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San Jose State University Junior Year
Citation preview
Jerrold Anchetaindustrial [email protected]
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
ne
Backpack Hook
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
ne
Backpacks are portable office spaces that contain laptops, books and other important supplies. When taking them to the workplace, (school, office, workshop…etc,) they tend to be on the floor, table or chair. What if the workspace is crowded? There is no specified place to keep it easily accessible and out of the way.
Problem Statement
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
During the visual anthropology research, participants were asked to photograph products as they exist in their habitat. They were asked not to organize the area so that we can see how the products exist on a day-to-day basis. When I analyzed the photos, I realized a pattern that tables were being used as a place to put their backpack in order to keep it off the floor. Their reasons were to keep them in plain sight for easy access.
Research
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
ne
Out of the way/Off the floor
Where
Flat surfaces
Walls
Tables
Doors
Floors
Stairs
Ceilings
Door knobs
Type
Holster
Hook
Folding
Clicking
Sliding
Turning
Stuff carried
Keys
Wallet
Clothes
Purse
Bags
Backpacks/messenger bags
Diaper bags
Mobile
Folding
Twisting
Clipping
Bending
Latching
Hook & loop(Velcro)
Stationary
Door knob
Screw in
Hooks
Chairs
Research: Brainstorm
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Extra
Fundametal
contemporary
Traditional
Opportunity
Mobile
Stationary
familiar
Exotic
Opportunity
A group brainstorm (left) session helped me find different ways of keeping backpacks off the floor. Key words help me with my decision making process. The opportunity matrices (right) reduced the problem found in visual anthropology and brainstorming. Placing competing or similar product on a chart reveals the areas that have not been addressed with other products.
Research: Opportunity Matrices
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
ne
The goal was to compose different ways of keeping backpacks off the floor, where and how the product can hold the backpack, how it can be portable, and where the product can be stored when not in use. below are images that inspired this project.
Ideation
The material used in this design would be an aluminum zinc alloy. The aluminum is light weight and pliable. The zinc is added for strength. The process used will be impression-die drop forging. This material will be very strong once the alloy is heat treated. Compared to cast iron, the alloys have better machinability, can be cast to closer tolerances and have a superior as cast surface finish. They also are generally better suited for short production runs and less likely to require protective finishes. These advantages have resulted in substantially reduced production costs for numerous applications.
Materials & Process
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
ne
1
2
The backpack hook is easy to use.
How it works
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
2
1
3
Final Product1) The articulating arm folds for storage and portability
2) Carabiner style end to hold your backpack
3) With the use of the backpacks gravity, the foot will secure the hook in place.
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
ne
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
The practical uses are numerous; hanging backpacks, purses, bags, groceries, umbrellas or any item that can be hung and that needs to be kept close. It is universal and uses are endless.
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Ergo
Wat
er F
ilter P
itche
r
Water Filter Pitcher
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Ergo
Wat
er F
ilter P
itche
r
Our group set out to redesign the water filter pitchers. We initiated a survey for different configurations of the pitcher of how it is held. We found out that it was easier for the user to pour if the handle was tilted in towards the spout. With the information that was given, we rendered a pitcher that would fit those needs.
Redesign of Water Filter Pitchers
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
IdeationFurther ExplorationAfter the group project, there were some design flaws that would cause problems. I took it upon myself to reconfigure the pitcher. One issue was the filter basket would not fit in the pitcher. With further analysis I came up with a design that alleviated those problems.
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Ergo
Wat
er F
ilter P
itche
r
I’ve made different material changes to the pitcher. Too much color made the pitcher appear cheap and child-like. During further development I chose a minimal sets of material in order to make the pitcher look high end.
Material Study
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Cross section of the handle
The Bobble has an activated carbon filter which is super effective at reducing the unpleasant taste and odor of chlorine which may be found in regular municipal tap water.
Two types of materials would be used for the top. Plastic (HDPE) will be pressure formed and aluminum (5083) would be superformed.
This two parts are made out of blown soda lime glass and formed into a mold. Glass was chosen for its high perceived value and its decorative quality.
The integrated handle offers a comfortable grip for pouring.
Water Filtration
Top
Pitcher & Filter Basket
Easy Grip Handle
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Ergo
Wat
er F
ilter P
itche
r
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
So
lidwo
rks:
Fixie
Bike
Solidworks: Fixie Bike
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
So
lidwo
rks:
Fixie
Bike
Exploded ViewThis project was to design a bike frame in SolidWorks and make it unique. I wanted the top tube to cover more area on the head tube because that section of the frame is where it takes the most stress while riding. This area is where a phenomenally large amount of energy needs to be dispersed because of the impact of the fork and the wheel creates while riding. I made the seat stay triangular and follow the curve of the rear wheel. I also designed customized rear drop outs.
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
SolidWorks Fixie Bike
Jerrold Ancheta | jpancheta@gm
ail.com
Pesonalizing
1) Triangular seat stay & seat post clamp2) Personalized ”e” logo rear dropout3) Rectangular style top tube
This project was to design a bike frame in SolidWorks and make it unique. I wanted the top tube to cover more area on the head tube because that section of the frame is where it takes the most stress while riding. This area is where a phenomenally large amount of energy needs to be dispersed because of the impact of the fork and the wheel creates while riding. I made the seat stay triangular and follow the curve of the rear wheel. I also designed customized rear drop outs.
1
32
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
So
lidwo
rks:
Fixie
Bike
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Flatp
ack:
Rock
-n-R
olla
Flatpack: Rock-n-Rolla
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Flatp
ack:
Rock
-n-R
olla
Mock-Ups
Flatpack: Rock-n-RollaJerrold Ancheta | jpancheta@
gmail.com
This project was focus on designing and developing furniture for a child up to six years old. The design was constructed of 2.5’ X 5’ treated plywood, with minimal waste of materials, and can be disassembled for shipping. The use for my design is rocking horse inspired furniture. The design addresses functionality, stability and can easily be moved by a child. I studied how my child interacted with the flatpack. I adjusted the angle of entry and the seat height in order for her seat comfortably. I’ve been asked to make the Rock-N-Rolla for my friends and family. I’ve made two so far.
Flatpack
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Flatp
ack:
Rock
-n-R
olla
Orthographics & Flatpack Cutout
2 ½ ft. x 5 ft. sheet of ½” plywood
Flatpack: Rock-n-RollaJerrold Ancheta | jpancheta@
gmail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Bud
Vase Bud Vase
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Bud
Vase
The idea was to make a tabletop vase that stands on a flat surface and holds at least a half an inch of water. My design is a thermoformed product that successfully resolves the 2D and 3D elements inherent to this particular manufacturing process. The mold was turned on the lathe but made some simple cuts out on the band saw. In addition to my design I tried something different by incorporating a clear window to see into the vase. Also the vase can hang over an edge. I’ve entered my bud vase design into the Freetech thermoformed part competition in the summer of 2011. It received 2nd place.
Bud Vase
Bud VaseJerrold Ancheta | jpancheta@
gmail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Re
ctilin
ear Rectilinear
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Re
ctilin
ear
This project was the study of Dominant, Subdominant and Subordinate. The rectilinear construction creates an asymmetrically balance, well proportioned compositions using only 3 rectilinear forms in perpendicular relationship to one another. The Final composition was machined in wood, and painted flat white. In this first initial project I’ve learned how
Rectilinear
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Cu
rvilin
ear Curvilinear
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Cu
rvilin
ear
In this assignment we explore both two and three dimensional media of design. The goal of this project is to help us understand three dimensional curves and volumes as well as develop our ability to apply rectilinear cross sections to generate complex, curvilinear forms. With this assignment I used koa wood and tung oil finish. My intention was to compose a standing curvilinear that balances. My inspiration was the yoga tree pose and a supermodel that had elegance and attitude.
Curvilinear
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Fla
shlig
ht Flashlight
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Fla
shlig
ht
Sketches & Mock-ups
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
The goal is to develop a flashlight that is useful (fits a need), usable (comfortable and easy to use) and desirable. It also had to incorporate specific components and batteries. I wanted to design a flashlight that also can be used in self-defense. I noticed that some people would walk at night to their cars and hold their keys between their fingers or had some form of defense attached to their keys. I thought it would be useful to make a hilt-like flashlight that can be used as self defense device. Through my sketches and my mock-ups, I had to figure a way to make the flashlight look aggressive but desirable for the user.
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
CO2 R
ocke
t Car CO2 Rocket Car
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
CO2 R
ocke
t Car
This project was to design a CO2 powered racer. The form of the car would be partially dictated by the CO2 cartridge that powers it, the location of the wire that will guide it, and a cargo space. In addition to the criteria, I laser cut black acrylic wheels instead of the default wheels given to us and I added bearing to the wheels for easy rolling.
CO2 Car Red Rider
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
1.875
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Back
pack
hoo
k W
ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Ty
pogr
aphy
Typography is the craft of endowing
human language with a
durable visual form.RobertBringhurst
Typography
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
TypographyJerrold Ancheta | jpancheta@
gmail.com
Aa Bb C
c Dd Ee
Ff G
g Hh Ii
Jj Kk
Ll Mm
Nn Oo Pp
Qq Rr S
s Tt U
u Vv W
w Xx Yy Z
z
Aa Bb C
c Dd Ee
Ff G
g Hh Ii
Jj Kk
Ll Mm
Nn Oo Pp
Qq Rr S
s Tt U
u Vv W
w Xx Yy Z
z
Aa Bb C
c Dd Ee Ff
Gg Hh I
i Jj K
k Ll M
m
Nn Oo Pp
Qq Rr
Ss Tt
Uu Vv W
w Xx Yy Z
z
Aa Bb C
c Dd Ee Ff
Gg Hh I
i Jj K
k Ll M
m
Nn Oo Pp
Qq Rr
Ss Tt
Uu Vv W
w Xx Yy Z
z
wikipedia.com
Century Gothic is a geometric sans-serif typeface designed for Monotype Imaging in 1991. It is a digital typeface that has never been made into actual foundry type. Century Gothic takes inspiration from Sol Hess’s Twentieth Century, which was drawn between 1937 and 1947 for the Lanston Monotype Company as a version of the successful Futura typeface, but with a larger x-height and more even stroke width.
The Century Gothic face is distinct for its single-storey lowercase a and g. Century Gothic is more closely related to Avant Garde Gothic, designed by Herb Lubalin, and released by the International Typeface Corporation (ITC) in 1970. Century Gothic is similar to ITC Avant Garde in its pure geometry, and does not possess the subtle variation in stroke width found in either Futura or Twentieth Century. However,
it differs from ITC Avant Garde in that Century Gothic does not have a descender on lowercase u (making it appear like a Greek upsilon υ), whereas Avant Garde does. Century Gothic also has larger, rounder tittles on letters such as i and j, whereas Avant Garde keeps the tittles square and the same width as the letter strokes.v
Ensemble Concert:Combined Choruses & SymphonyLocation: Meany Theater$10 all tickets
Mozart’s Great Mass in C minor Mozart’s monumental unfin-ished work comes to life with the combined voices of the Cham-ber Singers, University Chorale, and University Singers, and the University Symphony, all under the direction of Geoffrey Boers.
Ensemble Concert:Student Chamber EnsemblesLocation: Brechemin Auditorium$5 all tickets
A program of string quartets including Dmitri Shostakovich’s complex but sprightly String Quartet No. 7.
Opera:TartuffeLocation: Meany Studio$20 general admission$15 students/seniors.
Additional Info: A Northwest premiere! Kirke Mechem’s 1980 comic opera, “Tartuffe,” is a fresh look at Molière’s 1660s com-edy, “Le Tartuffe ou l’Imposteur,” in which a con artist trying to pass for a holy man is exposed. Performed in English; David McDade, conductor; Claudia Zahn, director.
Ensemble Concert:Mallet Head Series: Hammer JazzLocation: Brechemin Auditorium$10 all tickets.
Music made with hammers on bars and strings is featured in this jazz concert by faculty members Tom Collier, vibraphone, and Marc Seales, piano.
2012march
ManhattanSchool of Music
Ensemble Concert:Jazz Innovations, Part 1Location: Brechemin Auditorium$5 all tickets
A survey of jazz innovations from 1800 to 1930.
Ensemble Concert:Jazz Innovations, Part 2Location: Brechemin Auditorium$5 all tickets
Jazz innovations continue from 1930 to the present.
Ensemble Concert:Wind Ensemble, Concert, Symphonic& Campus BandsLocation: Meany Theater$10 all tickets
“Continental Divide” Highlights include Ivan Tcherep-nin’s “Concerto for Two Continents” for synthesizer and wind symphony, David Stanhope’s “Australian Fantasia,” and “Rhapsodie for Viola” by Jean Françaix, with faculty soloist Melia Watras.
Student Recital:Keyboard Debut SeriesLocation: Brechemin Auditorium$5 all tickets
Eric Cline, piano; Dina Shilleh, piano
For reservations and information: www.msmnyc.edu orphone 917-493-4428
120 Claremont Avenue,New York, New York
1TH7:30 pm
23FR7:30 pm
17SA7:30 pm
10SA7:30 pm
27TU7:30 pm
2FR7:30 pm
7WE7:30 pm
9FR3:30 pm
Guest Artist Recital:Douglas Cleveland, organLocation: Walker-Ames Room$15 general admission,$10 students/seniors
Douglas Cleveland, director of music at Plymouth Congregation-al Church, Seattle, and former Northwestern University faculty member, has performed in 48 states, as well as such international venues as Westminster Abbey, Notre-Dame Cathedral, andThe Moscow Conservatory.
Ensemble Concert:University SymphonyLocation: Meany Theater$10 all tickets
Maestro Peter Erös conducts Hindemith’s “Nobilissima Vi-sione,” based upon the life of St. Francis of Assisi; Prokofiev’s Piano Concerto No. 1, Natalya Kalendarev, soloist; and Stravin-sky’s “Firebird Suite,” 1919 version.
The Manhattan Percussion Project:A series of discussions and collaborativeperformancesby New York percussionistsFree admissionThe Alan M. and Joan Taub Ades Performance Space. Concert of works with world premier by Aguilar, and performances by Lang and GinasteraJeffrey Milarsky, Conductor
2012february
ManhattanSchool of Music
Student Recital:Keyboard Debut SeriesLocation: Brechemin Auditorium$5 all ticketsJean-Louis Dulcken, Fortepiano;Marra Thompson, piano
Ensemble Concert:Brahms By The Dozen:The Two Great String Sextets Location: Meany Theater$10 all tickets
An Orchestral Performance Program benefit concert with Glenn Dicterow, Lisa Kim, Karen Dreyfus, Irene Breslaw,David Ge-ber, and Julia Lichten.
Ensemble Concert:Contemporary GroupLocation: Meany Theater$10 all tickets.
Works by Steve Reich and Louis Andriessen arefeatured in a concert of minimal music fromthe U.S. and Europe.
For reservations and information: www.msmnyc.edu orphone 917-493-4428
120 Claremont Avenue,New York, New York
3FR3:30 pm
24FRI7:30 pm
15WE3:30 pm
12SU7:30 pm
3FR7:30 pm
8WE7:30 pm
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Spea
ker S
yste
m
Speaker System
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Spea
ker S
yste
m
This project was to design a powered speaker enclosure that will addresses to my particular persona’s style. The Challenge was to focusing on materials and processes of a low-volume and find different ways that the enclosure can be designed.
Problem Statement
Speaker SystemJerrold Ancheta | jpancheta@
gmail.com
PersonaName: NeilAge:34Occupation: stucurtal engineerHobbies: Winter Sports, Marathons, Sport fanaticFamily: Married 7+ years; 2 kids
This is a person who enjoys his free time running outdoors. But when he is at home, he loves to entertain his family and friends. He is a trendy person and loves all the new tech equipment. His style is simple but sporty.
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Spea
ker S
yste
m
Sketch Explorations
Speaker SystemJerrold Ancheta | jpancheta@
gmail.com
Final 3 Concept Renderings
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Ergo
Wat
er F
ilter P
itche
rSp
eake
r Sys
tem
2 3 1
Low-Volume Renderings
1. Volume control 2. CNC aluminum grill with a hexagonal pattern and anodized logo grill3. CNC rear panel and connector
Speaker SystemJerrold Ancheta | jpancheta@
gmail.com
1
23
4
5
Part# Part Name Materials Manufacturing Process Finish Size Quanity Tooling part cost1 Speaker Grill Aluminum CNC Anodized 9.4x9.4x.55 1 159.43 per unit2 Speaker Box Polyurethane Resin injection molding glossy finish 270.87 cubic inches 1 $80,147 PUR: $33.78 per kg3 Back Panel Aluminum CNC Anodized 9.4x9.4x.55 1 159.43 per unit4 Rubber Feet 13/32x7/8 4 0.45 phillips screws 4-40 #1Drive 4 1
Low volume 1 10 100 500 1000 10000 50000 100000 500000 1000000tooling $30,519 30,519 3051.9 305.19 61.03 30.52 3.05 0.61 0.31 0.06 0.03
Speaker Grill 159.43 per unit $159 $159 $159 $159 $159 $159 $159 $159 $159 $159Speaker Box PUR: $33.78 per Kg $33.78 $33.78 $33.78 $33.78 $33.78 $33.78 $33.78 $33.78 $33.78 $33.78Back Panel 159.43 per unit 159.43 159.43 159.43 159.43 159.43 159.43 159.43 159.43 159.43 159.43
30,872 3404.54 657.83 413.67 383.16 355.69 353.25 352.95 352.7 352.67
Low-Volume Bill of MaterialsIn my low volume production, I relied on high cost to produce a higher level of detail by using CNC to produce an attractive speaker grill and rear panel. The use of Reaction Injection Mold is similar to injection molding method but the tooling cost less and it takes a little longer to produce.
This is the ideal price point because at every 10,000, the low-volume version of my speakers is at an appropriate profit. I won’t save as much and afterwards retooling will be involved for RIM.
Jerro
ld An
chet
a | j
panc
heta
@gm
ail.co
m
Spea
ker S
yste
m
2 3
High-Volume Renderings
1
1. Screw driver slots for accessing the internal compontents2. Perforated sheet metal and screen printed logo3. Plastic injected hexagon patterned back panel and rear connector
Speaker SystemJerrold Ancheta | jpancheta@
gmail.com
Part# Part Name Materials Manufacturing Process Finish Size Quanity Tooling price1 Speaker Grill Aluminum screen printed logo 9.4x9.4x.55 1 $32 Upper Speaker Polycarbonate injection molding glossy finish 1 $80,147 $80,1473 Lower Speaker Polycarbonate injection molding glossy finish 1 $96,632 $96,6324 Rubber Feet 13/32x7/8 4 0.45 phillips screws 4-40 #1Drive 4 1
High volume 1 10 100 1000 10000 50000 100000 1000000upper tooling $80,147 $80,147 8014.7 801.47 80.1 8.01 1.6 0.8 0.08Lower tooling $96,632 $96,632 9663.2 966.32 96.63 9.66 1.93 0.97 0.1
PC 6.33 6.33 6.33 6.33 6.33 6.33 6.33 6.33 6.33Speaker Grill $3 $3 $3 $3 $3 $3 $3 $3 $3
Stailess steel phillips screw 0.29 x 4 $1 $1 $1 $1 $1 $1 $1 $1Rubber Feet .10 x 4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
$176,790 17688.81 1778.7 187.64 28.58 14.44 12.68 11.09
1
2
3
4
5
This is the ideal price point for the speaker enclosure because the price is incremental after 100,000 units.
High-Volume Bill of MaterialsHigh production runs rely on low part cost and the ability to quickly produce the product and with little or no secondary operations to stay profitable. The use of injection mold process is the ideal process for the enclosure. Round perforated sheet metal is stamped for cost efficiency for the cover.
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Spea
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Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
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Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
®Ergonomic Group Project:Jerry Ancheta, Brian Au,Leon Chen, Chi Fan Lin, Amanda Spivey
Jerro
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Intent:• To personify daily train transit user• Experience train, station and ticketing environments• List observable events and obstacles• Document the way existing devices and mechanisms are utilized• Question/Analyze/Critique opportunity areas that can create an ideal train ride experience
Goal:• Ease the user and process of train transit• Understand the decision factors which led to current designs• Promote the use of public trains as public transportation
Train to Airport Description
Caltrain User Interface DisplayJerrold Ancheta | jpancheta@
gmail.com
• Small luggage area-specific area• Small compartment under the seat similar to airplanes• Differing ticket kiosk programs bring transfers to a halt • Identifying transfer trains• Finding transfer stops• Weather/destination changes
Obstacles Encountered
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We observed many layouts of maps and commercial displays to help develop an interface that made sense. We listed what was useful material for the user and what needed to be on the display. Afterwards we sketched layouts on how the information would be read on the display.
UI Display Ideations
Final Direction
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Final UI Display
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Global Positioning System
Explanatory
2x 32inch LCD Monitors
3x 15 inch LCD Monitors
32 FT
5 FT
7.5 FT
We found it necessary to place the bigger monitors in front and back of the train. This gives the passenger easy viewing when walking through the aisle. We included six additional monitors, (three one each side,) for “status at a glance”.
Ergo Water Filter Pitcher
Jerrold Ancheta | jpancheta@gm
ail.com
Caltrain User Interface
Jerro
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a | j
panc
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@gm
ail.co
m
Back
pack
hoo
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rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Ins
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t: Fa
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Inside Out Project: Fan
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
ld An
chet
a | j
panc
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@gm
ail.co
m
Back
pack
hoo
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ishbo
neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Ins
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Designing a mechanism that pushes or pulls air through an interior space. My challenge with this project is to create a product that shows its internal mechanisms on the outside and make it alluring.
Problem Statement
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
ReasearchSWOT AnalysisStrengths: help save costs on energymake a room feel cooler speed controldecorative touch to a room
Weaknesses:difficult to installdrys out eyes cleaning of dust from blades
Opportunities:changeable color blades for mood
Threats:central heatingair conditionersfloor fans
Inside Out Project: FanJerrold Ancheta | jpancheta@
gmail.com
Jerro
ld An
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a | j
panc
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@gm
ail.co
m
Back
pack
hoo
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neJe
rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Ins
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rojec
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Moving airthrough a
spaceWhere is it used?
Living room
Bedroom
Bathroom
Kitchen
Where in the room can it be placedCeiling
Tables
Walls
Corners of room
Windows
Doors
Why Circulates heated air in room
Have a breeze through the room
What is it?Human factor
Hand fan
Open window onopposite sides of room
Bellow
Blowing air with lips
Passing gas
Stationary bike
Motorizedelectronics
Ceiling fan
Breakdown
Wiring
Ground
Neutral
Fan power
Light power
Reverse switch
Blades
Down rodMounting brackets
Decorative housingLight housing
Blade arms
Capacitor Pull chains
Switch
MotorStator
Rotor
Bearings
Motor cover
Materials
Glass
Aluminum
Zinc alloy
Polyamides Function
Motioncontrol
Climate control
Does not cool down air
Provides lighting
Circulating air
Cools down people
Technology
Blended sensors
Temperature sensitiveflexible sheets
Floor fan
Air conditioner
Centrifugal fan
Stove vent
Vaccum
Hand dryers
Hair dryer
Blower
Ergonomics
User interface
Easy button location
Light indicators
Remote control
On/off switch
Speed control
Light switch
Sustainability
Uncommon fans
Convective
Coand effect
Electrostatic
Types of movement
Rotary
Linear
Noisy
Energyefficent
Asethetics
Inside out
Adjectives
Zen
Feng shui
Balanced
Aerodynamic
FastMechanical
WhimsicalSlick
RelaxationFuturistic
UserEnviromental
Busy person
Techie
Transfers the magneticenergy from the stator.
Mind MappingFrom the mind map I’ve learned that the fan should not be an orthodox style of fan and should reflect mimic how the wind blows.
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Inside Out Project: FanJerrold Ancheta | jpancheta@
gmail.com
Inspirational ImagesA lot of my inspiration came from how wind effect nature, and the way humans use it to propel them through space.The result is a dynamic form, which derivesits action fom oscilation not from rotation like other fans.
Jerro
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a | j
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@gm
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Back
pack
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rrold
Anch
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| jpa
nche
ta@
gmail
.com
Ins
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Initial Sketches
Biomimicry of wind
water powered fan
regular looking fans
analogy of children parachute
simulation of a humming bird
Airzooka
inspired by Ciclotte stationary bike Final Direction
awning inspired
I had to change the idea of a fan and asked the question, “How do i move air in an interior space?”
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Inside Out Project: FanJerrold Ancheta | jpancheta@
gmail.com
Final 3 Directions
Jerro
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a | j
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@gm
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Back
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rrold
Anch
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| jpa
nche
ta@
gmail
.com
Ins
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Ideation
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Inside Out Project: FanJerrold Ancheta | jpancheta@
gmail.com
Mock-ups
Jerro
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a | j
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@gm
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Back
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rrold
Anch
eta
| jpa
nche
ta@
gmail
.com
Ins
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20 rpm GearmotorEliminate the need for belts, chains, and other speed reducers, the gearmotors are provide precise, constant speed for timing and positioning.
Middle BaseHelps to stabilize crankshaft
Wall Mounting Brackets
Top Base and Bearing
Exploded View
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Jerro
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a | j
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@gm
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Child
ren
Lugg
age
Children’s Luggage
Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com
Je
rrold
Anch
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| jpa
nche
ta@
gmail
.com
Ch
ildre
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Product BriefNew parents are an exciting demographic to design for. Their lives change dramatically in many ways and with that they face new challenges. There are many opportunities to design products to assist parents during this process of adaptation. Among the new challenges parts face are:Transporting childrenCarrying children’s itemsTransporting foodProtecting childrenFinding a place on the go to play, eat and sleepThere are many other challenges we expect you to uncover through your research. you will spend time getting to know this demographic and doing research in a small teams and then develop focus area for your own individual project.
Children Luggage
Jerrold Ancheta | jpancheta@gm
ail.com
InterviewsMichelle Occupation: EngineerStatus: MarriedLives: Mountain ViewDrives: Toyota 4runner, LR2 LandroverKids: 6 yr. old, 2 yr. old
Weekend: Carries backpack for items: extra clothes, diapers, wipes, snacks, water bottles and toysNeeds: A luggage for the husband that traveling a lot and that the children can use.
MichaelOccupation: Human Resource ManagerStatus: MarriedLives: GilroyDrives: Honda AccordKids: 7yr old, 3 yr. old, 7 month oldWeekend: Diaper bag with bottles, diapers, food, extra clothes, blankets, wipes, diaper cream, and toys
Needs: a bag that can pass as a regular bag, not a diaper bag.
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Child
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Children LuggageJerrold Ancheta | jpancheta@
gmail.com
Name: Meshell & NeilAge:34Occupation: Engineer & ITHobbies: Shopping, Winter Sports, MarathonsAesthetics: CAR: Toyota 4runner, Range RoverFamily: Married 7+ years; 2 kids 6 year old and 2 year old.
Meshell & Neil daily routine:Before Meshell goes to work, she would drop off her 6 year old at school and drops off the two year old at her parents’ house. Neil takes business trips every other week. They take their kids everywhere they go. Family is everything to them. Every weekend they do some sort of family activity together. Neil is very efficient. He makes sure that they only bring the necessities when they go on trips.
Persona
Jerro
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Child
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Lugg
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Initial Ideation
Children LuggageJerrold Ancheta | jpancheta@
gmail.com
Final ConceptMy final concept was for the business parent. The luggage can be used when the parent is on business trips but transforms into a ride to lug their child around.
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Child
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Lugg
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Lugg Features
Retractable pull cord
molded grips
integrated padded seat
gel wheels
Children LuggageJerrold Ancheta | jpancheta@
gmail.com
Jerro
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a | j
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@gm
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Child
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Lugg
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Backpack hook Wishbone
Jerrold Ancheta | jpancheta@gm
ail.com