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intMPE G1,G2,G3 ASME (ANSI) Chemical Process Pump intMPE. Application Driven. Engineered Solutions. *Durco Mark III™ Series Equivalent www.intMPE.com 'LVFODLPHU $OO PDQXIDFWXUHUV QDPHV QXPEHUV V\PEROV DQG GHVFULSWLRQV DUH XVHG IRU UHIHUHQFH SXUSRVHV RQO\ DQG LW LV QRW LPSOLHG WKDW DQ\ SXPS RU SDUWV IRU WKHP LV D SURGXFW RI DQ\ RI WKH PDQXIDFWXUHUV PHQWLRQHG

ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

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Page 1: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

intMPE G1,G2,G3™

ASME (ANSI) Chemical Process Pump

intMPE. Application Driven. Engineered Solutions.

*Durco Mark III™ Series Equivalent

www.intMPE.com

Page 2: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

ing t

intMPE MP III Series (Equivalent to * )

intMPE MP III chemicl process pump provides outstanding hydraulic performance,

increased realibility and lower cost of ownership.

Conforming to ASME (ANSI) B73.1 the intMPE MP III incorporates many proven reliability and performance enhancing features

Typical Applications

• Acid transfer

• Brine• Chemical processing• Petrochemical processing

• Corrosive services

• Food and beverage processing• Hydrocarbon processing• Pharmaceuticals• Polymers

• Pulp and paper• Seawater• Slurries• Solvents

• Steel and primary metals• Water and wastewater treatment

Page 3: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

intMPE MP 3 Materials of Construction

Standard Materials of Construction 7

D esignation Symbol ACI Designation Equivalent Wrought Designation ASTM Specifications*

Ductile Iron DCI None None A395

Carbon Steel DS None Carbon Steel A216 Gr. WCB

CF-8M D4 CF8M 316 A744, Gr. CF8M

Durcomet 100 CD4M CD4MCuN Ferralium® 255 A995, Gr. 1B

Durimet 20 D20 CN7M Alloy 20 A744, Gr. CN7M

Durcomet 5 DV None None None

CY-40 DINC CY40 Inconel® 600 A494, Gr. CY40

M-35 DM M351 Monel® 400 A494, Gr. M35-1

Nickel DNI CZ100 Nickel 200 A494, Gr. CZ100

Chlorimet 2 DC2 N7M Hastelloy® B-2 A494, Gr. N7M

Chlorimet 3 DC3 CW6M Hastelloy® C-276 A494, Gr. CW6M

Duriron® D None None A518, Gr. 1

Durichlor 51® D51 None None A518, Gr. 2

Superchlor® SD77 None None None

DC-8 DC8 None None None

Titanium Ti None Titanium B367, Gr. C-3

Titanium-Pd Ti-Pd None Titanium-Pd B367, Gr. C-8A

Zirconium Zr None Zirconium B752, Gr. 702C7 Alloys conform to the chemical and mechanical requirements of the latest edition of the ASTM specification. ® Duriron, Durichlor 51 and Superchlor are registered trademarks of Flowserve Corporation. ® Ferralium is a registered trademark of Langley Alloys. ® Hastelloy is a registered trademark of Haynes International, Inc. ® Inconel and Monel are registered trademarks of International Nickel Co. Inc.

intMPE factories and foundries are making breakthroughs in the heavy equipment market, pouring alloys from ductile iron to stainless steels.

Material

Consult with our engineers and specialists regarding materials that are best suited for your application and use.

Page 4: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

intMPE MP 3 Family of ASME (ANSI)

intMPE MPIII G1, G2, G3 PUMPS *CBLOversize, cylindrical step bore designed for seals with large gland bolt and gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle bushing and flush to boost pressure over flash point.

*CBSCylindrical bore designed for packing arrangements and conventional seals with small gland bolt and gasket circles.

*FMLPreferred selection in most applications. Designed for seals with large gland bolt and gasket circles: Single internal cartridge seals Dual nternal/external cartridge seals Single internal component seals with flexibly mounted seats Dual internal "true" tandem design cartridge

*FMSSame as FML but accommodates seals with small gland bolt and gasket circles: Single seals with all seat mounting configurations can be installed -This design in our secondary recommendation to the FML

Page 5: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

.

- Solid Shaft and shaft with replaceable shaft sleaves.The maximum shaft deflexion in the stuffing box is 0.05 mm

-Standard dimensions for most seals or packing -Oversize dimension for maximum seal life

- Corrosion resitance of PTFE- Maximum protecion of threads from product

- Optimim performace and efficiency - Lowest overall NPSH requirements - In-Shop impeller setting without casing

- Precision alignment for longer mechanical seal and bearing life- Quick, accurate oil level reading

- Less than 001" end play-Exceeds B 10 life of 17,500 hours- Choice of oil bath, duplex angular contact: sealed or shielded designs

- 20 second adjustment w/o feeler gauges.- Dead accurate bearing alignmnet- Superior to jack screw designsbecause concent

- Cast iron for economy (standard)- Cast steel and stainless for high pressure/high temperature (optional)

- Keeps cointaninants out- Speeds oil changes- Easy oil mist hook up

Page 6: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

ISO-9001 Certified to ASTMN Standards • Alloy 20

CD4MCu• 316L

ANSI B73.1M Complete Pumps Baseplates, Guards, Labyrinth and Packings, Mechanical Seals, Bellows Type Hug Perature.

• Titanium• Zerconium

ASTM Materials using sophisticated modern equipment, including:

lux, Spin TestingMicroscopic Analysis, Hydro Static Testing

• Hastelloy Grades InconelMonel

• Dusctile Iron

•• ANSI B73.1 M dimensions• Excellent corrosion resistance• Vibration dampening superior to

steel and Iron• Integrally molded catch basin• 316 Stainless steel inserts

• Vacuum spectrometerDye checkX-Ray,Zyglo,Magnaflux, Spin TestingMicroscopc Analysis,Hydro Static Testing

Intmpe provides ISO-9001

Certification and ASTM Materials using sophisticated modern equipment, including:

•••••••

Pump Accesories:

Polymer Concrete Baseplates

••

• Custom sizes Custome colorsHastelloy-C insertsLeveling screwsCompatible groutIntegrally molded grout holes

Optional Features for Baseplates

••

Features: High quality bronze

Life Inpro/Seal "VBX" Bearing Isolator is the only layrinths seal to afford positve protection against vapor transfer into the lube system -at rst or under load.

Inpro / Seal Labyrinths

LIfe is at least 100,000 pumping hours (11.4 years)

•• Fits your stuffing box better

Easy to install

Lantern Ring: Thermal Formed

••

One Ring Fits Multiple Stuffing BoxesFewer OrdersLower InventoryFewer Outages•

••

Lantern Ring: Virgin PTFETemperature to 500ºFpH range from 0 - 14

Quality Assurance

Page 7: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

intMPE MP III

G 1, G2, G3

ASME (ANSI)

SELF PRIMING

Conveniently located high and dry at ground level where installation is simple and maintenance more easily and more economically performed.

Costing less to buy, install and maintain than submersible pumps, is designed to draw from liquid sources below ground level or from sources which have no positive pressure to naturally prime the pump. Its compact design enables it to fit in tight clearance locations ... it can be easily mounted on a trailer for movement to various pumping locations such as wastewater lagoon service.

Available SizesCross -Section Width

1/4 3/85/16 7/163/8 1/27/16 9/161/2 5/89/16 11/165/8 3/43/4 7/87/8 1

All Sizes in 48" LengthsCustom Sizes Available upon Request

Self Priming

Page 8: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle
Page 9: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

The Best ANSI/ASME B73.1M Pump Alternative.

MP3 Flows to: 7,400 GPMHeads To: 985 Feettemps To: 500ºF

ASME (ANSI)

G 11. 1 1/2 X 1BF-42. 1 1/2 x 1-63. 3 X 1 1/2-64. 3 X 2-65. 1 1/2 X 1BF-86. 1 1/2 X 1-87. 3 X 1 1/2-8

G 28. 3 X 2-89. 4 X 3-8

10. 2 X 1BF-1011. 2 X 1-10A12. 3 X 1 1/2-10A13. 3 X 2-10A14. 4 X 3-1015. 4 X 3-10H

16. 6 X 4-1017. 6 X 4-10H18. 3 X 1/2 BF-1319. 3 X 1 1/2-1320. 3 X 2-1321. 4 X 3-1322. 4 X 3-13HH23. 6 X 4-13A

G 324. 8 x 6 - 14A25. 10 x 8 - 1426. 6 x 4 - 1627. 8 x 6 - 16A28. 10 x 8 -1629. 10 x 8 - 16H

Curve and Dimensions

Page 10: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

MPIII Group 1

MPIII Group 3

MPIII Group 2

Many intMPE pumps and parts can be interchageable with world leading Weir-Warman Slurry Pumps and ANSI chemical process pumps: ITT-Goulds 3196 and Flowserve-Durco Mark III pumps.

Interchangeability

Page 11: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

Series Impeller

CF8M CD4M

Casing

CF8M CD4M Cast Steel

CoverSize Code OEM Code

CF8M CD4M Cast Steel

AdapterSize Code OEM Code

Ductile Iron

Bearing FrameSize Code EM Code

Ductile Iron

Bearing HousinSize Code OEM Code

Ductile Iron

Shaft and Sleeve

316SS 4140

316SS

SHAFT

SLEEVESSeries Foot

Ductile Iron

G3

Page 12: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

= 1.61 (+61%= 1.43 ( +43% )Extended Bearing

Life Comparison

Table 1: Bearing Comparison

Table 2: Deflection Comparison

Group 2I.B.

Bearing

Dynamic Load

Rating

O.B.

Bearing

Dynamic Load

Rating

63106078 kg

(13 400 lb)5310

8709 kg (19 200 lb)

Major

Competitor6309

5398 kg (11 900 lb)

53097439 kg

(16 400 lb)

Group 2Overhang

Length

Solid Shaft Sleeve

Shaft

Diameter

Deflection

Index

Shaft

Diameter

Deflection

Index

189 mm (7.687 in)

48 mm (1.875 in)

3738 mm (1.5 in)

90

Major

Competitor

213 mm (8.375 in)

45 mm (1.75 in)

6338 mm (1.5 in)

116

Outboard

Bearing

Inboard

BearingSlinger

INTMPE

INTMPE

Page 13: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

G1, G2, G3

Page 14: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle

Reverse Vane ImpellerExclusive reverse vane impeller with balance holes offers important performance enhancing maintenance reducing advantages. Repeatable performance and seal chamber pressures allow repeatable MTBPM cycle.

Semi-Open ImpellerFront vane, semi-open impeller is fully interchangeable with the reverse vane impeller. Excellent choice for stringy and certain applications requiring high shear against the casing.

Low-Flow ImpellerFront vane, Low Flow, semi-open impeller for operation at low flow with minimal thrust loads and vibration. Radial loads are reduced up to 90% and shaft vibration is reduced up to 50% at low flows.

intMPE MP 3G 1, G2, G3PUMPS

ASME (ANSI)

Impeller Types

Page 15: ASME (ANSI) Chemical Process Pump · gasket circles: -Dual internal component seals isolate the seal chamber from the process with external source flush.- Single seal with throttle