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Form 160.54-MR1 (611) Supersedes: 160.54-MR1 (801)
Issue Date:June 30, 2011
...an Energy-Savingapproach to your Service needs...
YK CENTRIFUGAL
Procedure Daily Weekly Monthly Yearly Other
Record operating conditions (on applicable Log Form) XCheck oil levels XCheck refrigerant levels XCheck oil return system operation XCheck operation of motor starter XCheck sump heater and thermostat operation XCheck three-phase voltage and current balance XVerify proper operation/setting/calibration of safety controls1 XVerify condenser and evaporator water flows XLeak check and repair leaks as needed1 XCheck and tighten all electrical connections XMegohm motor windings XReplace oil filter and oil return filter/driers XClean or backflush heat exchanger (VSD, SSS Applications) XReplace starter coolant (VSD, SSS Applications) XReplace or clean starter air filters if applicable X2
Perform oil analysis on compressor lube oil1 XPerform refrigeration analysis1 XPerform vibration analysis XClean tubes X2
Perform Eddy current testing and inspect tubes 2-5 YearsLubricate motor Refer to motor manufacturer’s recommendations
For operating and maintenance requirements listed above, refer to appropriate service literature, or contact your local Johnson Controls Service Office. A record of all procedures being successfully car-ried out (as well as operating logs) must be maintained on file by the equipment owner should proof of adequate maintenance be required at a later date for warranty validation purposes.
1 This procedure must be performed at the specified time interval by an Industry Certified Technician who has been trained and qualified to work on this type of YORK equipment. 2 More frequent service may be required depending on local operating conditions.
MAINTENANCE REQUIREMENTS FOR YORK YK CHILLERS
160.54-MR1 (611) Supersedes 160.54-MR1 (801)
Issue Date: June 20, 2011
DATETIMEHour Meter ReadingO.A. Temperature Dry Bulb / Wet Bulb / / / / / / / / /
Compressor
Oil LevelOil PressureOil TemperatureOil Pump Motor Speed (If applicable)Discharge TemperaturePRV % Open
MotorVoltsAmps
Evap
orat
or
RefrigerantSuction PressureCorrsponding TemperatureSmall Temperature Difference
Liquid
Supply TemperatureSupply PressureReturn TemperatureReturn PressureFlow Rate - GPM (If equipped)
Con
dens
er
Refrigerant
Discharge PressureCorresponding TemperatureSubcooler Liquid TemperatureSmall Temperature DifferenceRefrigerant Level
Liquid
Supply TemperatureSupply PressureReturn TemperatureReturn PressureFlow Rate - GPM (If equipped)
Remarks:
160.54-MR1 (611) Supercedes: 160.54-MR1 (801)
Issue Date: June 30, 2011
CENTRIFUGALLIQUID CHILLER LOG SHEET
Chiller Location System No.