOT GO (HI and LO) thread gages, inspect

    the NOT

    GO

    functional diameter limit.

    For G O and NOTGO plain cylindrical plug or ring

    gages and snap or indicating gages, check the limit or

    size of the minor diameter of product internal threads

    and the major diameter of product external threads,

    respectively.

    3.3 Interpretation

    of

    Tolerances

    Tolerances on lead, half-angle, and pitch diameter

    are variations which may be taken independently for

    each of these elements and may be taken to the extent

    allowed by respective tabulated dimensional limits.

    The tabulated tolerance on any oneelement must not

    be exceeded, even though variations in the other two

    elements are smaller than he respective tabulated

    tolerances.

    3.4

    Direction o f Tolerances on Gages

    At the maximum-material limit (GO), the dimen-

    sions of all gages used for final conformance gaging

    are to e within the limits of size of the product thread.

    At the functional diameter limit, using NOT

    G O (HI

    and LO) thread gages, the standard practice is to have

    the gage tolerance within the limits ofsize of the

    product thread, Specifications for gage limits are listed

    in Tables 4 and 5.

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    ASME B 3 - 2

    83

    m

    2 5 7 5 5 3 2 0031672 b

    GAGES'AND

    GAGING

    FOR

    UNIFIED NCHSCREWTHREADS

    3.5 Standard Thread Gage To-lerances

    Standard tolerances for thread-working gages,

    thread-setting plugs, and setting rings are as follows:

    ( a )

    W tolerance, shown in Table 7, represent the

    highest commercial grade of accuracy and workman-

    ship and are specified for thread-setting gages;

    b)

    X tolerances, shown in Table 6, are larger than

    W tolerances andare used forproduct inspection

    gages.

    Unless otherwise specified, all thread ages and gaging

    contacts which directly check the product threadhall

    be X tolerance.

    3.6

    Tolerance on Lead

    Cumulative effect of progressive or erratic helix

    variation and thick or thin end thread Variations is

    specified as an allowable variation between any two

    threads not farther apart than the length of the stan-

    dard taperlock or trilock gage, shown in ANSIB47.1.

    In the case of setting plugs, the specified tolerance

    shall be applicable to the thread length in the mating

    ring gage or nine pitches, whichever is smaller. For

    setting rings, the tolerance applies to a thread length

    of three pitches. The tolerance on lead establishes the

    width of a zone, measured parallel to the axis of the

    thread, within which the actual helical path must lie

    for the specified length of the thread. Measurements

    will be taken from

    a

    fixed reference point located at

    the start of the first ull thread to a sufficient number

    of positions along the entire helix to detect all types

    of lead variations. Th e amounts that these positions

    vary from their basic (theoretical) positions will be

    recorded with due respect to sign. The greatest varia-

    tion in each direction [plus and minus

    (*)I

    will be

    selected and he sum of their values, disregarding

    sign, shall not exceed the specified tolerance. If the

    variations are all in one direction, the maximum value

    governs conformance. In the case of truncated set-

    ting plugs, the lead variations present on the full-

    form portionand the truncated portion of an individ-

    ual gage shall notdiffer from each other by more than

    0.0001 in. over any portion equivalent to the length

    of the thread ring gage, or nine pitches, whichever is

    less. (When linear lead and drunkenness are measured

    as individual elements and the sum of these does not

    exceed the tolerance specified, the gage is well within

    tolerance.)

    3.7 Tolerances

    on

    Half-Angle

    Tolerances are specified for the half-angles rather

    than the included angle to assure that the bisector of

    the included angle will be perpendicular to the axis

    11

    ANSVÄSME B1.2-1983

    ANAMERICANNATIONALSTANDARD

    of the thread within proper limits. The equivalent of

    the variation romthe true thread form caused by such

    irregularities

    as

    convex, concave or wavy flanks,

    rounded crests, or slight projections on he thread

    formshallnot exceed the tolerance permitted on

    half-angle.

    3.8

    Check of Effect of Lead and Flank Angle

    Variations on Produc t Thread

    When this check is specified, there are two general

    methods available forhe inspection procedures

    involved.

    (a) Direct Measurement

    of

    Lead and Half-Angleof

    Flanks. The lead and flank angles of theproduct

    thread may be measured by means of available mea-

    suring equipment, such as thread indicating gages,

    projection comparators, measuring microscopes,

    graduatedcone points, lead measuring machines,

    helix variation measuring machines, thread lank

    charting equipment, etc. Diameter equivalents of such

    variations from nominal maybe calculated: each

    0.0001

    in. variation in lead amounts to 0.00017 n.

    (1.732 X .OOOOl) increase in functional pitch diameter

    on external threads or a decrease in functional pitch

    diameter on internal hreads for 60 deg. screwhreads.

    The tangent of half-angle variation times 1 . 5 ~quals

    the approximatemaximum change in functional pitch

    diameter, based on a height of thread engagement of

    0.6258 and equal half-angle variations.

    b) Differential Gaging Utilizing Indicating Thread

    Gages.

    See Sections 4 and 5 for explanation and il-

    lustration of differential gaging for internal and ex-

    ternal threads.

    3.9

    Calibration Requirements and Standards

    Calibration requirements and standards for X tol-

    erance thread gages, snap gages, and indicating gages;

    Z

    tolerance plain gages and measuring instruments

    are given in Table 12 for external product threads,

    in Table13 for internal product threads, and in Table

    14 for setting gages. See Appendix A for methods of

    calibrating and inspecting gages.

    4

    TYPES OFGAGES FOR PRODUCT

    INTERNAL THREAD

    4.1 GO Working Thread Plug Gages

    (Table

    2-

    Gage 1

    .I

    4.1

    .I PurposeandUse. The

    GO

    thread plug

    gage inspects the maximum-material GO functional

    limit, A l , of product internal thread. The GO thread

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    ASME

    B3.2 8 3 m 2 5 7 5 5 3 2 0 0 3 3 b 7 3 8 m

    ANSL'ASME

    BI

    .2-1983

    AN A MERICAN NATIONAL STANDARD

    GAGES AND GA GING

    FOR

    UNIFIED INC H SCREW THREADS

    FIG. 1 MAXIMUM-MATERIAL GO FUNCTIONAL LIMIT

    gage represents the maximum-material GO functional

    limit

    of

    the product internal thread, and its purpose is

    to assure interchangeable assembly of maximum-

    material mating parts. GO thread pluggages must

    enter and pass through the full-threaded length of the

    product freely. The GO thread plug gage isa cumula-

    tive check of all thread elements except the minor

    diameter.

    4.1.2 Basic Design. The maximum-material

    limit on GO thread plus gages s made to the pre-

    scribed maximum-material limit of the product in-

    ternal thread, and the gaging length is equal to the

    length of the gaging plug.

    4.1.3 Gage Blanks. For practical and economi-

    cal reasons, the design and lengths of the gaging plug

    members have been standardized for various size

    ranges and pitches (see ANSI

    B47.1

    or Table A3).

    4. 1. 4 Thread Form. The specifications for

    thread form are summarized in Table 4 and Fig. 1 .

    4.1.5 Thread Crests.

    The major diameter of the

    GO thread plug gage shall be the same as the mini-

    mum major diameter of the product internal thread

    with a plus gage tolerance. The thread crests shall be

    flat in an axial section and parallel to the axis.

    4.1.6 Thread Roots. The minor diameter of the

    GO thread plug gage shall be cleared beyond

    a

    p / 8

    width of flat either by an extension

    of

    the sides of

    the thread toward a sharp vee or by an undercut no

    greater than

    P/

    maximum width and approximately

    central.

    4.1.7 Runout of Pitch and Major Cylinders.

    On thread plug gages an eccentric condition produces

    an oversize effective major diameter having a width

    of flat less th an p/ 8, which may encroach on the min-

    imum permissibIe imit for heroot profile of the

    product internal thread. The permissible maximum

    effective major diameter, as determined by adding

    measurement of runout (full-indicator movement)

    with respect to he pitch cylinder to he measured

    12

    ,

    fl

    \,

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    - A S M E

    B I - 2

    8 3

    2 5 7 5 5 1 2 0 0 1 1 b 7 4 T =

    ~

    GAGES AND GAGING FOR

    UNIFIED NCHSCREWTHREADS

    major diameter, shall not exceed the maximum major

    diameter specified.

    4.1.8

    Pitch Cylinder. The pitch cylinder shall be

    round and straight within the gage pitch diameter

    limits specified.

    4.1.9

    eadand Half-Angle Variation s. Lead

    and half-angle variations shall be within the limits

    specified. See Table 6.

    4.1

    IO incom plete Thread.

    The feather -edge

    at both ends of the threaded section of the gaging

    member shall be removed. On pitches coarser than 28

    threadslin., not more than one complete turn of the

    end threads shall be removed to obtain a full-thread

    form blunt start.See Fig. 2. On pitches 28 threadsl in.

    and finer,

    a

    60 deg. chamfer from the axis of the gage

    is

    acceptable in lieu of the blunt start.

    4.1

    I 1 Chip Grooves.

    Each

    GO

    thread plug

    gage, except in sizes No. 8 (0.164in.) and smaller, shall

    be provided with

    a

    chip groove at the entering end. On

    reversible gages, a chip groove shall be provided at

    each end. Chip grooves that are in accordance with

    commercial practice are acceptable, such as a groove

    cut at an ngle with the axis or a longitudinal groove

    cut parallel with the axis and extending the complete

    length of the gaging member. The groove shall be lo-

    cated circumferentially at the start f the full thread,

    and in all cases the depth shall xtend below the root

    of the first full thread. The distance from the major

    diameter of the thread plug to the crest of the con-

    volution rise in front of the chip groove, due to the

    radius of the convoluting tool, shall be a minimum of

    H / 2 as shown in Fig.

    2.

    The beginning of the first

    thread shall be full form. The recommended widths

    for chip grooves are as shown in Table 3.

    4.1.1

    dentification. The

    GO

    thread plugs

    should be identified by the nominal size, threadslin.,

    thread series, GO,

    PD,

    and pitch diameter.

    EXAMPLE:

    k .

    1/4-20

    (or

    .250-20) UNC G O PD.2175

    4.2NOT GO (Hi) Thread Plug Gages

    (Table

    2

    - Gage

    1.2)

    4.2.1

    PurposeandUse. TheNOT GO (HI)

    thread plug gage inspects the NOT

    GO

    (HI)

    func-

    tional diameter limit, B I ,of product internal thread.

    The NOT

    G O

    (HI) thread plug gage represents the

    13

    ANSI/ASME B 1 2 - 1 983

    ANAMERICANNATIONALSTANDARD

    TABLE 3 RECO M MENDE D W I DT HS

    F O R CHI P G RO O VES

    Chip Groove

    Width, in.

    Nominal

    Diameter,

    in.

    M a x .

    Min.

    No.

    8 0.164) and smaller No chip

    groove

    required

    Above No. 8 0.164) to

    and

    including

    No. 12 (0.216).036.026

    Above

    No.

    12 (0.216)

    to

    and including

    3/8 (0.375).052.042

    Above 3/8 (0.375) to and including

    1/2 (0.500)

    0.067.057

    Above 1/2(0.500)

    to

    and including

    1

    (1.000)

    0.083

    0.067

    Above 1 (1.000) to and including1-3/4 (1.750)

    0.130.067

    Above 1-3/4 (1.750)

    0.193.067

    NOT GO (HI) functional diameter limit of the prod-

    uct internal thread.

    Thread plug gages when applied to the product in-

    ternal thread may engage only he end threads (which

    may not be representative of the complete thread).

    Entering threads on product are incomplete and per-

    mit gage to start. Starting threads on NOT

    GO (HI)

    plugs are subject to greater wear than the remaining

    threads. Such wear in combination with the incom-

    plete product hreads permits furtherentry

    of

    the

    gage. NOT

    GO (HI)

    functional diameter isaccep-

    table when the NOTGO (HI) thread plug gage pplied

    to the product internal thread does not enter more

    than three complete turns. The gage should not be

    forced, Special requirements such as exceptionally

    thin or ductile material, small number of threads, etc.,

    may necessitate modification of this practice.

    4.2.2

    asic Design. To better check the maxi-

    mum functional diameter limit, the flank contact is

    reduced by truncating the major diameter, and the

    length of the gaging element, where practica1,'is less

    than that of the

    GO

    gage.

    4.2.3'

    age Bianks.

    For practical and ecqnomic

    reasons, the designs and lengths of the gaging ele-

    ments have been standardized for various size ranges

    and pitches (see ANSI B47.1 or Table A3).

    4.2.4

    hread Form. The specifications or thread

    form are summarized in Table 4 and Fig.

    3.

    4.2.5

    hread Crests. The maximum major di-

    ameter of the NOT

    GO (HI)

    thread plug gage shall

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    A N S V A S M E B1.2-1983

    AN AMERICAN NATIONAL STANDARD

    GAGES AND GAG ING FOR

    UNIFIED INCH SCREW THREADS

    Gr ind ing wheel o r

    convo lu t i ng too l

    ,

    '.

    Remove inco mp lete thread

    fo r one com ple te tu rn a t

    bo th ends.

    FIG.

    2

    PARTIAL

    END

    THREA DS AND CHtP GROOVES

    be equal to the maximum pitch diameter of the prod-

    uct internal thread plus 0 .5H with the gage tolerance

    minus. This corresponds to a width of flat at the

    crest of the gage equal to

    0.25~.

    ee Table

    4.

    4. 2. 6 Thread Roots.

    The minor diameter of the

    NOT GO (HI) thread plug gage shall be cleared be-

    yond a

    p/8

    width of -flat by

    an

    extension toward a

    sharp vee of the sides of the thread from theposition

    corresponding to this approximate width; or by an

    undercut to any dimension no wider than the width

    resulting from

    p/8

    maximum width, either side of

    and approximately central with the center line of the

    thread groove.

    4.2.7

    Runout

    of

    Pitch and Major Cylinders.

    The permissible maximum effective diameter, as de-

    termined by adding measurements

    of

    runout (full-

    indicator movement) with respect to the pitch cylinder

    to the measured major diameter, shall not exceed the

    maximum major diameter specified,

    4.2.8 Pitch Cylinder.

    The pitch cylinder shall

    be round and straight within the gage pitch diameter

    limits specified.

    4.2.9 Lead and Half-Angle Variations. Lead

    and half-angle variations shall be within the limits

    specified. See Table

    6 .

    4.2.10 Incomplete Thread. The feather edge at

    both ends of the threaded section of the gaging mem-

    ber shall be removed. On pitches coarser than

    28

    threadslin., not more than one complete turn of the

    end threads shall be removed to obtain a full-thread

    blunt start. See Fig.

    2.

    On pitches

    28

    threadslin. and

    finer, a 60 deg. chamfer from the axis of the gage is

    acceptable in lieu of the blunt start.

    4.2.1 1

    Identification.

    The NOTGO H1)thread

    plug gage should be marked with the nominal size,

    threadslin., thread series, class, NOT GO,

    PD,

    and

    pitch diameter.

    EXAMPLE:

    1/4-20 (or .250-20) UNC-2B NO T GO PD.2224

    4.3

    Thread Snap Gages -

    GO

    Segments or

    Rolls (Table 2 - Gages 2.1 and 2.3)

    4.3.1 Purpose and Use.

    The hreadsnap gage

    with two G O threaded segments or two GO zero lead

    14

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    ASME B I - 2

    83

    2 5 7 5 5 3 2 00LLb7b 3

    GAGESANDGAGINGFOR

    UNIFIED NCHSCREWTHREADS

    ANSI/ASME BI .2-1983

    AN AMERICANNATIONALSTANDARD

    TABLE

    4

    SPECIFICATIONS A ND FO RM A T F OR TABLES 10 A N D 11- IMITS OF SIZE O F THREADED

    A ND PL A IN GAGES FOR UNIFIED EXTERNAL A N D INTERNAL THREADS

    Nominal

    Size

    and Threadslin.

    1

    Series Designation and Tolerance Class

    2

    ~~

    Gages for

    External

    Threads

    Gages for

    Internal

    Threads

    Thread gages

    Plain gages

    for major

    diameter

    Thread gages

    Plain gages

    for minor

    diameter

    CO

    Pitch

    diameter l

    I

    Minor

    diameter l 4

    Pitch

    NOTGO(LO)

    Minor

    diameter

    ;

    OT

    GO

    GO

    NOT GO HI )

    Major

    9

    diameter

    Pitch

    10

    diameter

    Major

    11

    diameter

    Pitch

    12

    diameter

    q

    OT GO

    Series Designation and Tolerance Class

    15

    (To be specified)

    Of external thread to be checked

    Max. pitch diameter of external thread;

    gage tolerance minus

    M a x . pitch diameterof external hread;

    minus H/2; gage tolerance minus

    Min. pitch diameter of external thread;

    gage tolerance plus

    Min. pitchdiameter of external thread

    minus 0.25H; gage tolerance plus

    Max.

    major diameter of external

    thread; gage tolerance minus

    Min. major diameter of external

    thread; gage tolerance plus

    Min. major diameter of internal

    thread; gage tolerance plus

    Min. pitch diameter

    of

    internal thread;

    gage tolerance plus

    Max. pitch diameter of internal thread

    plus H/2; gage tolerance minus

    Max. pitch diameter of internal thread;

    gage tolerance minus

    Min. minor diameter of internal

    thread; gage tolerance plus

    M a x . minor diameter of internal

    thread; gage toLerance minus

    Of internal thread to be checked

    rolls inspects the maximum-material

    GO

    functional

    limit, A l , of product internal thread, The setting of

    the

    GO

    segments or rolls represents the maximum-

    material

    GO

    functional limit of the product internal

    thread, and its purpose is to assure interchangeable

    assembly of maximum-material mating parts.The

    segments or rolls theoretically engage over the full-

    threaded length of the product. The segments or rolls

    have a cumulative check

    of

    all thread elements except

    the minor diameter.

    Internal thread snap gages by design must have an

    outside diameter of gaging elements below minor

    diameter of internal thread in ordero enter. Thegage

    checks all thread elements by sensing the resistance

    of contact after being set to a master.

    15

    The GO thread snap gage can also indicate out-of-

    roundness of pitch cylinder for

    180

    deg. ovality by us-

    ing the gage at different internal diametral locations

    on the product thread.

    4.3.2

    Basic

    Design.

    The

    GO

    segments and rolls

    assembled into gage frames are the design of the in-

    dividual gage manufacturer. The lengths of the two

    threaded segments and he two thread rolls spaced

    180 deg. apart are equivalent to the standard gage

    blank lengths for practical and economic reasons. Se e.

    Table A3 and Fig. 4. Internal product threadsess than

    3/16 in, in diameter are not practical to check with

    snap gages. GO thread segments shall engage

    25

    or

    more of the product circumference. Product shall 'be

    yright ASME Internationalded by IHS under license with ASME Licensee=EMBRAER/1829800100, User=Donato, Thiago

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    ASME B I - 2 83 U 2 5 9 5 5 1 2 0011678

    7

    GAGES AND GAGING FOR

    UNIFIED INCH SCREW THREADS

    ANSI/ASME

    61.2-1983

    AN AMERICAN NATIONAL STANDARD

    TABLE

    5

    S PE CIF ICA TIONS A N D FOR MA T FORTABLES

    10

    A N D 11

    -

    IMITS

    OF

    SIZE O F THREAD-

    SETTING GAGES FOR UNIFIE D THR EA D WO RK ING AGES

    1

    2

    -

    (To

    be specified)

    Of external thread to be checked byage set

    with plug

    Max. majordiam. of external threadequals min.

    major diam. of full portio n of GO etting plug)

    minus (0.060

    G+

    .017~);gage tolerance

    minus

    Max. major diameter of external hread;

    gage tolerance plus

    Max. pitch diameter of external thread;

    gage tolerance minus

    Min.

    pitch diameter of external thread plus

    / 2 ;

    gage tolerance minus

    Max. major diameter f external thread provided

    major diametercrest width shall not beess than

    0.001 in. (0.0009 in. truncation). Apply W

    tolerance plus for max. size except that for

    0.001 n. crestwidth apply toleranceminus.

    For the 0.001 in. crest width, major diameter

    is

    equal to maximum major diameter

    f

    external

    thread plus 0.216506~ minus theum of

    external thread pitch diameter tolerance and

    0.0017 in.

    Min. pitch diameter of external thread;

    gage tolerance plus

    Min.

    pitch diameter of internal thread;

    W gage tolerance plus

    Min. minor diameter of internal thread;

    W

    gage tolerance minus

    M a x . pitch diameter of internal thread;

    W gage tolerance minus

    Max. minor diameter of internal thread;

    W gage tolerance minus

    Of internal thread o be checked byage set

    with ring

    Nominal Size and Threaddin.

    Series Designation and ToleranceClass

    3

    Truncated

    Major

    diameter

    lug for GO

    Full-form

    4

    -

    5itch diameter

    Truncated*

    (Note 1)

    6

    ull-Form

    and

    Truncated

    Setting

    Plugs

    Full-form

    ajor

    diameter

    7

    Plug for

    N O T

    GO

    (LO)

    8

    9

    Pitch diameter

    Pitch diameter

    (Note 2)

    Ring for

    GO

    Mino r diameter 10

    -

    11

    Solid Thread-SettingRings for

    Snap and Indicating Gages

    Pitch diameter

    (Note 2)ing for

    NOT GO

    (HI)

    12

    -

    13

    Min or diameter

    Series Designation and ToleranceClass

    *

    Indicated rows applyo truncated sefting plugs only.

    NOTES:

    (1) Truncated portion

    s

    required when optionalsharp root profile

    n

    Figs. 18,19,20,21, and 26 s used.

    (2) Tolerances greater than

    W

    tolerance for pitch diameter are acceptable when infernal indicatingr snap gage can accomodate a

    greater tolerance and whenagreed upon bysupplier and user.

    yright ASME Internationalded by IHS under license with ASME Licensee=EMBRAER/1829800100, User=Donato, ThiagoNot for Resale, 12/11/2009 04:52:26 MSTeproduction or networking permitted without license from IHS

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    A S M E 8 3 . 2 8 3 m 2 5 7 5 5 3 2 0 1 3 6 7 7 7

    A N S V A S M E B1.2-1983

    AN AMERICAN NATIONAL STANDARD

    GAGES AND GAG ING FOR

    UNIFIED INCH SCREW THREADS

    TABLE

    6

    X

    GAGE TOLERANCES FOR THREAD GAGES

    Threads/in.

    1

    80

    72

    64

    56

    48

    44

    40

    36

    32

    28

    27

    24

    20

    18

    16

    14

    13

    12

    11%

    11

    10

    9

    8

    7

    6

    5

    4%

    4

    Tolerance

    on Lead, n.

    (Notes 1, 3)

    2

    0.0002

    .0002

    .0002

    .0002

    .0002

    .0002

    ,0002

    .0002

    .0003

    .0003

    .0003

    .0003

    ,0003

    .0003

    .0003

    .0003

    .0003

    .0003

    .0003

    .0003

    .0003

    .0003

    .0004

    .0004

    .0004

    .0004

    .0004

    .0004

    Tolerance on

    Half-Angle

    of Thread,

    deg. k min.

    3

    0 30

    0 30

    0 30

    0 30

    0 30

    0 20

    0 20

    0 20

    0 15

    0 15

    0 15

    0 15

    0 75

    0

    10

    0 10

    0 10

    0 10

    0

    10

    0

    IO

    0 10

    0 10

    0

    10

    0 5

    0 5

    0 5

    0 5

    0 5

    0 5

    Tolerance on Major

    or Minor Diameters

    (Note 4)

    To and

    Including

    4 in. Diam.

    4 -

    0.0003

    .0003

    .0004

    .0004