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Food Hydrocolloids
Manuscript Draft
Manuscript Number: FOODHYD-D-10-00280
Title: Stabilization of Water Droplets in Oil exclusively by gel formation
Article Type: Short Communication
Keywords: Multiple emulsion; hydrocolloid; W/O-emulsion; orifice; High pressure emulsification;
gelation
Abstract: Highly fat containing food products, like mayonnaise, are common components of today's
diets. But as obesity becomes a more and more recognized problem a need for fat-reduced products
emerges. Multiple emulsions pose one alternative for fat-reduced products. Unlike other fat-reduction
methods, where textural changes are compensated by addition of hydrocolloids to the continuous
phase, it is assumed that no textural changes occur while reducing the fat content by substituting
internal parts of the oil droplets with water droplets.
Despite this advantage no food multiple emulsions are available on the European market. One mainreason for that is the lack of emulsifiers that allow the production of these products, especially the
production of W/O-emulsions applicable as inner emulsions in multiple emulsions. The lack is mainly
caused by the strict laws regulating the type and amount of food additives within the European Union
A process based on high-pressure emulsification with orifices was designed and tested to allow an
exclusive application of gels as stabilization agents for W/O-emulsions. A proof of principal is given for
pectin and gellan gum as gelling agents. Depending on the type of gel different droplets size
distributions were achieved, at which pectin yielded smaller droplets sizes (< 10 m) at comparable
processing conditions. As no emulsifiers are required it offers a food grade alternative for the
processing of W/O-emulsions.
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raphical Abstract
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Stabilization of Water Droplets in Oil exclusively by gel formation
F. Wolf, F. Gmoser, H. P. Schuchmann
Institute of Process Engineering in Life Sciences, Section of Food Process Engineering, KIT,
76131 Karlsruhe, Germany
All correspondence sendsto:
Frederik Wolf
Kaiserstr. 12
D-76131 Karlsruhe, Germany
Tel..: +49 (0) 721 / 608-3614
Fax: +49 (0) 721 / 608-5967
E-mail: [email protected]
Abstract:
Highly fat containing food products, like mayonnaise, are common components of todays
diets. But as obesity becomes a more and more recognized problem a need for fat-reduced
products emerges. Multiple emulsions pose one alternative for fat-reduced products. Unlike
other fat-reduction methods, where textural changes are compensated by addition of
hydrocolloids to the continuous phase, it is assumed that no textural changes occur while
reducing the fat content by substituting internal parts of the oil droplets with water droplets.
Despite this advantage no food multiple emulsions are available on the European market. One
main reason for that is the lack of emulsifiers that allow the production of these products,especially the production of W/O-emulsions applicable as inner emulsions in multiple
emulsions. The lack is mainly caused by the strict laws regulating the type and amount of
food additives within the European Union
A process based on high-pressure emulsification with orifices was designed and tested to
allow an exclusive application of gels as stabilization agents for W/O-emulsions. A proof of
principal is given for pectin and gellan gum as gelling agents. Depending on the type of gel
different droplets size distributions were achieved, at which pectin yielded smaller droplet
sizes (< 10 m) at comparable processing conditions. As no emulsifiers are required it offers a
food grade alternative for the processing of W/O-emulsions.
Keywords: Multiple emulsion, hydrocolloid, W/O-emulsion, orifice,
1. IntroductionEven so multiple emulsions have the potential to be applied in functional or fat-reduced foods
(Muschiolik 2007a), one does not find food products employing multiple emulsions in
European supermarkets.
A common way of processing multiple emulsions is that in the first instance an inner, in food
applications mostly water-in-oil (W/O) emulsion, is produced, which is then further dispersed
in an outer aqueous phase yielding a water-in-oil-in-water (W/O/W) emulsion (Muschiolik
2007c, Muschiolik 2007d, Garti 1997).
To ensure a pleasant sensory profile the oil droplets in oil-in-water (O/W) emulsions are
typically in the range of 1-50 m (Singer 1996, Friberg, Larsson & Sjblom 2004). Assuming
anuscript
ck here to view linked References
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that multiple emulsions yield a comparable sensory profile at comparable droplet-sizes, the
inner droplets must be significantly smaller than 1-50 m. The water droplets should be about
10-100 times smaller than the enveloping oil droplets (Vladisavljevic & Schubert 2001),
hence droplet sizes not exceeding 5 m.
To stabilize small droplets, emulsifiers must be employed that adsorb fast at the interface andstabilize the formed droplets. For application in multiple emulsions the stabilization
furthermore need to ensure that the inner droplets are stable against mechanical and thermal
stresses during the second emulsification step (processing of the multiple emulsion).
One main reason for the absence of multiple food emulsions is the lack of emulsifiers that
allow the production of these products, especially the production of W/O-emulsions
applicable as inner emulsions in multiple emulsions. The lack is caused by the strict laws
regulating the type and amount of food additives within the European Union (in Germany
represented by Zusatzstoff-ZulassungsverordnungZZulV, 29. January 1998 - (BGBl I S.
231)). The W/O-emulsifiers Polyglycerol Polyricinoleate (PGPR) (Muschiolik 2007b,
Dickinson, Evison, Owusu & Williams 1994, Benichou, Aserin & Garti 2007, Surh,Vladisavljevic, Mun & McClements 2007, Mun, Choi, Rho, Kang, Park & Kim 2010) and
Phosphatidylcholine (PC)-depleted phospholipids (Muschiolik 2007b, Akhtar & Dickinson
2001) are often used in literature to produce W/O-emulsions and yield good results. The
former only works at high concentrations which are too high for legal application, while the
latter can be employed quantum satis but is sensitive to changes of the recipe and thus hard to
handle (Weiss, Scherze & Muschiolik 2005, Knoth, Scherze & Muschiolik 2005a, Knoth,
Scherze & Muschiolik 2005b). Both are representative for stabilization characteristics of the
available food-grade W/O-emulsifiers. There are so far no emulsifiers available capable of
fulfilling the task to stabilize W/O-emulsions in a satisfying and legal way, so that there are no
food products based on multiple emulsions commercially available.
Thus, a substitute for these emulsifiers in food applications to allow the processing of W/O-
emulsions for application in multiple emulsions is essential. The approach of this study is to
stabilize emulsions with gels instead of emulsifiers (see Fig. 1). As they are capable of
forming rigid droplets and are food grade substances they fulfill the basic requirements as
alternative stabilization system.
Gels are already employed for partial stabilization of emulsions. (Weiss, Scherze &
Muschiolik 2005) for example used alginate gels to form a rigid layer around W/O-droplets in
an aqueous matrix and thus enable a targeted release. Works of (Surh, Vladisavljevic, Mun &
McClements 2007) showed further that gels can be employed in the aqueous phase of W/O-emulsions that were further employed in the processing of multiple emulsions. But all
emulsions from their study contained PGPR and only additionally a gel. Works of (Erni,
Cramer, Marti, Windhab & Fischer 2009, Walther, Cramer, Tiemeyer, Hamberg, Fischer,
Windhab & Hermansson 2005) show that it is possible to form particular, non-spherical
systems stabilized exclusively by gelation of the emulsion droplets.
As it is undesirable that already gelled droplets are broken up, to prevent plugging of
processing machinery and ensure defined, spherical structures, the gel formation must take
place after the droplet break-up. These restrictions can only be met if the droplets are broken
up without the presence of a stabilizing system whatsoever and are stabilized after break-up.
Furthermore it is necessary that the droplets are stabilized as fast as possible beforecoalescence processes take place. As gel formation, in case of the presented study by complex
formation with Ca2+-ions, is triggered by lowering temperature below a critical value (Harris
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1990), the process needs to be capable of realizing sufficiently fast cooling rates and the gel
formation kinetics need to be fast (Erni, Cramer, Marti, Windhab & Fischer 2009).
This study gives a proof of principle that stabilization of water droplets in an oily matrix
exclusively by gel formation is possible employing a process based on high pressure
emulsification with orifices.
2. Materials & Methods2.1.Preparation of emulsions
2.1.1. MaterialsThe gelling agents employed in this study were pectin of type Classic AU 708
kindly provided byHerbstreith & Fox KG, Neuenbrg, Germany and gellan gum
purchased fromAppliChem GmbH, Darmstadt, Germany. CaCl2was acquired
from Carl Roth GmbH + Co. KG, Karlsruhe, Germany. The vegetable oil (mixture
of canola and sunflower oil) was purchased fromFlorealHaagen GmbH,
Saarbrcken, Germany.To stabilize the reference samples the W/O-emulsifier
PGPR (PGPR 90) was employed which was kindly provided byDanisco A/S,Denmark.
2.1.2. Preparation of pre-emulsionFor all samples a pre-emulsion was prepared with demineralized water, the gelling
agent and CaCl2as the aqueous phase and plain vegetable oil as the oily phase.
The aqueous phase was stirred with a propeller stirrer at 500 rpm for 1 h to ensure
complete solution of the gelling agent and CaCl2.The preparation for the gelling
agents pectin and gellan gum differed in employed recipe and preparation
temperatur.
3 % Pectin was dissolved into water at 80 C. At this temperature 0.3 % CaCl2 was
added to avoid premature gelation. In case of gellan gum 1 % was dissolved at 50
C. At this temperature 0.1 % CaCl2 was added to again avoid premature gelation.
As a reference W/O-emulsions were prepared and stabilized by 5 % PGPR in the
oily phase. For these samples plain demineralized water was used as the aqueous
phase. To avoid coalescence and to show the general feasibility of the process, all
samples and the reference had a disperse phase content of 4 %.
The pre-emulsions were prepared by slowly adding the aqueous phase to the oily
phase while stirring with a propeller stirrer at 500 rpm. The pre-emulsions were at
all times tempered to 80 C (pectin) or 50 C (gellan gum) respectively.
2.1.3. Preparation of W/O-emulsionAll samples were prepared with the experimental setup depicted in Fig. 2, which is
based on a high pressure emulsification process employing an orifice.
The pre-emulsions were added to feed bin 1 and there further stirred with a
propeller stirrer at 200 rpm to avoid sedimentation. Depending on the recipe the
whole plant to the orifice was heated to the corresponding temperature (80 C for
pectin, 50 C for gellan gum, no heating for PGPR). Into feed bin 2 cold oil (0 C)
was added in case of the samples stabilized with gelling agents and regular oil forthe reference sample.
The pre-emulsion was pumped through the orifice by means of a one piston high
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pressure pump fromMicrofluidics Corp., Newton MA, USAof type M-110Y. The
orifice was mounted on the pump instead of the original disruption unit. The
homogenizing pressures were varied between 50 and 1000 bar. The orifices
diameters were d= 0.8 mm (pectin) and 0.2 mm (gellan gum), respectively, a
length of 2 mm and an exit diameter D = 1.6 mm. At a distance of 15 mm after the
orifice the oil from feed bin 2 was added by means of a Mohnopump of typeVARMECA37M byErich Netzsch GmbH & Co. Holding KG, Selb, Germanyat a
feed rate of 1.9 l/min. Here again the pipe diameter is increased to 5 mm to avoid
backflow. Due to the feed the disperse phase content of the emulsion is reduced to
2 %. Samples from the formed emulsions were taken after feeding of the cold oil.
2.2.Measurement of droplet size distributionTo classify the resulting emulsions the particle size distribution was taken as a
measure. Because of the targeted size < 5 m and the expected droplet sizes between
100 nm and 100 m, static laser light scattering (LS 230 with PIDS technology) by
Beckman Coulter Inc., Brea, USAwas chosen as method to determine the droplet size
distribution of the samples. The LS 230 is able to detect droplet sizes from 0.04 to2300 m. The emulsions were measured immediately after preparation. All samples
were diluted with the same vegetable oil as used for the preparation of the emulsions.
All emulsions were prepared three times and each sample measured three times. The
presented results display the averaged values and standard deviations of all
measurements.
3. Results and discussion3.1.Results
3.1.1. PectinIn Fig. 3 the results for pectin are depicted. The cumulative volume distribution Q3
is plotted against the droplet size x. This mode of representation was chosen as the
target is to form small droplets holding as much volume as possible of the
employed water. In the depicted plot the amount of small droplets containing a
certain percentage of the total water volume can be read of the ordinate. It can be
seen that the results for the pectin stabilized and the PGPR stabilized reference
emulsions yield very comparable droplet size distributions and standard deviations.
Both show a bimodal droplet size distribution with most droplets at a size range
between 2 and 10 m, thus still a bit larger then required. The amount of water in
small droplets in the area below 1 m is low, it only sums up to about 10 %. For
droplets below 5 m it sums up to about 60 % of the volume.
3.1.2. Gellan GumIn Fig. 4 the results for gellan gum are depicted. The droplets are larger than the
droplets of the PGPR stabilized reference emulsion, unlike the results from pectin.
An attempt was made to yield more small droplets by increasing the energy input
(increase of pressure difference). For low energy inputs three-modal distributions
can be observed. For higher energy inputs a, to the reference comparable, bimodal
distribution can be observed. Nonetheless are the larger droplets always larger than
in the reference. The amount and size of the small droplets below 1 m is
comparable. But the majority of droplets are not between 2 and 10 m, but rather
between 5 and 200 m. It can be seen that an increase of specific energy inserted
into the system leads to a reduction of the droplet size fraction of large droplets.Like pectin the standard deviation is very broad. But never the less a clear
tendency can be observed. For the first increases in pressure more large droplets
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are broken up. Between 600 and 1000 bar the changes in droplet sizes are only
minor.
4. DiscussionThe results show that with the proposed process the stabilization by temperature-triggered
gelation successfully was triggered after the break-up in the orifice. The gelling agents wereliquid until the point of feed. The temperature reduction by the fed cold oil seems to be
sufficient to lower the temperature below the critical temperature of around 30 C for gellan
gum and 55 C for pectin, thus triggering a complex formation with Ca2+ions leading to
stable gel droplets stabilizing a W/O-emulsion.
But obviously differ the results for the two gelling agents as they yield different droplet size
distributions. The reasons - insufficient droplet break-up or insufficient gel formation due to
aggregation or coalescence - are not determined yet, but subject to current studies.
5. ConclusionsThese results pose a proof of principal for the exclusive application of gels as stabilization
agent for W/O-emulsions processed in a high-pressure homogenizer employing orifices. Asno emulsifiers are required it offers a food grade alternative for the processing of W/O-
emulsions. A process was suggested in which this principle can be applied. It was found that
the gel type is a parameter of importance. With pectin 60 % of the water volume could be
stabilized in droplets of sizes below 5 m. Droplet stabilized with gellan gum showed a strong
dependency on the employed specific energy input, but even at 1000 bar droplets sizes were
still too large.
Reducing the amount of remaining large droplets is subject to current studies. The gel
formation kinetics in for this process relevant time scales, the impact of the cooling feed, the
break-up mechanism of droplets in orifices need to be understood to evaluate their impact on
the resulting droplet size distribution.
Acknowledgement
Financial support for this research from Deutsche Forschungs Gesellschaft is gratefully
acknowledged.
Figure caption:
Figure 1: Principal structure of W/O/W-emulsion with/without gelled water droplets
Figure 2: Experimental setup for preparation of W/O-emulsions exclusively with gel
Figure 3: Measured droplet size distribution of W/O-emulsions stabilized with pectin
compared with a PGPR stabilized reference
Figure 4: Measured droplet size distribution of W/O-emulsions stabilized with gellan gum
compared with a PGPR stabilized reference
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