Aprilia Sportcity 125 200 04 Manual

8104819

SPORTCITY 125 - 200

ECHNICAL INFORMATION

The operations preceded by thissymbol must be repeated on the

posite side of the vehicle.less expressly indicated otherwise, re-sembly is a reversal of the disassemblycedure.e terms "right" and "left" are referred to rider seated on the vehicle in the nor-l riding position.

ARNINGS - PRECAUTIONS - ENERAL ADVICE

fore starting the engine, carefully reads manual and in particular the sectionAFE DRIVE∆.

ur and other people's safety largely de-nds on your reflexes and agility, butre are other key factors, such as your

owledge of the vehicle's operation andndition, as well as of the basic rules ofAFE RIDING". Becoming thoroughly fa-liar with vehicle is essential to masteringfe riding techniques in traffic.

★

2 use and maintenance SportCity 125 - 200

© 2004 aprilia s.p.a. - Noale (VE)

First edition: May 2004

Produced and printed by:DECA S.r.l. Via Risorgimento, 23/1 - Lugo (RA) - Italy Tel. +39 - 0545 35235 Fax +39 - 0545 32844 E-mail: [email protected]

On behalf of:aprilia s.p.a.via G. Galilei, 1 - 30033 Noale (VE) - ItalyTel. +39 - 041 58 29 111Fax +39 - 041 44 10 54www.aprilia.com

SAFETY WARNINGS

The symbols and warnings used through-out this manual have the following mean-ings:

Safety warning. This symbol at-tached to the vehicle or in the man-

ual indicates a potential risk of personalinjury. Non-compliance with the indica-tions given in the messages precededby this symbol may result in major risksfor your and other people’s safety andfor the vehicle!

WARNINGIndicates a potential hazard which mayresult in serious injury or even death.

CAUTIONIndicates a potential hazard which mayresult in minor personal injury ordamage to the vehicle.CAUTION The word "CAU-TION" in this manual identifies importantinformation or instructions.

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3use and maintenance SportCity 125 - 200

Market versions are identified by the fol-lowing symbols throughout the manual:

model 125 cu cm

model 200 cu cm

optional

VERSION:

Italy Singapore

United King- Slovenia

Austria Israel

Portugal South Korea

Finland Malaysia

Belgium Chile

Germany Croatia

France Australia

Spain United States of America

Greece Brazil

Holland South Africa

Switzerland New Zealand

Denmark Canada

Japan

200

CAUTION This manual must beconsidered as an integral part of the vehi-cle and must always accompany it, also inthe event the vehicle is resold.

aprilia has carried out this manual with themaximum attention, in order to supply theuser with correct and updated information.However, since aprilia constantly im-proves the design of its products, there maybe slight discrepancies between the charac-teristics of your vehicle and those describedin this manual.

For any clarification concerning the informa-tion contained in this manual, do not hesi-tate to contact your aprilia AuthorisedDealer .For control and repair operations not ex-pressly described in this publication, for thepurchase of aprilia genuine spare parts,accessories and other products, as well asfor specific advice, contact exclusivelyaprilia Authorised Dealers and ServiceCentres, which guarantee prompt and accu-rate assistance.

Thank you for choosing aprilia. We wishyou a nice ride.

All rights of electronic storage, reproductionand total or partial adaptation with anymeans reserved for all Countries.

CAUTION Some countries havestatutory emission and noise control regula-tions in place requiring that motor vehiclesundergo periodical inspections.

Users in these countries must:√ contact an aprilia Authorised Dealer to

have the non-homologated componentsreplaced with others homologated for usein the country in question;

√ have their vehicles inspected at the re-quired intervals.

CAUTION Soon after purchas-ing the vehicle, write down the identificationdata indicated on the SPARE PARTSIDENTIFICATION LABEL in the table herebelow. The label is on the right upper tube ofthe frame; to read it, it is necessary to re-move the central fairing, see page 41 (RE-MOVING THE ENGINE INSPECTIONCOVER).

These data indicate:√ YEAR = year of manufacture (Y, 1, 2, ...);√ I.M. = modification code (A, B, C, ...);√ COUNTRY CODES = homologation

country (I, UK, A, ...).and are to be supplied to the aprilia Au-thorised Dealer as reference data for thepurchase of spare parts or specific accesso-ries of the model you have acquired.


GENERAL SUMMARYSAFETY WARNINGS .......................................... 2TECHNICAL INFORMATION .............................. 2WARNINGS - PRECAUTIONS - GENERAL ADVICE ................................................................ 2SAFE DRIVE ........................................................ 5

BASIC SAFETY RULES ................................ 6CLOTHING .................................................... 8ACCESSORIES............................................. 8LOAD ............................................................. 9

ARRANGEMENT OF THE MAIN ELEMENTS .. 10LOCATION OF INSTRUMENTS/CONTROLS... 12INSTRUMENTS AND INDICATORS ................. 12

INSTRUMENTS AND INDICATORS TABLE ......................................................... 13

MAIN INDEPENDENT CONTROLS .................. 14CONTROLS ON LEFT HANDLEBAR.......... 14CONTROLS ON RIGHT HANDLEBAR ....... 14IGNITION SWITCH...................................... 15STEERING LOCK........................................ 15

AUXILIARY EQUIPMENT.................................. 16MULTIFUNCTION DIGITAL COMPUTER... 16BAG HOOK.................................................. 17ANTITHEFT HOOK ..................................... 17UNLOCKING/LOCKING THE SEAT............ 17GLOVE COMPARTMENT ........................... 18TOOL KIT .................................................... 18

MAIN COMPONENTS........................................ 19FUEL............................................................ 19LUBRICANTS .............................................. 19BRAKE FLUID - recommendations ............. 20DISC BRAKES............................................. 20Coolant ........................................................ 22TYRES......................................................... 24EXHAUST MUFFLER/EXHAUST SILENCER................................................... 25

INSTRUCTIONS FOR USE................................ 26PRE-RIDE CHECKS CHART ...................... 26STARTING................................................... 27MOVING OFF AND RIDING........................ 29RUNNING-IN ............................................... 31

STOPPING................................................... 31PARKING ..................................................... 32PLACING THE VEHICLE ON THE STAND . 32SUGGESTIONS TO PREVENT THEFT ...... 33

MAINTENANCE.................................................. 33SCHEDULED MAINTENANCE CHART....... 34IDENTIFICATION DATA .............................. 36CHECKING AND TOPPING UP ENGINE OIL LEVEL ................................................... 37AIR FILTER.................................................. 38CHECKING THE BRAKE PADS FOR WEAR........................................................... 39INSPECTING THE FRONT AND REAR SUSPENSIONS ........................................... 40ADJUSTING THE REAR SUSPENSION ..... 40REMOVING THE BATTERY-FUSE COMPARTMENT COVER ........................... 41REMOVING THE ENGINE INSPECTION COVER......................................................... 41REMOVING THE FRONT COVER .............. 42IDLING ADJUSTMENT ................................ 42ADJUSTING THE THROTTLE TWISTGRIP ................................................. 43SPARK PLUG .............................................. 43BATTERY..................................................... 44LONG INACTIVITY OF THE BATTERY....... 45CHECKING AND CLEANING THE TERMINALS................................................. 45REMOVING THE BATTERY........................ 46CHECKING BATTERY FLUID LEVEL ......... 46CHARGING THE BATTERY ........................ 46INSTALLING THE BATTERY....................... 46CHANGING THE FUSES............................. 47CHECKING THE SWITCHES ...................... 48VERTICAL ADJUSTMENT OF THE HEADLIGHT BEAM...................................... 48LAMPS ......................................................... 49CHANGING THE FRONT TURN INDICATOR BULBS..................................... 49CHANGING THE HEADLIGHT BULBS ....... 50CHANGING THE TAIL LIGHT BULBS......... 51

TRANSPORT ..................................................... 52DRAINING THE FUEL TANK ...................... 52

CLEANING......................................................... 53LONG PERIODS OF INACTIVITY............... 54

TECHNICAL DATA............................................ 55LUBRICANT CHART ................................... 58WIRING DIAGRAM - SportCity 125 - 200.... 60WIRING DIAGRAM KEY - SportCity 125 - 200...................................... 61AUTHORISED DEALERS AND SERVICE CENTRES.................................................... 64

safe drive

SAFE DRIVE

oid obstacles that could damage the ve-le or make you lose control of the vehi-.

oid riding in the slipstream of vehiclesead in order to increase your speed.

WARNINGways hold the handlebars with bothnds and keep both feet on the foot-gs (or on the rider's footboards), ine correct riding position. not stand up or stretch your limbsile riding.


BASIC SAFETY RULES

To drive the vehicle, you must satisfy cer-tain legal requirements (driving licence,minimum age limit, psychophysical fit-ness, insurance, vehicle licence tax, vehi-cle registration, number plate, etc.).

Begin to familiarise yourself with the vehi-cle by riding in low traffic areas and/or pri-vate ground.

Certain prescribed medicines, alcohol,drugs and psychotropic substances will af-fect your riding, thereby increasing the riskof an accident. Be sure that you are ingood psychophysical conditions and fit fordriving and pay particular attention tophysical weariness and drowsiness.

Most road accidents are caused by inexpe-rienced riders.

NEVER lend your vehicle to a beginnerand make sure any person borrowing yourvehicle fills the legal requirements for driv-ing.Strictly observe all posted signs and na-tional and local road regulations.Avoid any sudden or risky manoeuvresthat may endanger your and other people'ssafety (for example: wheelies, speeding,etc.), and adjust your riding style to roadsurface conditions, visibility, etc.

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Making any modifications to the vehicleand/or removing the original componentscan adversely affect vehicle performanceand safety or make it illegal to ride.Observe applicable law and all nationaland local regulations concerning vehicleequipment.In particular, avoid any modifications apt toenhance performance or alter the vehicle'soriginal specifications.Never race with other vehicles.

Do not ride off road.

ONLY ORIGINALS

The driver should pay attention and avoiddistractions caused by people, things andmovements (never smoke, eat, drink, read,etc.) while driving.Use only the specified fuels and lubricantsindicated in the "LUBRICANT CHART" andcheck oil, fuel and coolant levels at regularintervals.

If the vehicle has been involved in an acci-dent, check the control levers, pipes andhoses, wires, the braking system and keycomponents for damage.

If necessary, have the vehicle inspected byan aprilia Authorised Dealer who shouldcarefully check the frame, handlebars, sus-pensions, safety parts and all the devicesthat you cannot check by yourself.

Remember to report any malfunction to thetechnicians and/or mechanics to facilitatetheir work.

Never use the vehicle when the amount ofdamage it has suffered makes it unsafe toride.

Never change the position, inclination orcolour of: number plate, turn indicators,lights and horns.Any modification made to the vehicle willinvalidate the warranty.

CESSORIES

e owner of the vehicle is responsible for choice, installation and use of any ac-

ssory. y accessories installed must not cover horns or lights or impair their operation,trict suspension travel and steering an-, impair the operation of any vehicle

ntrols or affect ground clearance or bankgle in a bend.oid using accessories that may hampercess to vehicle controls, as this can slowwn your reaction in an emergency.rge fairings and windshields may affect vehicle's aerodynamics and make it un-ble, especially at high speeds.


CLOTHING

Always wear and fasten your helmet cor-rectly before moving off. Make sure yourhelmet complies with applicable regula-tions, is not damaged, is the right size andkeep the visor clean.

Wear protective clothing, preferably brightand/or reflective clothing. This will ensureyou are easily seen by other road usersand reduce the risk of an accident, besidesaffording improved protection in the eventof a fall.

Wear tight-fitting clothing fastened at thewrists and ankles; make sure no strings,belts and ties are hanging loose; makesure no items of clothing or other objectscan distract you or become entangled withmoving parts or with the handlebars.

Do not ride with sharp or pointed objects inyour pockets as they might cause injury inthe event of a fall (this includes keys, pens,glass vials, etc. - note that the same ap-plies to your passenger).

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Do not carry any luggage unless firmly se-cured to the vehicle.

Do not carry bags which protrude too muchfrom the luggage-rack or which cover thelights, horn or indicators.

Do not carry animals or children on theglove compartment or on the luggage rack.

Do not exceed the maximum load capacityof each luggage rack. The overloaded vehicle will become unsta-ble and handle poorly.

Make sure any accessories installed arefastened securely to the vehicle and willnot affect safety during riding.Do not install or modify any electric devicesin such a manner as to exceed vehicle ca-pacity, as this may lead to a power short-age or failure causing the engine to stopsuddenly or rendering the horn and lightsinoperative.aprilia recommends the use of genuineaccessories (aprilia genuine accesso-ries).

LOAD

Be careful not to overload the vehicle withexceeding luggage. Place your luggage asclose as possible to the centre of gravity ofthe vehicle and make sure its weight isevenly distributed across both sides of thevehicle to keep it stable. Make sure that theluggage is firmly secured to the vehicle, es-pecially before long trips.

Avoid fixing bulky, heavy and/or dangerousobjects to the handlebars, mudguards andforks - this could slow down the vehicle'sresponse in turns and would inevitably af-fect handling.

Do not secure bulky bags to the vehiclesides, as they could hit people or obstacleswhen riding, resulting in loss of control.

e and maintenance SportCity 125 - 200

1 4

6

7

11 10

32

13

12

ANGEMENT OF THE MAIN ELEMENTS

ansion tankolant expansion tank plug ar brake fluid reservoirt rear-view mirrorg hook filterntre stand

89 1111

10 us

ARR

KEY1) Exp2) Co3) Re4) Lef5) Ba6) Air7) Ce

5

9 8

) Engine oil filler plug) Left passenger footpeg0) Battery1) Fuse carrier2) Frame number3) Front cover


2 31 6

8

13

7

1012 11

Y

Passenger grab handleSeatFuel tankFuel tank filler plugRight rear-view mirrorFront brake fluid reservoir

7) Warning horn8) Glove compartme9) Ignition switch/ste10) Battery compartm11) Spark plug12) Right passenger

13) Antitheft hook (for the aprilia "Body-Guard" shielded cable )

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1)2)3)4)5)6)

54

9

ntering lock ent cover

footpeg

MPH

0

0

100

80

140

90

Miles

TRIPODO

AMPM

Km

km/h

160

7

1 2 3

10 89

6

5

4

ND INDICATORS

warning light ( )ing light ( )

( )

r

omputer indicatorr: odometer (ODO) / trip meter (TRIP) /

g light ( )


100 160

30

200

4010

0

20

MilesKm

TRIPODO

PMAM

100

MPH50

6040

8060

709080

km/h

140120

345672 1

40

60

10

30

20

20

40

100

80

120

70

50

60

12 11

LOCATION OF INSTRUMENTS/CONTROLS

KEY

1) Electrical controls on the left side of the handlebar2) Rear brake lever3) Front brake lever4) Throttle grip5) Electrical controls on the right side of the handlebar6) Ignition switch/steering lock ( - - )7) Instruments and indicators

INSTRUMENTS A

KEY

1) Green turn indicator 2) Blue high beam warn3) Orange low fuel light4) Service warning5) Oil pressure indicato6) Digital clock7) Multifunction digital c8) Coolant temperature9) Multifunction indicato

battery voltage ( )10) Fuel level indicator11) Red general warnin12) Speedometer


strument panel backlighting and the digital

n this is the case, stop the engine immediately

u flash the high beam (PASSING ).

l.e page 19 (FUEL).

he engine.u to ride the vehicle.central area of the scale.nd check the coolant level, see page 22 (Cool-

oolant temperature allowed may lead to se-

ant icon will show on the digital display. Check

oltage ( ). See page 16 (MULTIFUNCTION

INSTRUMENTS AND INDICATORS TABLE

CAUTION Turn the key to ON ( ), for the first three seconds all pilot lights, the indisplay indicators will come on, thus carrying out the starting check routine.

Description Function

Direction indicator warning light It blinks when the right or left direction indicator is on.

Engine oil pressure icon It comes on to warn that engine oil pressure is low. Wheand contact an aprilia Authorised dealer.

Speedometer Indicates road speed.

High beam warning light Comes on when the headlight high beam is on or when yo

Low fuel warning light It comes on when the quantity of fuel left in the tank is 1,4 When the light comes on, refuel as soon as possible, se

Fuel level indicator It indicates the approximate fuel level in the tank.

Digital clock Displays current hour and minutes.

Coolant temperature indicator

It indicates the approximate temperature of the coolant in tWhen the first section comes on, the temperature allows yoThe normal running temperature range is indicated by the If the indicator reaches the last section, stop the engine aant).

Exceeding the maximum cvere engine damage.

Warning light It comes on to warn about a general failure, also the relevthe failure and fix it.

Service icon It comes on to warn that the vehicle is due for service.

Multifunction indicator It shows the total mileage (ODO), trip (TRIP) or battery vDIGITAL COMPUTER)

CAUTION

MODE

657

WARNING not operate the engine stop switch- ” while riding.

This switch serves as a safety or emer-gency switch.With the switch in position ≈ ∆, it is pos-sible to start the engine; the engine canbe stopped by moving the switch to po-sition ≈ ∆.

CAUTIONi th the engine stopped and thenition switch in position “ ” , thettery may run flat.hen the vehicle has come to aandstill and you have stopped thegine, set the ignition switch tosition “ ”.


2

1

4 3

MAIN INDEPENDENT CONTROLS

CONTROLS ON LEFT HANDLEBAR

CAUTION The electric compo-nents only operate when the ignition switchis in the ≈ ∆ position.

1) PASSING BUTTON Press the button (PASSING) to activatethe high beam flasher.

CAUTION Release the button≈ ≈ to disable the high beam flasher.

2) HORN BUTTON ( )Press this button to operate the horn.

3) TURN INDICATOR SWITCH ( )To indicate the turn to the left, move theswitch to the left; to indicate the turn tothe right, move the switch to the right.Press the switch to cancel the signal.

4) DIMMER SWITCH ( - ) / HIGHBEAM FLASHER (PASSING )If the dimmer switch is in position ≈ ∆,the high beam comes on; while if it is inposition ≈ ∆, the low beam comes on.

CONTROLS ON RIGHT HANDLE-BAR

CAUTION The electric compo-nents only operate when the ignition switchis in the ≈ ∆ position.

5) MODE BUTTONMove the MODE button to the left toswitch the instrument panel.

6) ENGINE STOP SWITCH ( - )

7) STARTER BUTTON ( )Press the button ≈ ≈ to have the startermotor crank the engine. For the startingprocedure, see page 27 (STARTING).

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◆ Press the key (2) and turn it anticlock-wise (to the left), then steer the handle-bar slowly, until the key (2) reaches posi-tion ≈ ∆.

◆ Extract the key.

Position Function Key removal

Steering lock

The steer-ing is locked. It is not possible to start the engine or switch on the lights.

It is possible to remove the key.

Neither the engine, nor the lights will operate.

It is possible to remove the key.

The engine and the lights can be operated.

It is not possi-ble to remove the key.

IGNITION SWITCH

The ignition switch (1) is positioned on theright side of the steering head.

CAUTION The key (2) operatesthe ignition switch / steering lock, the seatlock and the glove compartment lock.Two keys are supplied together with thevehicle (one spare key).

CAUTION Store the spare keyin a safe place (other than the vehicle).

STEERING LOCK

WARNINGNever turn the key to position “ ” whenriding, or you will lose control of the vehi-cle.

OPERATIONTo lock the steering:◆ Turn the handlebar fully to the left.◆ Turn the key (2) to position ≈ ∆.

CAUTION Turn the key andsteer the handlebar at the same time.

ing the clock

UTION For safety reasons, itssible to set this function when vehicle

opped only.

down the Mode button (2) for at leaste seconds.

column dividing hours and minutes will flashing.the hour value, it will increase by oneevery time you press the Mode button

down the Mode button (2) again for att three seconds to shift to minute set- The indicated value will increase byunit every time the Mode button (2) issed.

down the Mode button (2) for at leaste seconds to go back to hour setting.

key has been touched for three sec-, the display will automatically quit the

k setting function.


Miles

TRIPODO

AMPM

Km

1 MODE

2

AUXILIARY EQUIPMENT

MULTIFUNCTION DIGITAL COM-PUTER

Multifunction indicator functionsUse the Mode button (2), on handlebarright control, to select among various func-tions: clock setting, odometer (ODO), tripmeter (TRIP), battery voltage value and tripmeter reset.

Odometer (ODO)

When the instrument panel is switched on,the multifunction display (1) shows theodometer function (ODO).

TRIP function (TRIP) With the odometer display (ODO), pressthe Mode button (2) once to display thefunction (TRIP). Hold down the Mode but-ton (2) for at least three seconds to reset

stored trip value.

Battery voltageWith the odometer display, press the Modebutton (2) twice to display the battery func-tion.

Conversion of unit of measurement -Km/MiWhen battery voltage is displayed on multi-function display (1), hold down the Modebutton (2) for more than ten seconds tochange the unit of measurement from kilo-metres (Km) to miles (Mi). While pressingthe button, the current unit of measure-ment is flashing. Should the button bepressed for less than ten seconds, the con-version will not take place.

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5

4

UNLOCKING/LOCKING THE SEATOPERATIONTo unlock the seat, proceed as follows:◆ Position the vehicle on the centre stand.◆ Insert the key in the seat lock.◆ Turn the key (4) anticlockwise.◆ Raise the seat (5).◆ To lock the seat, lower and press it (with-

out exerting too much pressure), thusmaking the lock snap shut.

WARNINGBefore leaving, make sure that the seatis properly locked.

1

2

3

BAG HOOK

WARNINGDo not hang excessively bulky bags orparcels to the hook, as this may seri-ously compromise the manoeuvrabilityof the vehicle or the movement of yourfeet.The bag hook (1) is positioned on the frontpart of the inner shield.Maximum allowed weight: 1.5 kg

ANTITHEFT HOOK

The antitheft hook (2) is positioned on theleft side of the vehicle, near the passengerfootrest.

To prevent the vehicle from being stolen, it isadvisable to secure it with the aprilia"Body-Guard" shielded cable (3), availa-ble at any aprilia Authorised Dealer.

CAUTIONDo not use the hook to lift the vehicle orfor any purpose other than securing thevehicle once it has been parked.

3

OL KIT

e tool kit (3) is fixed in the appropriatempartment under the seat.

aise the seat, see page 17 (UNLOCK-NG/LOCKING THE SEAT).

e tool kit includes:tool case;screwdriver, ≈Fiat∆-type l=128;screwdriver handle;3 mm Allen wrench;shock absorber pin wrench;16x140 mm spark plug spanner with 12mm socket and seal;8x120 mm rod.


21

ADDITIONAL CASE ◆ Insert the key in the helmet case lock.◆ Turn the key anticlockwise.◆ Lift the helmet case cover (5).◆ To lock the helmet case cover, lower and

press it (without exerting too much pres-sure), thus making the lock snap shut.

WARNINGMake sure the helmet case cover islocked securely before riding.

CAUTIONFor a better stability, it is necessary tofit handlebar counterweights togetherwith the case; they are supplied with theoriginal aprilia case.

GLOVE COMPARTMENT

It is placed under the handlebar, on the in-ner part of the shield. To reach it:◆ Insert the key (1) in the lock.◆ Turn the key clockwise, pull it and open

the door (2).

CAUTIONBefore locking the door, make sure thatyou have not left the key in the glovecompartment.To lock the door (2), raise and press it. It isnot necessary to use the key.Maximum allowed weight: 1.5 kg

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BRICANTS

WARNINGolonged or repeated contact with oilay cause severe skin damage. Washur hands carefully after handling en-

ne oil.ear latex gloves during servicing.EEP AWAY FROM CHILDREN.O NOT DISPOSE OF OIL IN THE ENVI-ONMENT

CAUTIONoceed with care.

o not spill the oil!ke care not to smear any component,e area in which you are working ande surrounding area. Carefully removey trace of oil. In case of leakage oral funct ions, contact an apr i l ia

uthorised Dealer .ansmission fluidave the transmission fluid level checkedery 6000 km (3750 mi).

ave the transmission fluid changed aftere first 1000 km (625 mi) and then every000 km (15000 mi).

ave inspection and replacement carriedt by an aprilia Authorised Dealer .

1

MAIN COMPONENTSFUEL

WARNINGThe fuel used in internal combustionengines is highly flammable and can be-come explosive under particular condi-tions. It is important to refuel and serv-ice the vehicle in a well-ventilated area,with the engine off. Do not smoke whilerefuelling or near fuel vapours, in anycase avoid contact with naked flames,sparks and any other heat source orsource of ignition to prevent fires or ex-plosion. Avoid spilling fuel, as it may ignitewhen in contact with hot engine parts. In the event of accidental spillage, makesure that the area has completely driedbefore starting the engine.Never fill the tank to the rim, as fuel ex-pands from heat and when left under di-rect sunlight. Tighten the filler plug securely after re-fuelling. Avoid contact with skin, do notinhale fuel vapours; do not swallow fuelor transfer it between different recepta-cles using a hose.

DO NOT RELEASE FUEL INTO THE EN-VIRONMENT.KEEP AWAY FROM CHILDREN.

Use only premium grade leaded petrol (4Stars ) or unleaded petrol with 95 RONand 85 MON octane rating minimum.

FUEL TANK CAPACITY(reserve included): 8.5 lTANK RESERVE: 1.4 lTo reach the filler plug, proceed as follows:◆ Raise the seat, see page 17 (UNLOCK-

ING/LOCKING THE SEAT).◆ Unscrew the filler plug (1).

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e sure the brake hose is not twistedorn.P AWAY FROM CHILDREN.

NOT RELEASE INTO THE ENVIRON-T.

C BRAKES

WARNING brakes are critical to your safety must always be kept in sleek run- order. Check the brakes before ride.

rty disc will soil the pads, leading to of braking efficiency. Dirty padst be replaced, while dirty discst be cleaned with a high-quality de-ser.

e brake fluid changed at an apriliaorised dealer every two years.


Engine oilPeriodically check the engine oil level, seepage 37 (CHECKING AND TOPPING UPENGINE OIL LEVEL).

CAUTION Use oil with specifi-cations 5/W 40, see page 58 (LUBRICANTCHART).

CAUTIONWhen topping up the engine oil, neverexceed the "MAX" level.It is necessary to have the engine oilchanged after the first 1000 km (625 mi) andsuccessively:√ every 6000 km (3750 mi) have the engine

oil changed.√ periodically check oil level, see page 37

(CHECKING AND TOPPING UP ENGINEOIL LEVEL).

Have engine oil changed at an aprilia Au-thorised dealer.

BRAKE FLUID - recommendations

CAUTION This vehicle is fittedwith front and rear disc brakes. Each brak-ing system is operated by an independenthydraulic circuit.The following information applies to bothbraking systems.

WARNINGSudden changes in brake lever play or aspongy feel of the lever may indicateproblems with the hydraulic system.If in doubt about the braking efficiencyof your bike or if you are not able to per-form routine checks, contact an apriliaAuthorised dealer.

WARNINGPay special attention to the brake discand friction material, making sure thatthey are neither dirty nor oily, especiallyafter maintenance operations or inspec-tions.

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If the fluid is below the "MIN" mark:

CAUTIONBrake fluid level decreases as the brakepads wear down.◆ Check the brake pads for wear, see

page 39 (CHECKING THE BRAKEPADS FOR WEAR) and brake disc.

If the pads and/or the disc do not need re-placing:◆ Contact an aprilia Authorised Dealer,

who will provide for topping up.

CAUTIONCheck the brake for proper operation.When the brake lever has exceedingtravel or if you notice a loss of braking,contact an aprilia Authorised Dealer .The braking system may need bleeding.

1

CAUTION This vehicle is fittedwith front and rear disc brakes. Each brak-ing system is operated by an independenthydraulic circuit.The following information applies to bothbraking systems.

Brake fluid level decreases gradually asthe brake pads wear down.

The brake reservoirs are positioned on thehandlebar, near the brake lever couplings.

Periodically check the brake fluid level inthe reservoirs, see on the side (Check) andthe wear of the pads, see page 39(CHECKING THE BRAKE PADS FORWEAR).

WARNINGDo not use the vehicle if the brakingsystem is leaking fluid.

CheckTo check the brake fluid level, proceed asfollows:

CAUTION Position the vehicleon firm and flat ground.

◆ Position the vehicle on the centre stand.◆ Rotate the handlebar, so that the fluid

contained in the brake reservoir is paral-lel to the "MIN" mark stamped on theglass gauge (1).

◆ Make sure that the fluid contained in thereservoir exceeds the "MIN" markstamped on the glass gauge (1).

MIN = minimum level.

1

e distilled water in the coolant mixture.p water will damage the engine.

WARNING not remove the expansion tank plug when the engine is hot, since cool-t is very hot and under pressure.ntact with skin or clothes, may causevere scalding and/or damage.


Coolant

CAUTIONDo not ride when coolant is below theminimum level MIN.Periodically check the coolant level andevery time after long trips; have the coolantchanged by an aprilia Authorised Dealerevery 2 years.

WARNINGCoolant is toxic when ingested. Contactwith eyes or skin may cause irritation. In the event of contact with eyes or skin,rinse repeatedly with abundant waterand seek medical advice. In the event ofingestion, induce vomiting, rinse mouthand throat with abundant water andseek medical advice immediately.DO NOT RELEASE INTO THE ENVIRON-MENT.KEEP AWAY FROM CHILDREN.Take care not to spill coolant onto hotengine parts. It may ignite and produceinvisible flames.Wear latex gloves during servicing.Have the coolant changed at an apriliaAuthorised Dealer.Coolant mixture is a 50% solution of waterand antifreeze.This is the ideal solution for most operatingtemperatures and provides good corrosionprotection.This solution is also suited to the warm

season, as the mixture is less prone toevaporative loss and will reduce the needfor top-ups. In addition, less water evaporation meansfewer mineral salts depositing in the radia-tor, which helps preserve the efficiency ofthe cooling system.When temperature drops below zero de-grees centigrade, check the cooling sys-tem frequently and add more antifreeze(up to 60% maximum) to the solution.

UsTa

Do(1)anCose


CAUTIONNever top up beyond the "MAX" levelmark or coolant will leak out when theengine is running.◆ Top up with coolant, see page 58 (LU-

BRICANT CHART) up to just below the"MAX" mark.

◆ Refit the filler plug (1).

CAUTIONIf coolant level drops too quickly or thetank is empty, check the cooling circuitfor leaks. Have the repair carried out atan aprilia Authorised dealer.◆ Refit the front cover, see page 42 (RE-

MOVING THE FRONT COVER).

2

CHECKING AND TOPPING UP

WARNINGWait for the engine to cool down beforechecking or topping up coolant level.◆ Stop the engine and wait until it has

cooled down.


◆ Remove the front cover, see page 42(REMOVING THE FRONT COVER).

◆ Make sure that the level of the fluid con-tained in the expansion tank (2) is includ-ed between the "MIN" and "MAX" marks.MIN = minimum level.

MAX = maximum level

If not so: ◆ Loosen the filler plug (1) (by turning it an-

ticlockwise by two turns), without remov-ing it.

◆ Wait a few seconds in order to releaseany residual pressure.

◆ Unscrew and remove the plug (1).

WARNINGCoolant is toxic when ingested. Contactwith eyes or skin may cause irritation. Do not put your fingers or any other ob-ject into the filler opening in order to en-sure that there is coolant.

me of the tyres approved for this ve-le are equipped with wear indicators. ere are several kinds of wear indica-

rs. r more information on how to check

e tyres for wear, contact your Dealer. sually inspect the tyres for wear andve them changed if worn.d tyres, even if not completely wornwn, may become hard and provideor grip. this case, have the tyres changed.ve a tyre changed when worn ornctured, if the puncture in the tread isger than 5 mm.ve the wheels balanced after eache repair.e only tyres in the size suggested byrilia, see page 55 (TECHNICAL DA-).

not install tube tyres on tubelesse rims or vice versa.

ways check that the caps are in place the valves, or the tyres may deflateddenly.


1

TYRES

This vehicle is equipped with tubelesstyres.

WARNINGPeriodically check the tyre inflationpressure at room temperature, seepage 55 (TECHNICAL DATA).Measuring pressure on hot tyres willlead to inaccurate measurement.It is especially important to measuretyre pressure before and after a longtrip.Overinflated tyres will not absorbbumps when riding on rough road sur-faces and resulting vibration is trans-ferred through the handlebar, giving aharsh ride and reducing tyre grip espe-cially during cornering.

Conversely, underinflation will put morestress on the sidewalls (1) and the tyremay slip on the rim or even come off therim, leading to loss of control. The tyres could come off the rims underharsh braking. Finally, the vehicle could skid duringcornering. Inspect tyre surface condition andcheck for wear, as worn tyres lead topoor road holding and handling.

SohicThtoFothVihaOldopoIn HapularHatyrUsapTA

DotyrAlonsu


EXHAUST MUFFLER/EXHAUST SI-LENCER

WARNINGTampering with the noise control sys-tem is prohibited.Owners are warned that the law may for-bid:√ The removal or disconnection of any de-

vice or element of design incorporated intoany new vehicle to limit the noise emis-sions before its sale or delivery to the finalpurchaser or while it is in use except if car-ried out for maintenance, repair or replace-ment purposes; and.

√ The use of the vehicle after such device orelement of design has been removed orrendered inoperative by any person.

Check the exhaust muffler/silencer and thesilencer pipes, making sure that they showno traces of rust or holes and that the ex-haust system is operating properly.

If the exhaust system noise increases,contact an aprilia Authorised Dealer im-mediately.

2

Tyre replacement and repair, as well aswheel servicing and balancing are deli-cate operations. They should be carriedout using adequate tools and are bestleft to experienced mechanics.

Have your tyres and wheels serviced atan aprilia Authorised Dealer or a specialised tyre repairer.

New tyres may be coated with an oilyfilm: ride carefully until covering sever-al miles. Never apply non-specific prod-ucts to the tyres.

MINIMUM RECOMMENDED TREAD DEPTH (2)front: .............................. 2 mm ( 3 mm)rear: ............................... 2 mm ( 3 mm)

eck Page, check lever free play, fluid

ecessary.

20, 39

smoothly. joints. √

n; throttle should snap fullyitions of the steering. Adjustd.

43

n pressure. Check for wear 24

thly and evenly. There should √

moothly and that the spring normal position.ctions, if necessary.

√

ing elements are not loose.ed. √

p, if necessary.aks or obstacles in the cir-

tightened securely.

19, 52

sion tank must be betweenks. 22, 27

correctly.14

n of the acoustic and visual or repair if faulty. 44 √ 51


INSTRUCTIONS FOR USE

WARNINGCheck the vehicle before each ride toensure safe riding. (See the PRE-RIDECHECKS CHART on the side). Failure toperform these checks may lead to se-vere personal injury or vehicle damage.If you have any doubts on the operationof the vehicle controls or believe thatany vehicle components might befaulty, do not hesitate to contact anaprilia Authorised Dealer .A quick pre-ride check takes just a fewminutes and greatly improves yoursafety.

PRE-RIDE CHECKS CHART

Part ChFront and rear disc brakes

Check for proper operationlevel and check for leaks. Check the pads for wear.

Top up brake fluid level, if nBrake levers Make sure that they work

If necessary, lubricate theThrottle Check for smooth operatio

open and closed at all posand/or lubricate as require

Wheels / tyres Check tyre surface, inflatioor damage.

Steering Steering should rotate smoobe no play or looseness.

Centre stand Make sure that it works stension brings it back to itsLubricate joints and conne

Fastening elements Make sure that the fastenAdjust or tighten as requir

Fuel tank Check fuel level and top uMake sure there are no lecuit.Make sure the filler plug is

Coolant Coolant level in the expanthe "MIN" and "MAX" mar

Engine stop switch( - )

Make sure that it operates

Lights, warning lights, horn and elec-trical devices

Check the proper operatiodevices. Change the bulbs


5

CAUTION To avoid the exces-sive wear of the battery, do not keep thestarter push-button ≈ ∆ pressed for morethan five seconds (ten after a long period ofinactivity). If the engine does not start withinthis lapse of time, wait ten seconds beforeoperating the starter button " ∆ again.

CAUTIONAvoid pressing the starter button " "(4)when the engine is running, or thestarter motor may damage.◆ Press the starter button " " (4) without

accelerating and release it as soon asthe engine starts.

1

5

MODE

2 4 3

STARTING

WARNINGExhaust gases contain carbon monox-ide, which is extremely toxic if inhaled.Do not start the engine in an enclosedspace or poorly ventilated area.Failure to observe this warning maylead to loss of consciousness or evendeath by asphyxia.

Do not get on the vehicle for starting it.◆ To start the vehicle, position it on the

centre stand.◆ Make sure that the dimmer switch (1) is

in position ≈ ∆.

◆ Set the engine stop switch (2) to position≈ ∆.

◆ Turn the key (3) and set the ignitionswitch to position ≈ ∆.

◆ Lock at least one wheel, by pulling abrake lever (5). If this operation is notcarried out, the start relay receives nocurrent and therefore the engine doesnot start.

CAUTION After a long period ofinactivity, carry out the operations describedat page 29 (STARTING AFTER A LONGPERIOD OF INACTIVITY).

RTING THE ENGINE FROM COLDmbient temperature is low (close to orw 0°C), you may have trouble starting

engine at the first attempt.: old down the starter button " " (4) fort least five seconds and open the throt-e grip (6) slightly (Pos. B).

e engine starts:elease the throttle grip (6) (Pos.A). idle speed is erratic, flip the throttle grip) moderately several times.

e engine fails to startait a few seconds and repeat theOLD START PROCEDURE. necessary, remove the spark plug, seeage 43 (SPARK PLUG) and make sureat it is not wet.

the spark plug is wet, clean and dry it.

ore reinstalling it:

UTION Put a clean cloth on cylinder, near the spark plug seat, in or- to protect it from oil sprays.

ress the start push-button " " (4) andt the starter run for about five secondsithout accelerating.


MODE

64

Miles

TRIPODO

AMPM

Km

7

◆ If the engine does not start in three orfour seconds, slightly rotate the throttlegrip (6) (Pos. B), keeping the starterpush-button " " (4) pressed. Release ofthe throttle grip as soon as the enginestarts.

CAUTIONAs soon as the engine has started, theengine oil pressure warning light " " (7)must go out. If the light stays on or comeson during normal operation, it means thatoil pressure in the circuit is too low. Stopthe engine immediately and contact anaprilia Authorised Dealer . Do not use the vehicle with insufficientengine oil, in order to avoid damaging theengine components.◆ Keep at least one brake operated and do

not accelerate until you are ready tomove off.

CAUTIONNever move off abruptly with a coldengine. To reduce emissions and fuelconsumption, ride slowly until coveringseveral miles to warm the engine up tooperating temperature.STARTINGWITH FLOODED ENGINE

If the starting is not carried out properly or ifthere is too much fuel in the intake ductsand in the carburettor, the engine may getflooded.

To clean a flooded engine:◆ Press the start push-button " " (4) for a

few seconds (letting the engine crank)wi th complete ly open throt t le (6)(Pos.C).

STAIf abelotheIf so◆ H

atl

If th◆ R◆ If

(6

If th◆ W

C◆ If

pth

◆ If

Bef

CAtheder

◆ Plew


AMPM

/h

8

To move off: ◆ Release the throttle grip (6) (Pos. A), en-

gage the rear brake, then move the vehi-cle down the stand.

◆ Get on the vehicle, keeping at least onefoot on the ground in order not to losebalance.

◆ Adjust the rear-view mirrors.

WARNINGWith the vehicle stopped, try to familiar-ise with the use of the mirrors. Convexmirrors provide a larger view, but anyobjects seen in these mirrors seem far-ther than they really are. It may takesome time to learn to judge the distanceof traffic behind accurately.

MODE

64

AA

STARTINGAFTER A LONG PERIOD OF INACTIVITYAfter a long period of inactivity, if the startis not immediate, this may be due to thefact that the fuel circuit is partially empty. If so:◆ Press the starter push-button " " (4) for

about ten seconds, in order to ensure thefilling of the float chamber.

MOVING OFF AND RIDING

CAUTION Before moving off,carefully read section "Safe Riding", seepage 5 (SAFE RIDING).

CAUTIONIf the low fuel warning light " " (8)positioned on the dashboard comes onwhile the vehicle is running, this meansthat the electric reserve is operating andthere are still 1,4 l of fuel available.Refuel as soon as possible, see page 19(FUEL).

WARNINGIf you are riding solo, make sure thepassenger footpegs are folded up be-fore moving off.While riding, keep your hands on thehandlebar and your feet on the foot-pegs.NEVER RIDE IN ANY POSITION OTHERTHAN THE RECOMMENDED RIDINGPOSITION.If you are riding with a passenger, giveyour passenger proper instructions toavoid problems when manoeuvring.

Before leaving, make sure that thestand/stands is/are completely up.

WARNINGhen approaching a turn, slow down orake and take the turn at moderate,nstant speed or accelerate slightly;aking in a turn will greatly increaseur chances of skidding.

ntinued application of the brakes onng downhill grades may cause theakes to overheat, thereby reducingaking efficiency. Shift down to use en-e braking and apply both brakes in-mittently. ver ride downhill with the engine off!

the road surface is wet or slipperyow, ice, mud, etc.), ride slowly, do

t brake or swerve suddenly, or youy lose grip and fall.

atch out for obstacles or suddenanges in the road surface.ugh roads, rails, manhole covers,

ad markings, large steel plates nearadwork become slippery in the wetd should be avoided or negotiatedth the greatest care, riding carefullyd keeping the vehicle upright.


MODE

AA

◆ Release the brake lever and accelerateby rotating the throttle grip moderately(Pos. B); the vehicle will start moving.

CAUTIONNever move off abruptly with a coldengine. To reduce emiss ions and fue lconsumption, ride slowly until coveringseveral miles to warm the engine up tooperating temperature.

WARNINGDo not open and close the throttle re-peatedly and continuously, or you maylose control of the vehicle.When you need to brake, close thethrottle and use both brakes for smoothbraking; take care to apply the rightamount of pressure to both brakes.Using one brake only gives less brakingpower and you could lock a wheel andlose grip.To stop uphill, decelerate completelyand use the brakes to keep the vehicleat standstill. Do not use engine braking or the clutchmay overheat.

Wbrcobryo

ColobrbrginterNe

If (snnoma

WchRororoanwian


STOPPING

WARNINGIf you can, do not stop or slow downsuddenly and avoid limit-braking.◆ Release the throttle grip (pos. A) and

gradually put on the brakes to stop thevehicle.

◆ If you need to stop only briefly, keep atleast one brake applied.

MODE

WARNINGSignal your intention to change lane orturn in good time using the turn indica-tors and avoid sudden swerving or move-ments.Switch off the turn indicators as soon asyou have finished turning.Be extremely careful when overtaking orbeing overtaken. When riding in the rain, the spray thrownup by the tyres of large vehicles will re-duce your vision; the air wave created bya large vehicle may make you lose controlof the vehicle.RUNNING-IN

WARNINGAfter the first 1000 km (625 mi), carry outthe checking operations indicated in thecolumn "After running-in" of the REGU-LAR SERVICE INTERVALS CHART, seepage 34, in order to avoid hurting yourselfor other people and/or damaging the ve-hicle.Correct engine running-in is essential toensuring proper performance and durabili-ty. Twisty, hilly roads are ideal for an effectiverunning-in of engine, suspension andbrakes.

CAUTION Only after the first500 km (312 mi) of running-in is it possi-ble to obtain the best speed and acceler-ation performance from the vehicle.

Follow these recommendations:◆ Do not open the throttle completely if the

speed is low, both during and after therunning-in.

u 0-100 km (0-62 mi)Until you have covered the first 100 km(62 mi), use the brakes gently and avoidharsh, prolonged braking. This will helpthe brake pads bed in properly againstthe brake discs.

u 0-500 km (0-312 mi)During the first 500 km (312 mi), do notexceed the 80% of the maximum allowedspeed.

◆ Avoid driving at constant speed for longdistances.

◆ After the first 1000 km (625 mi), progres-sively increase the speed until reachingthe highest performance levels.

6

ACING THE VEHICLE ON THEAND

refully read page 32 (PARKING).

NTRE STANDrasp the left grip (4) and the passengerrab rail (5).ush down the stand lever (6).

WARNINGke sure that the vehicle is stable.


321

45

PARKING

WARNINGPark the vehicle on firm and levelground, to prevent it from falling.Do not lean the vehicle against a wall, orlay it on the ground.Make sure that the vehicle, and in partic-ular hot vehicle components, may notput the safety of persons and children atrisk. Do not leave the vehicle unattendedwith the engine running or the key in theignition switch.Do not sit on the vehicle when the standis down.◆ Stop the vehicle, see page 31 (STOP-

PING).◆ Set the engine stop switch (1) to position≈ ∆.

CAUTIONWith the engine stopped and theignition switch in position “ ” , thebattery may run flat.◆ Rotate the key (2) and set the ignition

switch (3) to position ≈ ∆.◆ Position the vehicle on the stand, see on

the side (PLACING THE VEHICLE ONTHE STAND).

CAUTION It is not necessary toclose the fuel tap when the engine is off,since it is equipped with an automatic clos-ing system.

CAUTIONNever leave the key in the ignitionswitch.◆ Lock the steering, see page 15 (STEER-

ING LOCK) and remove the key.

PLST

Ca

CE◆ G

g◆ P

Ma


CAUTIONUnless expressly indicated otherwise,reassembly is a reversa l o f thedisassembly procedure.Wear latex gloves during servicing.Normally, the owner can take care of rou-tine maintenance. However, some mainte-nance operations require specific tools andare best left to experienced mechanics.

If you need assistance or technical advice,contact your aprilia Authorised Dealer ,for guaranteed accurate, prompt service.

We recommend having the vehicle road-tested at the aprilia Authorised dealer af-ter repair or servicing.In addition, perform the "Pre-ride checks"after each maintenance operation, seepage 26 (PRE-RIDE CHECKS CHART).

er's Manual.

SUGGESTIONS TO PREVENTTHEFT

CAUTIONDo not use any “brake lock” devices.Fai lure to heed this warning canseriously damage the braking systemand lead to an accident thus provokingserious injuries or death.NEVER leave the key in the ignition switchand always use the steering lock.

Park the vehicle in a safe place, possibly ina garage or at a guarded parking place.If possible, use the appropriate aprilia"Body-Guard" shielded cable , or an ad-ditional antitheft device.Make sure you have all the necessary doc-uments with you and that the road tax hasbeen paid.Write your personal data and telephonenumber in this page to help trace the vehi-cle back to you in the event it is stolen andsubsequently recovered.

SURNAME:................................................

NAME: .......................................................

ADDRESS: ................................................

...................................................................

TELEPHONE NO.:.....................................

In most cases, stolen vehicles are identi-fied through the data written on the Own-

MAINTENANCE

WARNINGRisk of fire.Keep fuel and other flammable sub-stances away from electric compo-nents.Before servicing or inspecting the mo-torcycle: stop the engine and removethe key from the ignition switch; allowfor the engine and exhaust system tocool down; where possible, lift the mo-torcycle using adequate equipmentplaced on firm and level ground.Ensure the area is well ventilated beforeproceeding. Be careful of any parts of the engine orexhaust system which may still be hotto the touch in order to avoid scalds orburns. Do not put any vehicle parts into yourmouth: vehicle components are not edi-ble and some of them are harmful oreven toxic.The vehicle is made up of not edibleparts. Never bite, suck, chew or swallowany part of the vehicle for any reason.

UT BY THE USER AS WELL).

6000 km r 8 months

Every 12000 km (7500 mi) or 16 months

y 1000 km: /every 16 months:

ry 1000 km: /every 6000 km:

onth:

every 2000 km

as or on uneven ground.


SCHEDULED MAINTENANCE CHART

OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised dealer (CAN BE CARRIED O

Component After running-in[1000 km (625 mi)]

Every (3750 mi) o

Rear shock absorbers

Battery / terminals

Spark plug

Carburettor - idling

Air filter

Throttle operation

Brake locking operation

Converter grease

Stop light switch

Coolant ever

Engine oil eve

Headlight beam direction - operation

Tyre - inflation pressure every m

Battery terminals tightening

Front suspension

Brake pad wear

= check and clean, adjust, lubricate or change, if necessary; = clean; = replace; = adjust.Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty are


ry 6000 km i) or 8 months

Every 12000 km (7500 mi) or 16 months

every 2 years:

very 6000 km: /every 24000 km:

every 2 years:

reas or on uneven ground.

OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised dealer. Component After running-in

[1000 km (625 mi)]Eve

(3750 mIdle mixture (CO)

Converter belt

Steering tube bearings

Engine oil filter

Wheel bearings

Secondary air scoop filter

Converter cover air filter

Clutch jaws

Valve clearance

Brake fluid

Front suspension fluid

Transmission fluid e

Engine oil filter screen and magnetic screw

Converter rollers and converter plastic guides

Wheels / tyres

Nut, bolt, screw tightening

Cylinder head nut tightening

Draining brake fluid

Fuel hose

= check and clean, adjust, lubricate or change, if necessary; = clean; = replace; = adjust.Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty a

GINE NUMBERe engine number is stamped near theer support of the rear shock absorber.

gine no.


IDENTIFICATION DATA

It is a good rule to report the frame and en-gine numbers in the space provided in thismanual.

The frame number must be quoted whenpurchasing spare parts.

CAUTION Altering a vehicleidentification numbers is illegal and pun-ished by the law with fines and imprison-ment. In addition, altering the framenumber invalidates the warranty.

FRAME NUMBERThe frame number is stamped on theframe central tube. To read it, it is neces-sary to remove the indicated cap.

Frame no.

ENThlow

En


The difference between "MAX" and"MIN" amounts to approximately 200cu. cm.

◆ The level is correct if the oil reaches ap-prox. the "MAX" mark on the dipstick.

CAUTIONNever exceed the "MAX" mark or let oillevel drop below the "MIN" mark, as thismay lead to severe engine damage.◆ If necessary, provide for topping up.

TOPPING UP◆ Pour a small quantity of oil in the filling

hole (2) and wait about one minute, sothat the oil flows into the oil pan.

◆ Check the oil level and top up if neces-sary.

◆ Top up by adding small quantities of oil,until reaching the prescribed level.

◆ At the end of the operation, screw andtighten the plug/dipstick (1).

WARNINGDo not use the vehicle with insufficientlubrication or with contaminated or un-suitable lubricants, since this wouldcause early wear of the moving partsand may also cause irreparable failures.

12CHECKING AND TOPPING UP EN-GINE OIL LEVEL

Carefully read page 19 (LUBRICANTS),page 33 (MAINTENANCE) and page 58(LUBRICANT CHART).

Check


◆ Position the vehicle on the centre stand.

WARNINGThe engine and the components of theexhaust system become very hot andremain hot for some time after the en-gine has been stopped. Before handlingthese components, wear insulatinggloves or wait until the engine and theexhaust system have cooled down.

◆ Stop the engine and let it cool down, in or-der to allow the oil to flow into the oil panand to cool down.

CAUTION Failure to perform theoperations described above may result in theincorrect measurement of the engine oil level.◆ Unscrew and extract the plug/dipstick

(1).◆ Clean the part in contact with the oil with

a clean cloth.◆ Tighten the plug/dipstick (1) completely,

screwing it into the filling hole (2).◆ Withdraw the plug/dipstick (1) again and

read the oil level on the dipstick itself:

MAX= maximum levelMIN = minimum level.

5

4

pply a filter oil on the whole surface ofhe filtering element.heck if there are residues in the lowerart of the drain hose (4).

AUTION If there are residuesming from the air box, remove them byceeding as follows:

emove the caps (5).rain the contents into a container andeliver it to a waste collection centre.


32

1

1

AIR FILTER

Careful ly read page 33 (MAINTE-NANCE).The air filter should be inspected andcleaned every 6000 km (3750 mi), depend-ing on the conditions of use.If the vehicle is used on dusty or wet roads,the cleaning operations should be carriedout more frequently.To clean the filtering element it is neces-sary to remove it from the vehicle.

REMOVING◆ Release and remove the screws (1).◆ Open the air box.◆ Slide out the filter (3) from the air box

cover (2).

CLEANING

WARNINGDo not use petrol or inflammable sol-vents to wash the filtering element, inorder to avoid fires or explosions.◆ Wash the filtering element (3) with clean,

non-inflammable solvents or solventswith high volatility point, then let it drythoroughly.

◆ At

◆ Cp

Ccopro

◆ R◆ D

d


1

2

WARNINGIf brake pads were allowed to weardown until uncovering the metal sub-strate, metal-to-metal contact with thebrake disc would lead to rattle and thebrake calliper sparking; this would re-sult in loss of braking and brake discdamage, causing a dangerous ridingcondition.◆ Have the brake pads changed when the

lining material of even just one pad isworn down to nearly 1.5 mm, or whenany one of the wear indicators is no long-er visible.

√ Front brake pads (1);√ rear brake pads (2).

WARNINGHave the coolant changed at an apriliaAuthorised Dealer.

A

ABB

B

CHECKING THE BRAKE PADS FORWEAR

Carefully read page 20 (BRAKE FLUID -recommendations), (DISC BRAKES)and page 33 (MAINTENANCE).

CAUTION The following in-structions apply to both braking systems.

Check the brake pads for wear after thefirst 1000 km (625 mi) and then every 2000km (1250 mi). The rate at which brakepads will wear depends on vehicle usage,riding style and road surface condition.

WARNINGInspect the brake pads before each ride.

Outlined below is a quick brake pad in-spection procedure:◆ Position the vehicle on the centre stand.◆ Visually inspect the area between brake

disc and brake pads.

Use a flashlight and a mirror, proceed asfollows:

FRONT BRAKE CALLIPER√ From below, on the front part, for the left

pad (A);√ from above, on the front part, for the right

pad (B).

REAR BRAKE CALLIPER√ From above, on the rear part, for both pads

(C).

JUSTMENT OF THE REAR SUSPENSIONRING PRELOAD

Adjusting ring nut

Rotation(arrow A)

Rotation(arrow B)

nction Spring preload increase

Spring preload decrease

ack align-ent

The vehicle is more rigid

The vehicle is less rigid

com-ended kind road

Smooth or normal roads

Roads with uneven sur-face

tes Ride with passenger

Ride without passenger


1

INSPECTING THE FRONT ANDREAR SUSPENSIONS

Careful ly read page 33 (MAINTE-NANCE).

CAUTIONHave the front fork oil changed by anapr i l ia Author ised Dealer , fo rguaranteed accurate, prompt service.Have the front suspension fluid and fork oilseals checked every 12000 km (7500 mi)or every 2 years.

ADJUSTING THE REAR SUSPEN-SION

The rear suspension consists of a doubleeffect shock absorber (compression/re-bound damping) fixed to the engine bymeans of a silentblock.The shock absorber is provided with a ringnut for the adjustment of the springpreload. The standard adjustment, set bythe manufacturer, is suitable for a riderweighing about 70 kg. If your weight andneeds are different, adjust the ring nut (1)with the appropriate spanner provided inthe tool kit, thus setting the ideal travellingconditions.

◆ Turn the adjusting ring nut (1) (shock ab-sorber spring preload adjustment) (seetable).

CAUTION Adjust both rearshock absorbers.

ADSP

Fu

Trm

Remof

No


4

5

CAUTIONProceed with care. Do not damage thetabs and/or their seats. Handle plasticand paint-finished parts with care toavoid scratching or damage.◆ Remove the engine inspection cover (5)

by pulling it to the front.

CAUTIONUpon reassembly, fit the tabs correctlyin the appropriate seats.

12

2

3

REMOVING THE BATTERY-FUSECOMPARTMENT COVER

Careful ly read page 33 (MAINTE-NANCE).◆ Position the vehicle on the centre stand.◆ Unscrew and remove the two screws (1).

CAUTIONProceed with care. Do not damage thetabs and/or their seats. Handle plasticand paint-finished parts with care toavoid scratching or damage.◆ Press on the edge (2) to lift the cover,

working from the side opposite to thescrews.

◆ Remove the battery compartment cover.


REMOVING THE ENGINE INSPEC-TION COVER

Careful ly read page 33 (MAINTE-NANCE).◆ Raise the seat, see page 17 (UNLOCK-

ING/LOCKING THE SEAT).◆ Release and remove the screws (3).◆ Release and remove the screws (4).

ecessary:orking from the suitable hole under the

eat, adjust the screw (2) positioned onhe carburettor.

y SCREWING IT (clockwise), you in-rease the engine rpm.

y UNSCREWING IT (anticlockwise),ou decrease the engine rpm.

urn the throttle twistgrip, acceleratingnd decelerating a few times to makeure that it operates correctly and toheck if the idling speed is constant.

AUTION Do not turn the airjusting screw to avoid variations of therburetion setting.necessary, contact an aprilia Author-d Dealer .


2

1

REMOVING THE FRONT COVER

Careful ly read page 33 (MAINTE-NANCE).◆ Position the vehicle on the centre stand.◆ Release and remove the screws (1).

CAUTIONProceed with care.Do not damage the tabs and/or theirseats. Handle plastic and paint-finished partswith care to avoid scratching or dam-age.◆ Remove the front cover.


IDLING ADJUSTMENT

Careful ly read page 33 (MAINTE-NANCE).Adjust the idling speed every time it is er-ratic.

To carry out this operation, proceed as fol-lows:◆ Ride for a few miles until reaching the

operating temperature, then stop the en-gine.

◆ Raise the seat◆ Start the engine.

The engine idle speed must be approxi-mately 1600 ±100 rpm. In this case the en-gine does not make the rear wheel rotate.

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SPARK PLUG

Careful ly read page 33 (MAINTE-NANCE).Check the spark plug after the first 1000km (625 mi) and change it every 6000 km(3750 mi). At regular intervals, remove thespark plug and clean off any carbon depos-its or replace as required.

To reach the spark plug:◆ Remove the engine inspection cover,

see page 41 (REMOVING THE ENGINEINSPECTION COVER).

4 5
MODE
1 3 2

ADJUSTING THE THROTTLETWISTGRIP

Careful ly read page 33 (MAINTE-NANCE).There should be 2 - 3 mm free play in thethrottle twistgrip (measured at twistgripedge).

If this is not the case, proceed as follows:

◆ Position the vehicle on the centre stand.◆ Withdraw the protection (1).◆ Slacken the lock nut (2).◆ Rotate the adjuster (3) until achieving the

specified free play.◆ When finished, tighten the lock nut (2)

and check free play again.◆ Refit the protection (1).

WARNINGWhen finished, turn the handlebar tomake sure its movement does not affectthe engine idle rpm and check that thethrottle grip - when opened and then re-leased - returns smoothly to the closedposition.

TTERY

reful ly read page 33 (MAINTE-NCE).eck the terminal tightening after the first00 km (625 mi) and every 6000 km50 mi).

WARNINGsk of fire.ep fuel and other flammable sub-

ances away from electric compo-nts.ttery fluid is toxic, caustic and corro-e; it contains sulphuric acid and con-t with skin will cause severe burns.

ear protective clothing and a face ore protection before servicing the bat-y.case of contact with skin, rinse withnty of fresh water.case of contact with eyes, rinse withnty of water for fifteen minutes andmediately contact an eye specialistthout delay.battery fluid is accidentally swal-wed, drink abundant water or milk,en continue with magnesia milk orgetable oil and seek medical advicemediately.e battery gives off explosive gasesd must be kept away from flames andurces of ignition or heat; do notoke near the battery.


8

To remove and clean the spark plug:

WARNINGBefore carrying out the following opera-tions, let the engine and the silencercool down to ambient temperature, inorder to avoid burns.◆ Pull the cap (4) off the spark plug (5).◆ Remove all the dirt from the base of the

spark plug, then unscrew it with thespanner you will find in the tool kit andextract it from its seat, taking care thatneither dust nor other substances enterthe cylinder.

◆ Make sure that there are neither carbondeposits, nor corrosion marks on theelectrode and on the central part; if nec-essary, clean them with the specialcleaners for spark plugs, with an ironwire and/or a metal brush.

◆ Energetically blow some air, in order toprevent the removed residues from get-ting into the engine. Change the spark plug if it shows crackson the insulating material, corroded elec-trodes or excessive deposits.

◆ Check the electrode gap with a feelergauge. The gap must be 0.7 – 0.8 mm;if necessary, adjust it, carefully bendingthe earth electrode.

◆ Make sure that the washer is in good con-dition. Fit the washer and screw the sparkplug finger-tight to avoid damaging thethread.

◆ Tighten using the spanner supplied withthe tool kit. Screw in each spark plug byone half turn to compress the washer.

Spark plug tightening torque:18 Nm (1.8 kgm).

CAUTIONThe spark plug must be tightened firmly,otherwise the engine may overheat andsevere damage may occur.Use recommended spark plugs only, seepage 55 (TECHNICAL DATA). A sparkplug of the wrong rating may shortenengine l i fe and cause loss ofperformance.◆ Position the spark plug cap properly, to

prevent it coming off due to engine vibra-tion.

◆ Refit the central inspection cover, seepage 41 (REMOVING THE BATTERY-FUSE COMPARTMENT COVER).

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1

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+

CHECKING AND CLEANING THETERMINALS◆ Remove the battery compartment cover.◆ Check that battery lead connections (1)

and battery terminals (2) are:√ in good condition (and not corroded or

covered with deposits);√ covered with neutral grease or Vaseline.

If necessary:◆ Disconnect first the negative (-) and then

the positive cable (+).◆ Brush with a wire brush to eliminate any

sign of corrosion.◆ Connect first the positive (+) and then

the negative cable (-).◆ Coat the terminals of cables and battery

with neutral grease or Vaseline.

Charge or use the battery in a well-ven-tilated place. Do not inhale the gassesproduced by the battery under charg-ing.KEEP AWAY FROM CHILDREN.Avoid leaning the vehicle at steep an-gles or you might spill battery fluid.

CAUTIONNever invert the battery cables.Ensure that the ignition switch is in po-sition “ ” before connecting or discon-necting the battery, otherwise somecomponents might damage.Connect the positive cable (+) first andthen the negative cable (-).Disconnect in the reverse order.

Battery fluid is corrosive.

Do not spill it, especially on plasticparts.If you have installed a "MAINTENANCE-FREE" battery, use a specific batterycharger to recharge it (this will be theconstant voltage/amperage or constantvoltage type).Using a conventional battery chargermight damage your maintenance-freebattery.

LONG INACTIVITY OF THE BAT-TERY

If the vehicle remains unused for more thanfifteen days, it is necessary to recharge thebattery, in order to prevent sulphation, seepage 46 (CHARGING THE BATTERY).

◆ Remove the battery, see page 46 (RE-MOVING THE BATTERY)and store it ina cool, dry place.

To avoid degradation in the wintertime orwhile the vehicle is stored away, check bat-tery charge at regular intervals (monthly).

◆ Recharge the battery fully at a normalcharge rate, see page 46 (CHARGINGTHE BATTERY).

If you are leaving the battery installed to thevehicle, disconnect the cables from the ter-minals.

1

STALLING THE BATTERY

emove the fuse-battery compartmentover, see page 41 (REMOVING THEATTERY-FUSE COMPARTMENT COV-R).efit the battery into its mount.onnect first the positive (+) and then

he negative cable (-).oat the terminals of cables and batteryith neutral grease or Vaseline.efit the fuse-battery compartment cov-r, see page 41 (REMOVING THE BAT-ERY-FUSE COMPARTMENT COVER).


1-

+

REMOVING THE BATTERY◆ Remove the battery compartment cover,

see page 41 (REMOVING THE BAT-TERY-FUSE COMPARTMENT COVER).

◆ Disconnect first the negative (-) and thenthe positive cable (+).

◆ Remove the battery (1), and put it on aflat surface in a cool, dry place.

WARNINGOnce removed, the battery must bestored in a safe place and kept awayfrom children.

CHECKING BATTERY FLUID LEV-EL

This vehicle is fitted with a maintenance-free battery and it is not necessary tocheck battery fluid level.

CHARGING THE BATTERY

CAUTIONDo not remove the battery plugs or thebattery may damage.◆ Remove the battery compartment cover,

see page 41 (REMOVING THE BAT-TERY-FUSE COMPARTMENT COVER)

◆ Remove the battery, see page 46 (RE-MOVING THE BATTERY).

◆ Be sure to have a suitable battery charg-er ready at hand.

◆ Set the battery charger for a slowcharge.

◆ Connect the battery to the battery charg-er.

WARNINGCharge or use the battery in a well-ven-tilated place. Do not inhale the gasesproduced by the battery under charg-ing.◆ Switch the charger on.

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2

4

3

ARRANGEMENT OF THE FUSES √ 7.5A fuse (2)

From the ignition switch to ignition.√ 15A fuse (3)

From the ignition switch to all light loadsand horn.

√ 20A fuse (4)From the battery to ignition switch, voltageregulator, electric fan.

1

CHANGING THE FUSES


CAUTIONDo not repair faulty fuses.Never use a fuse of a rating other thanspecified.This could damage the electric systemor cause a short circuit, with the risk offire.CAUTION When a fuse fitted ina particular position keeps blowing fre-quently, there might be a short circuit oroverloading. In this case, contact an april-ia Authorised Dealer .Checking the fuses is recommendedwhenever an electric component fails tooperate or is malfunctioning, or when theengine does not start.Check the 7.5 A and the 15 A fuses firstand then the 20A fuse.

Check as follows:◆ Remove the battery compartment cover,

see page 41 (REMOVING THE BAT-TERY-FUSE COMPARTMENT COVER).

◆ Extract all fuses one by one and checkfor blown fuses. A blown fuse is identi-fied by the filament (1) in the centre be-ing broken.

◆ Before replacing a fuse, identify thecause of the failure, if possible.

◆ Replace the blown fuse with a new onewith equal current rating.

CAUTION When you use one ofthe spare fuses, remember to add a newspare fuse into the proper seat.

◆ Refit the battery compartment cover, seepage 41 (REMOVING THE BATTERY-FUSE COMPARTMENT COVER).

1

adjust the headlight beam:

se a screwdriver to turn the screws (1)n the front wheelhouse.

IGHTEN (clockwise) to raise the beam;

LACKEN (anticlockwise) to lower theeam.


CHECKING THE SWITCHES

The vehicle is fitted with two switches:√ Stoplight switch on the rear brake control

lever.√ Stoplight switch on the front brake control

lever.If you need assistance or technical advice,contact your aprilia Authorised Dealer ,for guaranteed accurate, prompt service.

VERTICAL ADJUSTMENT OF THEHEADLIGHT BEAM

For a quick beam inspection, place the ve-hicle on level ground, ten metres awayfrom a vertical wall.Switch on the low beam, sit astride the ve-hicle and make sure that the light spot onthe wall is just below the horizontal line ofthe headlight (about nine/tenths of overallheight).

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◆ Press the bulb (3) slightly and rotate itanticlockwise.

CAUTION If the bulb holder (4)comes off its seat, refit it correctly.

◆ Extract the bulb from its seat.

CAUTION Insert the bulb intothe bulb holder, so that the two pins slideinto the slots in the holder.

◆ Fit a new bulb of equal rating.

Upon reassembly:

CAUTION Make sure that thelens (2) locates correctly into its seat on re-fitting.

CAUTIONTighten the screw (1) gradually. Do notovert ighten or the shield (2) wil ldamage.

4

3 2

1

LAMPS


WARNINGRisk of fire.Keep fuel and other flammable sub-stances away from electric compo-nents.

CAUTIONBefore changing a bulb, set the ignitionswitch to position “ ” and allow a fewminutes for the bulb to cool down.Wear clean gloves or use a clean, drycloth to handle the new bulb.Do not put your fingerprints on thebulb, as this may lead to overheatingand failure.If you have handled the bulb with barehands, clean it with alcohol to avoid anydamage.DO NOT PULL ON THE WIRES.

CAUTION Before changing abulb, check the fuses, see page 47(CHANGING THE FUSES).

CHANGING THE FRONT TURN IN-DICATOR BULBS

Carefully read on the side (LAMPS).To change the bulbs:

CAUTION The following infor-mation applies to all turn indicators.

◆ Unscrew and remove the screw (1).

CAUTIONProceed with care.Do not damage the tabs and/or theirseats. ◆ Remove the shield (2).

5

7

6

RKING LIGHT BULB

CAUTION not pull on the wires to remove thelb holder.rasp the bulb holder (7) and extract.emove the parking light bulb and fit aew bulb of equal rating.


3

2

14

CHANGING THE HEADLIGHTBULBS

Carefully read page 49 (LAMPS).The headlight accommodates:√ one high beam bulb (1).√ one low beam bulb (2).√ one parking light bulb (3).

To change the bulbs:◆ Remove the front cover, see page 42

(REMOVING THE FRONT COVER).◆ Lift the front end of the radiator air cowl-

ing (4) and remove it.

CAUTION When refitting the ra-diator cowling, fit the tabs under the radia-tor.

LOW/HIGH BEAM BULB (HALOGEN BULB)

CAUTIONNever pull on the wiring to disconnect abulb connector.◆ Take the bulb electrical connector and

disconnect it.◆ Disengage the bulb clip (5).◆ Extract the bulb.

Upon reassembly:◆ Fit the bulb in the reflector, make sure

that reference tab (6) is in the correct po-sition.

◆ Engage the bulb clip (5).◆ Connect the electrical connector.

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8

9

10

NUMBER PLATE LIGHT BULB◆ Unscrew and remove the screw (8).◆ Remove the number plate light mount

(9).◆ Remove the bulb (10) and fit a new bulb

of equal rating.

66

12 1 2

5

77

4

4

3

CHANGING THE TAIL LIGHTBULBSCarefully read page 49 (LAMPS).The tail light accommodates:√ two parking light/stoplight bulbs (1).√ two turn indicators bulbs (2).

To change the bulbs:◆ Loosen the screws (4) and remove the tail

light fairing (3).◆ Loosen the screws (6) and remove the

tail light lens (5).

PARKING LIGHT/STOPLIGHT BULB◆ Press the bulb (1) slightly and rotate it

anticlockwise.◆ Extract the bulb from its seat.

CAUTION Insert the bulb intothe bulb holder, so that the two pins slideinto the slots in the holder.

◆ Fit a new bulb of equal rating.

REAR TURN INDICATOR BULB◆ Remove the coloured shield (7), pay at-

tention not to damage it.◆ Press the bulb slightly and rotate it anti-

clockwise.◆ Extract the bulb from its seat.

CAUTION When reassem-bling, correctly position the tail light seat(3).

CAUTIONTighten the screws (6) gradually. Do notovertighten or the tail light lens (5) willdamage.◆ Tighten the screws (4) and refit the tail

light fairing (3).

12

ut the free end of the hose (1) into a re-eptacle.orking on the front left side of the vehi-

le, open the carburettor outlet by loos-ning the drain screw (2) positioned un-er the float chamber.

hen all the fuel has flowed out of the car-rettor:ighten the drain screw (2) completely.

CAUTIONhten the drain screw (2) with care, to

oid fuel leakages from the carburettorring refuelling.necessary, contact an aprilia Author-d Dealer .


TRANSPORT

WARNINGBefore transporting the vehicle, it is nec-essary to empty the fuel tank and the car-burettor completely, see below (DRAIN-ING THE FUEL TANK), making sure thatboth are completely dry. During transport, the vehicle must befirmly secured in an upright position toavoid fuel, oil and coolant leaks.If stranded, do not have the vehicletowed - contact a roadside service firminstead.

DRAINING THE FUEL TANK

Carefully read page 19 (FUEL).

WARNINGRisk of fire.Allow some time for the engine andmuffler to cool down completely.Fuel vapours are noxious to humanhealth.

Ensure the area is well ventilated beforeproceeding. Do not inhale fuel vapours.Do not smoke or use open flames.

DO NOT RELEASE FUEL INTO THE EN-VIRONMENT.◆ Position the vehicle on the centre stand.◆ Stop the engine and wait until it has

cooled down.◆ Prepare a container large enough to hold

the fuel in the tank and place it on thefloor on the left side of the vehicle.

◆ Remove the fuel filler plug.◆ Drain fuel using a manual pump or simi-

lar system.

WARNINGAfter draining the tank, tighten the fillerplug.To drain the carburettor completely, pro-ceed as follows:◆ Remove the battery compartment cover,

see page 41 (REMOVING THE BAT-TERY-FUSE COMPARTMENT COV-ER).

◆ Remove the engine inspection cover,see page 41 (REMOVING THE ENGINEINSPECTION COVER).

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especially in the summertime, when thebody is still warm, as the shampoo willdry before you can rinse it away andcould damage the paint.Do not use fluids at a temperature high-er than 40°C to clean the plastic compo-nents of the vehicle.Do not aim high-pressure water/air jetsor steam jets at the following parts:wheel hubs, controls on the right andleft side of the handlebar, bearings,brake master cylinders, instrumentsand indicators, silencer, glove/tool kitcompartment, ignition switch/steeringlock, cooler or radiator fins, fuel fillerplug, lights and electric connections.Do not clean any rubber and plasticparts and the seat with alcohol, petrolor solvents: use water and mild soaponly.

WARNINGDo not apply protection waxes to theseat, or it may become slippery.

CLEANING

Clean the vehicle frequently if it is used inparticular areas or conditions, such as:◆ Pollution (urban and industrial areas).◆ High salinity and humidity (sea areas,

hot and damp climates).◆ Seasonal/environmental conditions (salt

and chemicals spread on the roads inthe wintertime).

◆ Make sure to clean off any industrial res-idue and pollutants, tar, dead insects,bird droppings, etc. from the body panelsand fairings.

◆ Avoid parking the vehicle under trees.Resins, fruits or leaves falling from thetrees may contain aggressive chemicalsubstances that may damage the paint-work.

WARNINGAfter the vehicle has been washed,braking efficiency could be temporarilyimpaired because the friction surfacesof the braking systems may still be wet.Ride carefully as braking distance willbe longer. Operate the brakes repeated-ly to restore normal operation.

Perform the recommended pre-ridechecks, see page 26 (PRE-RIDECHECKS CHART).To remove dirt and mud from painted sur-faces, use a low-pressure water jet on dirtyareas, remove mud and dirt with a soft carbody sponge soaked with abundant waterand shampoo (2 - 4% parts of shampoo).Then rinse with plenty of water and dry withchamois leather.Clean the outer parts of the engine using adegreaser, small brushes and cloth.

CAUTIONTo clean the lights, use a spongesoaked with water and a mild detergent,rubbing the surfaces delicately andrinsing frequently with plenty of water.Wash the vehicle thoroughly before ap-plying silicone wax.

Do not polish matt-painted surfaceswith polishing paste.Do not wash the vehicle under the sun,

ap and tie a plastic bag around the ex-st pipe opening to keep moisture out.

ver the vehicle avoiding plastic or wa-proof covers.

R STORAGEmove the cover and clean the vehicle, page 53 (CLEANING).

eck battery charge, see page 46ARGING THE BATTERY) and fit it,

e page 46 (INSTALLING THE BAT-RY). the fuel tank, see page 19 (FUEL).rform the recommended pre-rideecks, see page 26 (PRE-RIDEECKS CHART).

WARNING ride the vehicle at moderate speed area away from traffic.


MODE

LONG PERIODS OF INACTIVITY

When the vehicle is to remain unused forlong periods, some precautions are neces-sary to avoid damage.

Do not postpone necessary repairs or youcould forget them when you take the vehi-cle out of storage; a general check up isalso recommended.

Proceed as follows:◆ Empty the fuel tank and the carburettor,

see page 52 (DRAINING THE FUELTANK).

◆ Remove the spark plug, see page 43(SPARK PLUG).

◆ Pour a teaspoon of engine oil (5-10cu.cm) into the cylinder.

CAUTION Put a clean cloth onthe cylinder, near the spark plug seat, in or-der to protect it from oil sprays.

◆ Turn the ignition switch to position ≈ ∆and press the engine start push-button

≈ ∆ for a few seconds, to distribute theoil evenly on the cylinder surfaces.

◆ Remove the cloth.◆ Refit the spark plug.◆ Remove the battery, see page 46 (RE-

MOVING THE BATTERY) and page 45(LONG INACTIVITY OF THE BAT-TERY).

◆ Wash and dry the vehicle, see page 53(CLEANING).

◆ Polish painted surfaces with wax.◆ Inflate the tyres, see page 55 (TECHNI-

CAL DATA).◆ By means of a suitable support, position

the vehicle so that both tyres are raisedfrom the ground.

◆ Store the vehicle in an unheated, dryplace, away from sunlight, where tem-perature is reasonably steady.

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tion with centrifugal pump

ifreeze with ethylene glycol)

TECHNICAL DATADIMENSIONS Max. Length ........................................................... 1965 mm

Max. Width ............................................................. 730 mmMax. height (headlight fairing included) ................. 1130 mmSeat height............................................................. 790 mmWheelbase ............................................................ 1360 mmMinimum ground clearance.................................... 130 mmWeight in running order.......................................... 148 kg

ENGINE Model .............................................................. M281MModel .............................................................. M282MType ....................................................................... One-cylinder, 4-stroke eng

sump, one overhead camshTotal displacement .......................................... 124 cu cmTotal displacement ......................................... 198 cu cmBore / stroke ................................................... 57 mm / 48.6 mmBore / stroke ................................................... 72 mm / 48.6 mmCompression ratio .......................................... 12 Ø 0.5 : 1Compression ratio .......................................... 11.5 Ø 0.5 : 1Starting................................................................... electricEngine idling rpm .................................................. 1600 ± 100 rpmClutch..................................................................... automatic, dry centrifugal cluGearbox ................................................................. automaticCooling................................................................... liquid cooling, forced circulaValve clearance ..................................................... Intake 0.10 Exhaust 0.15

CAPACITIES Fuel (reserve included) .......................................... 8.6 lFuel reserve ........................................................... 1.4 lEngine oil- changing engine oil and oil filter .......................... 1100 cu cmTransmission fluid .................................................. 250 cu cmCoolant................................................................... 1.5 l (50% water + 50% antSeats...................................................................... 2Max. vehicle load(rider + passenger + luggage)................................ 210 kg

200

200

200

200

Keihin

Stars ) and 85 MON octane rating minimum.

o overlapping cradles at the rear, t

fork

sorber with preload

draulic transmissiondraulic transmission


TRANSMISSION Converter .............................................................. automatic, steplessPrimary.................................................................. V-beltFinal ...................................................................... gearsTotal engine/wheel ratio - minimum ............................................................. 36.5- maximum ............................................................ 10.95Total engine/wheel ratio - minimum ............................................................. 22.36- maximum ............................................................ 7.88

CARBURETTOR Model ..................................................... WVF7 µ29 WALBRO / CVK7 30

FUEL SUPPLY Type ...................................................................... vacuum pumpFuel ....................................................................... premium grade leaded petrol (4

or unleaded petrol with 95 RON

FRAME Type ...................................................................... one beam at the front, split in twin steel tubes with high yield poin

Steering head angle.............................................. 26.5°

SUSPENSIONS Front...................................................................... hydraulically operated telescopicStroke.................................................................... 100 mmRear ...................................................................... hydraulic, double-effect shock ab

adjustmentStroke.................................................................... 80 mm

BRAKES Front...................................................................... disc brake - Æ 260 mm - with hyRear ...................................................................... disc brake - Æ 220 mm - with hy

WHEEL RIMS Type ...................................................................... in light alloyFront...................................................................... 2.75 x 15∆Rear ...................................................................... 3.00 x 15∆

200

200


with variable advance 5° minimum - 24° > 4000 rpm 5° minimum - 15° > 6000/8000 rpm

BMPION RG4HC

TYRES Type ...................................................................... tubelessFront...................................................................... 120 / 70 - 15" 56 PRear ...................................................................... 130 / 80 - 15" 63 P

STANDARD INFLATION PRESSUREFront...................................................................... 200 kPa (2.0 bar)Rear ...................................................................... 200 kPa (2.0 bar)

INFLATION PRESSURE WITH PASSENGERFront...................................................................... 200 kPa (2.0 bar)Rear ...................................................................... 230 kPa (2.3 bar)

IGNITION Type ...................................................................... Capacity discharge ignition

Spark advance ............................................... Variable, managed by ECU.

Spark advance .............................................. Variable, managed by ECU.

SPARK PLUG Standard ............................................................... NGK CR7EBAs an alternative ................................................... NGK CR8EB - NGK CR9E

CHAMPION RG6YC - CHASpark plug gap...................................................... 0.7 √ 0.8 mm

ELECTRIC Battery................................................................... 12 V - 12 AhSYSTEM Fuses .................................................................... 20 - 15 - 7.5 A

Generator (with permanent magnet) .................... 12 V - 180 W

LAMPS Low/high beam...................................................... 12 V - 55 W - H7Parking light .......................................................... 12 V - 3 WTurn indicator light ................................................ 12 V - 10 WRear parking light/stoplight ................................... 12 V - 5/21 WNumber plate light................................................. 12 V - 5 WInstrument panel lighting....................................... LED

WARNING LIGHTS Turn indicators ...................................................... LEDHigh beam............................................................. LEDFuel reserve .......................................................... LEDAlarm light ............................................................. LED

200

, SAE 5W - 40.ecifications can be used.

- 90.

or FORK 20W.

F.A. 20W oils or FORK 5W and

GREASE SM2.erature range of -30°C +140°C, with drop-

checked bases compatibility.

OT 5 compatible).

E J1703, NHTSA 116 DOT 4, ISO 4925

f -35°C as a minimum.

C 956-16 specifications for ethylene glycol


LUBRICANT CHART

Recommended) engine oil: SUPERBIKE 4, SAE 5W - 40 or 4T FORMULA RACINGAs an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4 A.P.I. SG sp

(Recommended) transmission oil: F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75WAs an alternative to recommended fluids, top brand oils meeting or exceeding A.P.I. GL4 specifications can be used.(Recommended) fork oil: F.A. 5W, F.A. 20W; as an alternative, FORK 5W

When you wish to obtain an intermediate response between those offered by F.A. 5W and

FORK 20W, oils, you may mix the different products as follows:

SAE 10W = F.A. 5W 67% of volume + F.A. 20W 33% of volume, or

FORK 5W 67% del volume + FORK 20W 33% of volume.

SAE 15W = F.A. 5W 33% of volume + F.A. 20W 67% of volume, or

FORK 5W 33% of volume + FORK 20W 67% of volume.Bearings and other lubrication points (recommended): BIMOL GREASE 481 - As an alternative to recommended grease, use top brand rolling bearing grease that will resist a tempping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation.Battery lead protection: Neutral grease or Vaseline.

WARNINGUse new brake fluid only. Do not mix different makes or types of oil without having

(Recommended) brake fluid: F.F. DOT 4 (DOT 5 compatible) - BRAKE 5.1 DOT 4 (D

As an alternative to the recommended product, top brand brake fluid meeting or exceeding SAspecifications for synthetic brake fluid can be used.

WARNINGUse only nitrite-free antifreeze and corrosion inhibitors with a freezing point o

(Recommended) engine coolant: ECOBLU -40 °C - COOL.As an alternative to the recommended product, top brand brake fluid meeting or exceeding CUNA Ncoolant can be used.

59

NOTES

ASK FOR GENUINE SPARE PARTS ONLY

use and maintenance SportCity 125 - 200

RB/N

Az

VV N Bi

V Gr

B/NV

MODE

VRo

G/R

V/R

R/B

N/R

Bi/R

20

1

19 17

15

1

1

45

44

16

1

11

113

13

14

12

M

V/G

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/R

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Az

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R/N

BVV

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AzV/GGBR

G/R

M V/R

R/N

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B L

31

54

58

54

58

Bi/N

B GGB

USA


WIRING DIAGRAM - SportCity 125 - 200

32

33

3534 R

/Ar

GG GGGG

Gr/NR/Ar

B

B/NN

G G GB

M Ro

B/G

B/G

Vi

Vi

Bi

NV

PASSING

V B/N

Az

VR Gr

B/A

rB

iA

zR

/Ar

Gr/

Bi

BR Ar

Bi/B

Gr/

V

V

Gr

R V/R

Az

B/N

VG/N

N Bi

R/N

Bi/N

Bi/N

R/N

Bi/B

Vi

8

7

38

25 24

21

2

42

40

41

43

37

36

1

1

1

26

3

28

4

22

23

1 1

3027

111

31

11

11

29

1

5

39

9 10

6

ON

BG

BG

BGr

V/A

rR

/Ar

LOCKOFF

V Ar

R R N

R/A

rR

/Ar

15 A R

M

NBiBi

N

20 A

Bi/V

iB

B

431 2

Gr/

V

B

321328 4 5 6 17

Bi/V

i

B/G

Bi/N

B/N

V/N

15 A

7.5

AB

Ar

VV/R

V/A

r

V/N

V/R

8765 1211109 13 1514 1617181920

B/A

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WIRING DIAGRAM KEY - SportCity 125 - 200

1) Multiple connectors2) Fuel sensor3) Instrument panel4) Water thermistor5) Speed sensor6) Left dimmer switch7) Horn8) Key-operated switch9) Front brake switch10) Rear brake switch11) Right dimmer switch12) Rear left turn indicator13) Parking light/brake light14) Rear right turn indicator15) Complete tail light16) Number plate light17) Stoplight relay/ignition enable18) -19) Starter relay20) Starter motor21) Main fuses22) Main fuses23) Power outlet24) Battery25) H.T. coil26) Spark plug27) Automatic cold start28) C.D.I. control unit29) Oil sensor connector ( only)30) Oil pressure sensor31) Pick-up32) Generator33) Voltage regulator34) Thermal switch35) Fan

36) Case light37) Case light switch38) Front right turn in39) Headlight parkin40) High beam bulb41) Low beam bulb42) Front left turn ind43) Complete headli44) Flasher ≈det∆ (45) Kit for flasher ≈de

WIRE COLOUR CODAr OrangeAz Light blueB BlueBi WhiteG YellowGr GreyM BrownN BlackR RedV GreenVi VioletRo Pink

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62

NOTES



63

NOTES



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e at the recommended intervals and using

e consult the Yellow Pages or the map pro-

ped and tested as early as the vehicle de-sure total reliability and long service life.

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and maintenance SportCity 125 - 200

AUTHORISED DEALERS AND SERVICE CENTRES

THE VALUE OF SERVICE

to ongoing technical updates and product-specific technical training, aprilia Authorisef this vehicle and have the special equipment required for correct maintenance and re

le kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenancriginal Parts only are key factors!

contact information of the Authorised Dealer and/or Service Centre nearest you, pleast our web site:

www.aprilia.com

ou demand aprilia Original Parts, you are purchasing products that have been develoge. aprilia Original Parts systematically undergo strict quality control procedures to en

s.p.a. wishes to thank its customers for the purchase of this vehicle:

t release oil, fuel, polluting substances and components into the environment.t keep the engine running if it is not necessary. disturbing noise.ct the environment.

Documents

Aprilia Sportcity 125 200 04 Manual